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 By the end of this lecture, student should be
able to:
◦ Explain electro-hydraulic components symbol and
function: series and parallel circuits, open/close
contact switch, OR/AND logic circuit, relay, coil and
solenoid
◦ Design and analyze memory circuit
1. Open Contact Switch
2. Closed Contact Switch
3. Changeover Contact Switch – a combination of an
Open and a Closed Contact Switch. Usually used on
Relay and Limit Switch.
YES (Identity) Gate
+24V
0V
NOT (Negation) Gate
+24V
0V
OR (Conjunction) Gate
+24V
0V
AND (Disjunction) Gate
+24V
0V
+24V
0V
 Coil
 Solenoid
IMPORTANT COMPONENTS IN
ELECTRO-HYDRAULIC SYSTEMS
RELAY
SOLENOID
Consists of a coil and a set of changeover contact switch
Its function includes:
1. To help switch over small
current to larger current
2. To help switch over small
voltage to larger voltage
3. Consists of multiple large
contact switches for
simultaneous switching of
multiple outputs
4. Safety feature: Interlock
capability
Coil
Coil connections
Contacts
Contact connections
Return
spring
Cover
Symbol
A1
A2 11
12
14
21
22
24
Armature
Symbol
A1
A2 11
12
14
21
22
24
A1 A2 4 2 1
Symbol
A1
A2 11
12
14
21
22
24
A1 A2 4 2 1
Symbol
A1
A2 11
12
14
21
22
24
A1 A2 4 2 1
Symbol
A1
A2 11
12
14
21
22
24
A1 A2 4 2 1
 The circuit on the right is a
direct connection without
using relay. The lamp will
switch on as soon as the
contact switch is closed.
 However, if there is a power
surge from the main, then
the user will experience
some form of electric shock.
+24V
0V
 The circuit on the right is an
indirect connection with a
relay (K1). Once the switch is
pressed, relay coil (K1) will be
energized. The coil will then
closes the relay switch thus,
switching the lamp.
 The safety measure here is
that, if there is a power surge
from the 240V, then the user
will be protected from any
form of electric shock.
+24V
0V
K1
K1
24 0V
2 different circuits
 A solenoid is like a coil of the relay
 When it is energized, it will switch on the valve, similar
to turning on the hand lever of a normal valve.
 If it is a single solenoid valve, then the valve will switch
off automatically through a spring mounted at the
opposite end of the valve.
 If it is a double solenoid valve, then the valve will
switch off only after the second solenoid is being
energized.
Single Solenoid Valve Double Solenoid Valve
Hydraulic Circuit Symbol Electrical Circuit Symbol
A B
P T
Y1 Y2
A B
P T
Y1
Y1
Y1 Y2
F=0
A B
P T
Y1 Y2
+24V
0V
S1
K1
K1
Y1
S2
K2
K2
Y2
 Relevancy:
1. Used to build Continuous Cycle circuit.
2. Used to latch a circuit for continuous supply of
electricity to a particular line.
3. Used when replacing a double solenoid valve to a
single solenoid valve of a circuit, without changing
the originality of the circuit function.
 Memory ON (Dominant Set)
+24V
0V
ON
K1
K1
OFF
K1
• When ON is pressed, Relay coil K1
will be energized. Both relay K1
switches will close. This means, while
the lamp turns on, the relay switch will
continuously energize the coil.
Therefore, the lamp is permanently on.
Only when the OFF button is pressed,
the lamp will switch off.
• To confirm that this is a Memory ON
circuit, press both ON and OFF
together. The lamp will still light ON.
 Memory OFF (Dominant Reset)
• The function of this circuit is
similar to the previous Memory
ON circuit. However, please
note that the OFF button is
placed below the ON button,
not parallel!
• To confirm that this is a
Memory OFF circuit, press both
ON and OFF together. The lamp
will NOT light ON.
+24V
0V
ON
K1
K1
OFF
K1
 Proximity -> closeness
 Detect close objects without contact.
 Various types:
1. Inductive sensor
2. Capacitive sensor
3. Optical sensor
Used to sense only metal type of object.
Used to sense only high density objects.
Used to sense only reflective type of object.
Week 4 2_basic_of_electro_hydraulics_design

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Week 4 2_basic_of_electro_hydraulics_design

  • 1.
  • 2.  By the end of this lecture, student should be able to: ◦ Explain electro-hydraulic components symbol and function: series and parallel circuits, open/close contact switch, OR/AND logic circuit, relay, coil and solenoid ◦ Design and analyze memory circuit
  • 3. 1. Open Contact Switch 2. Closed Contact Switch 3. Changeover Contact Switch – a combination of an Open and a Closed Contact Switch. Usually used on Relay and Limit Switch.
  • 11. Consists of a coil and a set of changeover contact switch Its function includes: 1. To help switch over small current to larger current 2. To help switch over small voltage to larger voltage 3. Consists of multiple large contact switches for simultaneous switching of multiple outputs 4. Safety feature: Interlock capability
  • 17.  The circuit on the right is a direct connection without using relay. The lamp will switch on as soon as the contact switch is closed.  However, if there is a power surge from the main, then the user will experience some form of electric shock. +24V 0V
  • 18.  The circuit on the right is an indirect connection with a relay (K1). Once the switch is pressed, relay coil (K1) will be energized. The coil will then closes the relay switch thus, switching the lamp.  The safety measure here is that, if there is a power surge from the 240V, then the user will be protected from any form of electric shock. +24V 0V K1 K1 24 0V 2 different circuits
  • 19.  A solenoid is like a coil of the relay  When it is energized, it will switch on the valve, similar to turning on the hand lever of a normal valve.  If it is a single solenoid valve, then the valve will switch off automatically through a spring mounted at the opposite end of the valve.  If it is a double solenoid valve, then the valve will switch off only after the second solenoid is being energized.
  • 20. Single Solenoid Valve Double Solenoid Valve
  • 21. Hydraulic Circuit Symbol Electrical Circuit Symbol A B P T Y1 Y2 A B P T Y1 Y1 Y1 Y2
  • 22. F=0 A B P T Y1 Y2 +24V 0V S1 K1 K1 Y1 S2 K2 K2 Y2
  • 23.  Relevancy: 1. Used to build Continuous Cycle circuit. 2. Used to latch a circuit for continuous supply of electricity to a particular line. 3. Used when replacing a double solenoid valve to a single solenoid valve of a circuit, without changing the originality of the circuit function.
  • 24.  Memory ON (Dominant Set) +24V 0V ON K1 K1 OFF K1 • When ON is pressed, Relay coil K1 will be energized. Both relay K1 switches will close. This means, while the lamp turns on, the relay switch will continuously energize the coil. Therefore, the lamp is permanently on. Only when the OFF button is pressed, the lamp will switch off. • To confirm that this is a Memory ON circuit, press both ON and OFF together. The lamp will still light ON.
  • 25.  Memory OFF (Dominant Reset) • The function of this circuit is similar to the previous Memory ON circuit. However, please note that the OFF button is placed below the ON button, not parallel! • To confirm that this is a Memory OFF circuit, press both ON and OFF together. The lamp will NOT light ON. +24V 0V ON K1 K1 OFF K1
  • 26.  Proximity -> closeness  Detect close objects without contact.  Various types: 1. Inductive sensor 2. Capacitive sensor 3. Optical sensor
  • 27. Used to sense only metal type of object.
  • 28. Used to sense only high density objects.
  • 29. Used to sense only reflective type of object.