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Marco Zampolli
Advantech Europe

November 2012
PC EVOLUTION
   At the beginning PC evolution has been led only by performance improvements.




                Nowadays thanks to the incredible computational power available
technology is becoming more and more refining in order to fulfill al the requests of the application.
Why quiet PC in industrial environment ?
 Several applications requiring industrial PCs

       1)   Industrial PCs are designed to assure high reliability
       2)   Industrial PC are designed to assure operation in harsh environments
       3)   Industrial PCs are designed to assure long life cycle support




Several applications requiring attended systems, so the operators are close to the
                                     system



         System’s acoustic performance becomes an important detail
ITS      A
      ma ir tra
        in      ffi
      Su contr c con
        bst      o
       Are  atio l ma trol ro
                      n      o
           jus n con agem ms
               te
                 xam trol ro ent r
                    ple oms oom
                        s…         s
Acoustic Level Measurement

                   Sound pressure level must be an objective data

      •Unit of measure: decibel (dB)
      •Test standard: ISO-7779
   Example of sound pressure level




   Sleeping Room             Library       Conversations       Concert
Acoustic strategies to improve

A) Thermal/Acoustic integration
      Fan speed control
      Low system impedance



B) Selection of components with improved acoustic behavior
Key component to reduce the noise:

       FANS in the system
Fans are the main noise sources
      in an industrial system


Systems fans




                     CPU fans




 Power supply fans
Fan Speed Control
•   Fan speed control:
    •   Vary fan speed, based on cooling requirements
    •   Fan speed reduces with ambient temperature
•   Board level (Tj junction temperature) control:
    •   Motherboard hardware design ready
    •   BIOS Smart Fan Control ready
    •   Inputs to control fan speed:
          Processor temperature (Tj)
          Ambient temperature
Fan Speed Control (cont.)
•   Temp vs. fan speed mechanism – fast/sensitive fan speed reaction
Fan Speed Control (cont.)

  •   Example of fan speed vs. sound pressure level




                                                      Fan 1
Fan Selection
•   Fan bearing types:                          Ball
                                                Bearing    Sleeve
     • Ball bearings: higher MTBF                          bearing

     • Sleeve bearings: lower MTBF
•   The new chassis series is using ball bearings

•   With smart fan control function enabled, the fan MTBF can
    extend.


   Better mechanical specification
                                                MTBF improved
   Better strategy of use
Key component to reduce the noise:

        System impedance
System Impedance
•   Low system impedance benefits both acoustic and thermals

                                  0.2
                                 0.18
                                 0.16                 High impedance
                                                                        Lower impedance
                                 0.14
     Static Pressure (in. H2O)




                                 0.12
                                  0.1                                                    Lower RPM at
                                                                                          Lower RPM at
                                 0.08                                                     same airflow
                                                                                           same airflow
                                 0.06
                                 0.04
                                 0.02
                                   0
                                        0   10   20        30      40         50         60
                                                                         Airflow (CFM)
IPC world leader



Improved the chassis design
                                         ACP-4320   IPC-7220




                                                    AIMB-781
Implemented smart fan technology management
                                                    AIMB-767
                                                    AIMB-581
And this is the (Quiet)                         result…
          Example of sound pressure level




          Sleeping Room            Library   Conversations   Concert
Quiet products family evolution




 IPC-7220      ACP-4320
                          All new SBCs/ATXs will
                           support quiet system




       AIMB-781

       AIMB-767
       AIMB-581


            2012
Do you want to discover more?
     Let’s visit us @ SPS

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PC Evolution: How Industrial Systems are Getting Quieter

  • 2. PC EVOLUTION At the beginning PC evolution has been led only by performance improvements. Nowadays thanks to the incredible computational power available technology is becoming more and more refining in order to fulfill al the requests of the application.
  • 3. Why quiet PC in industrial environment ? Several applications requiring industrial PCs 1) Industrial PCs are designed to assure high reliability 2) Industrial PC are designed to assure operation in harsh environments 3) Industrial PCs are designed to assure long life cycle support Several applications requiring attended systems, so the operators are close to the system System’s acoustic performance becomes an important detail
  • 4. ITS A ma ir tra in ffi Su contr c con bst o Are atio l ma trol ro n o jus n con agem ms te xam trol ro ent r ple oms oom s… s
  • 5. Acoustic Level Measurement Sound pressure level must be an objective data •Unit of measure: decibel (dB) •Test standard: ISO-7779 Example of sound pressure level Sleeping Room Library Conversations Concert
  • 6. Acoustic strategies to improve A) Thermal/Acoustic integration Fan speed control Low system impedance B) Selection of components with improved acoustic behavior
  • 7. Key component to reduce the noise: FANS in the system
  • 8. Fans are the main noise sources in an industrial system Systems fans CPU fans Power supply fans
  • 9. Fan Speed Control • Fan speed control: • Vary fan speed, based on cooling requirements • Fan speed reduces with ambient temperature • Board level (Tj junction temperature) control: • Motherboard hardware design ready • BIOS Smart Fan Control ready • Inputs to control fan speed:  Processor temperature (Tj)  Ambient temperature
  • 10. Fan Speed Control (cont.) • Temp vs. fan speed mechanism – fast/sensitive fan speed reaction
  • 11. Fan Speed Control (cont.) • Example of fan speed vs. sound pressure level Fan 1
  • 12. Fan Selection • Fan bearing types: Ball Bearing Sleeve • Ball bearings: higher MTBF bearing • Sleeve bearings: lower MTBF • The new chassis series is using ball bearings • With smart fan control function enabled, the fan MTBF can extend.  Better mechanical specification MTBF improved  Better strategy of use
  • 13. Key component to reduce the noise: System impedance
  • 14. System Impedance • Low system impedance benefits both acoustic and thermals 0.2 0.18 0.16 High impedance Lower impedance 0.14 Static Pressure (in. H2O) 0.12 0.1 Lower RPM at Lower RPM at 0.08 same airflow same airflow 0.06 0.04 0.02 0 0 10 20 30 40 50 60 Airflow (CFM)
  • 15. IPC world leader Improved the chassis design ACP-4320 IPC-7220 AIMB-781 Implemented smart fan technology management AIMB-767 AIMB-581
  • 16. And this is the (Quiet) result… Example of sound pressure level Sleeping Room Library Conversations Concert
  • 17. Quiet products family evolution IPC-7220 ACP-4320 All new SBCs/ATXs will support quiet system AIMB-781 AIMB-767 AIMB-581 2012
  • 18.
  • 19. Do you want to discover more? Let’s visit us @ SPS

Editor's Notes

  1. Unlike traditional IPC, smart fan control function is applied to Advantech quiet system. CPU and system fans are managed by hardware design and BIOS setting. While the smart fan control function in BIOS setting is enabled, rotational speed of fan can increase or decrease depending on CPU temperature. CPU temperature down, fan speed down; CPU temperature up, fan speed up. Advantech quiet system already developed and set the smart fan control as the default function.
  2. This is quiet system roadmap. The chassis and motherboards in the ordering information table in the previous slide are ready for order now. Other than that, more chassis will be set, and all new SBCs and ATX motherboards will be supporting smart fan control as default design.