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B.PHARM.VII-SEMESTER
BP702T.
INDUSTRIALPHARMACY-II(Theory)
QUALITYMANAGEMENTSYSTEMS
Dr. Ajay K. , Maharishi Arvind College of Pharmacy, Jaipur
TREY
research
QMS relies on the regulations and guidelines to
maintain the effective quality in pharmaceutical
industries.
According to US FDA, the international
harmonized guidance is intended to assist
pharmaceutical manufacturers by describing a
model for an effective quality management system
for the pharmaceutical industry. This guidance is
referred as ICH (International Council for
Harmonization) guideline.
QUALITY
MANAGEMENT
SYSTEMS
An important aspect for the pharmaceutical
industry for maintaining the quality and
safety for their products and services.
3
TREY
research
LEARNINGOBJECTIVES
After completing this presentation, you will be able to understand:
 Quality concepts in pharmaceutical industry
 ICH guidelines and Total quality management
 Quality by design and six sigma concepts
 ISO standards and series
 Good laboratory practice
4
TREY
research
CONCEPT OF QUALITY
5
TREY
research
6
CONCEPT OF QUALITY
Quality can be defined according to US
FDA as;
“A measure of
a product’s or service’s ability to satisfy
the customer’s stated or implied
needs.”
TREY
research
7
CONCEPT OF QUALITY
Quality in Pharma Industry
Due to the effect of globalization, market competition, cost constrains,
supply and demand, complexity of supply chain system and development of
international guidelines and regulations,
the environment of pharmaceutical industry is changing day-by-day.
The quality, safety and efficacy cannot be ignored or compromised as
pharma-industry is directly concerned with the patients to provide them
zero defect products.
TREY
research
8
CONCEPT OF QUALITY
Quality Assurance (QA)
According to WHO,
“Quality assurance” is a wide-ranging concept covering all matters that
individually or collectively influence the quality of a product.
 It is the totality of the arrangements made with the object of ensuring
that pharmaceutical products are of the quality required for their
intended use.
Quality assurance therefore incorporates
GMP and other factors, including those outside the scope of this guide such
as product design and development.
TREY
research
9
CONCEPT OF QUALITY
Quality Control (QC)
Part of GMP concerned with
 sampling,
 specification,
 testing,
 documentation and
 release procedures
which ensure
that the necessary and relevant tests are performed
and the product is released for use only after ascertaining its quality.
TREY
research
10
CONCEPT OF QUALITY
Scope of Pharmaceutical QMS
According to US FDA,
Pharmaceutical QMS is applied to
the development and manufacture of
pharmaceutical drug substances and drug products,
including biotechnology and biological products,
throughout the product life-cycle.
TREY
research
11
CONCEPT OF QUALITY
Scope of
Pharmaceutical QMS
For the purpose of
this guidance,
the following
technical activities
can be included:
Pharmaceutical
Development:
• Drug substance development.
• Formulation development (including container/closure system).
• Manufacture of investigational products.
• Delivery system development (where relevant).
• Manufacturing process development and scale-up.
• Analytical method development.
Technology
Transfer:
• New product transfers during development through manufacturing.
• Transfers within or between manufacturing and testing sites for
marketed products.
Commercial
Manu-
facturing:
• Acquisition and control of materials.
• Provision of facilities, utilities and equipment.
• Production (including packaging and labeling).
• Quality control and assurance.
TREY
research
12
QSEM
ICHGuidelines
TREY
research
ICHGuidelines
QSEM
13
TREY
research
ICHGuidelines
Q
S
E
M
14
Quality guidelines - includes stability, impurities testing,
GMP.
Safety guidelines - includes carcinogenicity, genotoxicity,
reprotoxicity.
Efficacy guidelines - includes clinical, pharmacogenomics.
Multidisciplinary guidelines - includes medical dictionary for
regulatory activities, electronic standards, non-clinical safety
studies, common technical document (CTD).
TREY
research
ICHGuidelines
Q
S
E
M
15
1. Quality guidelines:
Harmonization achievements in the quality area include
 pivotal milestones such as the conduct of stability studies
defining relevant thresholds for impurities testing
 and a more flexible approach to pharmaceutical quantity
based on good manufacturing practice (GMP) risk
management.
TREY
research
ICHGuidelines
Q
S
E
M
16
1. Quality guidelines:
TREY
research
ICHGuidelines
Q
S
E
M
17
2. Safety Guidelines:
ICH has produced
a comprehensive set of
safety Guidelines to uncover potential risk like
carcinogenicity, genotoxicity and reprotoxicity.
TREY
research
ICHGuidelines
Q
S
E
M
18
2. Safety Guidelines:
TREY
research
ICHGuidelines
Q
S
E
M
19
3. Efficacy guidelines:
It is concerned with
 design
 conduct
 safety &
 reporting
of clinical trials.
TREY
research
ICHGuidelines
Q
S
E
M
20
3. Efficacy guidelines:
TREY
research
ICHGuidelines
Q
S
E
M
21
4. Multidisciplinary Guidelines:
TREY
research
22
Sourcesof
Quality
Variation
TREY
research
Sourcesof
Quality
Variation
23
1. Materials
2. Machines
3. Methods
4. Personnel
TREY
research
Sourcesof
Quality
Variation
24
1. Materials:
(a) Variations among suppliers of same substances.
(b) Variations among batches from same suppliers.
(c) Variations within a batch.
2. Machines:
(a) Variation of equipment of same process.
(b) Difference in adjustments of equipment.
(c) Aging of machines and improper care.
3. Methods:
(a) Wrong procedure.
(b) Inadequate procedure.
(c) Negligence in procedure by chance.
4. Personnel:
(a) Improper working conditions.
(b) Inadequate training and understanding.
(c) Lack of interest and emotional upheavals.
(d) Dishonesty fatigue and carelessness.
TREY
research
25
Controlof
Quality
Variation
TREY
research
Controlof
Quality
Variation
26
 Mistakes can be controlled, minimized or eliminated by material
control; packaging control &
 GMP variations can be controlled when Quality Control, Quality
Function, and Quality Assurance work side by side.
 Controlling each and every step of process can control variations.
 Control can be divided into:
1. Material control
2. Manufacturing practice control
3. Packaging control
4. Distribution control
To be continued...

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