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TOPIC: SOURCING DECISIONS IN A SUPPLY CHAIN
Learning Objectives
1. Understand the role of sourcing in a supply chain
2. Discuss factors that affect the decision to outsource a supply chain function
3. Identify dimensions of supplier performance that affect total cost
4. Structure successful auctions and negotiations
5. Describe the impact of risk sharing on supplier performance and information
distortion
6. Design a tailored supplier portfolio
The Role of Sourcing in a Supply
Chain
 Sourcing is the set of business processes required to purchase goods and services
– Outsourcing
– Offshoring
The Role of Sourcing in a Supply Chain
 Outsourcing questions
1. Will the third party increase the supply chain surplus relative to performing the
activity in-house?
2. How much of the increase in surplus does the firm get to keep?
3. To what extent do risks grow upon outsourcing?
The Role of Sourcing in a Supply Chain
Supplier Scoring and Assessment
 This is process used to rate supplier performance.
 Supplier performance should be compared on the basis of the supplier’s
impact on total cost
 Sourcing decisions are often driven based on solely on the price charged by
a supplier
 Lead time, reliability, quality, and design capability also affect the total
cost of doing business with a supplier.
Supplier Selection
 Uses the output from supplier scoring and assessment to identify one or more
appropriate suppliers
 A supply contract is then negotiate with the supplier
 A good contract should account for all factors that affect supply chain
performance
 Should be designed to increase supply chain profits in a way that benefits both
the supplier and the buyer
Design Collaboration
 About 80% of the cost of a product is determined during design
 Suppliers should be actively involved at this stage
 It allows the suppliers and the manufacturers to work together when
designing components for the final product
 Design collaboration also ensure that any design changes are
communicated effectively to all parties involved with designing and
manufacturing the product
Procurement
 A supplier sends product in response to orders placed by the buyer
 The goal of procurement is to enable orders to be placed and
delivered on schedule at the lowest possible overall cost
Sourcing Planning and Analysis
 Analyze spending across various suppliers and components categories to
identify opportunities for decreasing the total cost
Cost of Goods Sold
 Cost of goods sold (COGS) represents well over 50 percent of sales for
most major manufacturers
 Purchased parts a much higher fraction than in the past
 Companies have reduced vertical integration and outsourced
Benefits of Effective Sourcing
Decisions
 Better economies of scale through aggregated
 More efficient procurement transactions
 Design collaboration can result in products that are easier to manufacture
and distribute
 Good procurement processes can facilitate coordination with suppliers
 Appropriate supplier contracts can allow for the sharing of risk
 Firms can achieve a lower purchase price by increasing competition through
the use of auctions
In-House or Outsource
 Increase supply chain surplus through
1. Capacity aggregation
2. Inventory aggregation
3. Transportation aggregation by storage intermediaries
4. Warehousing aggregation
5. Procurement aggregation
6. Information aggregation
7. Receivables aggregation
8. Relationship aggregation
9. Lower costs and higher quality
Factors Influencing Growth of
Surplus by a Third Party
 Scale
– Large scale it is unlikely that a third party can achieve further scale
economies and increase the surplus
 Uncertainty
– If requirements are highly variable over time, third party can increase the
surplus through aggregation with other customers
 Specificity of assets
– If assets required are specific to a firm, a third party is unlikely to increase
the surplus because all it does is move the assets from one firm to another.
Factors Influencing Growth of
Surplus by a Third Party
Low High
Firm scale Low High growth in surplus Low to medium growth in surplus
High Low growth in surplus No growth in surplus unless cost
of capital is lower for third party
Demand
uncertainty for
firm
Low Low to medium growth in surplus Low growth in surplus
High High growth in surplus Low to medium growth in surplus
Specificity of Assets Involved in Function
Risks of Using a Third Party
1. The process is broken
2. Underestimation of the cost of coordination
3. Reduced customer/supplier contact
4. Loss of internal capability and growth in third party power
5. Leakage of sensitive data and information
6. Ineffective contracts
7. Loss of supply chain visibility
8. Negative reputational impact
Third- and Fourth-Party Logistics
Providers
 Third-party logistics (3PL) providers performs one or more of the logistics
activities relating to the flow of product, information, and funds that
could be performed by the firm itself
 A 4PL (fourth-party logistics) designs, builds and runs the entire supply
chain process
Third- and Fourth-Party Logistics
ProvidersService Category Basic Service Some Specific Value-Added Services
Transportation Inbound, outbound by
ship, truck, rail, air
Tendering, track/trace, mode conversion, dispatch, freight pay,
contract management
Warehousing Storage, facilities
management
Cross-dock, in-transit merge, pool distribution across firms, pick/pack,
kitting, inventory control, labeling, order fulfillment, home delivery of
catalog orders
Information
technology
Provide and maintain
advanced
information/computer
systems
Transportation management systems, warehousing management,
network modeling and site selection, freight bill payment, automated
broker interfaces, end-to-end matching, forecasting, EDI, worldwide
track and trace, global visibility
Reverse logistics Handle reverse flows Recycling, used-asset disposition, customer returns, returnable
container management, repair/refurbish
Other 3PL services Brokering, freight forwarding, purchase-order management, order
taking, loss and damage claims, freight bill audits, consulting, time-
definite delivery
International Customs brokering, port services, export crating, consolidation
Special skills/handling Hazardous materials, temperature controlled, package/parcel delivery,
food-grade facilities/equipment, bulk
Supplier Selection – Auctions and
Negotiations
 Supplier selection can be performed through competitive bids, reverse
auctions, and direct negotiations
 Supplier evaluation is based on total cost of using a supplier
 Auctions:
– Sealed-bid first-price auctions
– English auctions
– Dutch auctions
– Second-price (Vickery) auctions
Supplier Selection – Auctions and
Negotiations
 Factors influence the performance of an auction
– Is the supplier’s cost structure private (not affected by factors that are
common to other bidders)?
– Are suppliers symmetric or asymmetric; that is, ex ante, are they expected to
have similar cost structures?
– Do suppliers have all the information they need to estimate their cost
structure?
– Does the buyer specify a maximum price it is willing to pay for the supply
chain?
Supplier Selection – Auctions and
Negotiations
 Collusion among bidders
 Second-price auctions are particularly vulnerable
 Can be avoided with any first-price auction
Basic Principles of Negotiation
 The difference between the values of the buyer and seller is the bargaining
surplus
 The goal of each negotiating party is to capture as much of the bargaining
surplus as possible
– Have a clear idea of your own value and as good an
estimate of the third party’s value as possible
– Look for a fair outcome based on equally or equitably
dividing the bargaining surplus
– A win-win outcome
Contracts, Risk Sharing, and Supply Chain
Performance
1. How will the contract affect the firm’s profits and total supply chain profits?
2. Will the incentives in the contract introduce any information distortion?
3. How will the contract influence supplier performance along key performance
measures?
Contracts for Product Availability
and Supply Chain Profits
 Independent actions taken by two parties in a supply chain often result in
profits that are lower than those that could be achieved if the supply chain
were to coordinate its actions
 Three contracts that increase overall profits by making the supplier share
some of the buyer’s demand uncertainty are
1. Buyback or returns contracts
2. Revenue-sharing contracts
3. Quantity flexibility contracts
Buyback Contracts
 Holding-cost subsidies
– Manufacturers pay retailers a certain amount for every unit held in inventory
over a given period
– Encourage retailers to order more
 Price support
– Manufacturers share the risk of product becoming obsolete
– Guarantee that in the event they drop prices they will lower prices for all
current inventories
Revenue-Sharing Contracts
 Manufacturer charges the retailer a low wholesale price c and shares a
fraction f of the retailer’s revenue
– Allows both the manufacturer and retailer to increase
their profits
– Results in lower retailer effort
– Requires an information infrastructure
– Information distortion results in excess inventory in the
supply chain and a greater mismatch of supply and demand
Quantity Flexibility Contracts
 Allows the buyer to modify the order (within limits) after observing demand
 Better matching of supply and demand
 Increased overall supply chain profits if the supplier has flexible capacity
 Lower levels of information distortion than either buyback contracts or
revenue sharing contracts
Contracts to Coordinate Supply
Chain Costs
• Differences in costs at the buyer and supplier can lead to decisions that
increase total supply chain costs
• A quantity discount contract may encourage the buyer to purchase a larger
quantity which would result in lower total supply chain costs
• Quantity discounts lead to information distortion because of order batching
Contracts to Increase Agent Effort
• In many supply chains, agents act on behalf of a principal and the agents’
efforts affect the reward for the principal
• A two-part tariff offers the right incentives for the dealer to exert the
appropriate amount of effort
• Threshold contracts increase information distortion
• Offer threshold incentives over a rolling horizon
Contracts to Induce Performance
Improvement
• A buyer may want performance improvement from a supplier who otherwise
would have little incentive to do so
• A shared-savings contract provides the supplier with a fraction of the savings
that result from performance improvement
• Effective in aligning supplier and buyer incentives when the supplier is required
to improve performance and most of the benefits of improvement accrue to the
buyer
Design Collaboration
• 50-70% of spending at a manufacturer comes from procurement
• 80% of the cost of a purchased part is fixed in the design phase
• Design collaboration with suppliers can result in reduced cost, improved quality,
and decreased time to market
• Design for logistics, design for manufacturability
• Modular, adjustable, dimensional customization
The Procurement Process
• The process in which the supplier sends product in response to orders placed by
the buyer
• Main categories of purchased goods
– Direct materials
– Indirect materials
• Procurement process for direct materials should be designed to ensure that
components are available in the right place, in the right quantity, and at the
right time
• Focus for indirect materials should be on reducing transaction cost
Differences Between Direct and Indirect
Materials
Direct Materials Indirect Materials
Use Production Maintenance, repair, and
support operations
Accounting Cost of goods sold Selling, general, and
administrative expenses
(SG&A)
Impact on production Any delay will delay
production
Less direct impact
Processing cost relative to
value of transaction
Low High
Number of transactions Low High
THE ROLE OF IT IN SOURCING
 Design collaboration
 Source
 Negotiate
 Buy
 Supply collaboration
RISK MANAGEMENT IN SOURCING
 Inability to meet demand on time
 An increase in procurement costs
 Loss of intellectual property
Making Sourcing Decisions in Practice
 Use multifunction teams
 Ensure appropriate coordination across regions and business units
 Always evaluate the total cost of ownership
 Build long-term relationships with key suppliers
.
THANK YOU

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SOURCING DECISIONS IN A SUPPLY CHAIN

  • 1.
  • 2. TOPIC: SOURCING DECISIONS IN A SUPPLY CHAIN
  • 3. Learning Objectives 1. Understand the role of sourcing in a supply chain 2. Discuss factors that affect the decision to outsource a supply chain function 3. Identify dimensions of supplier performance that affect total cost 4. Structure successful auctions and negotiations 5. Describe the impact of risk sharing on supplier performance and information distortion 6. Design a tailored supplier portfolio
  • 4. The Role of Sourcing in a Supply Chain  Sourcing is the set of business processes required to purchase goods and services – Outsourcing – Offshoring
  • 5. The Role of Sourcing in a Supply Chain  Outsourcing questions 1. Will the third party increase the supply chain surplus relative to performing the activity in-house? 2. How much of the increase in surplus does the firm get to keep? 3. To what extent do risks grow upon outsourcing?
  • 6. The Role of Sourcing in a Supply Chain
  • 7. Supplier Scoring and Assessment  This is process used to rate supplier performance.  Supplier performance should be compared on the basis of the supplier’s impact on total cost  Sourcing decisions are often driven based on solely on the price charged by a supplier  Lead time, reliability, quality, and design capability also affect the total cost of doing business with a supplier.
  • 8. Supplier Selection  Uses the output from supplier scoring and assessment to identify one or more appropriate suppliers  A supply contract is then negotiate with the supplier  A good contract should account for all factors that affect supply chain performance  Should be designed to increase supply chain profits in a way that benefits both the supplier and the buyer
  • 9. Design Collaboration  About 80% of the cost of a product is determined during design  Suppliers should be actively involved at this stage  It allows the suppliers and the manufacturers to work together when designing components for the final product  Design collaboration also ensure that any design changes are communicated effectively to all parties involved with designing and manufacturing the product
  • 10. Procurement  A supplier sends product in response to orders placed by the buyer  The goal of procurement is to enable orders to be placed and delivered on schedule at the lowest possible overall cost
  • 11. Sourcing Planning and Analysis  Analyze spending across various suppliers and components categories to identify opportunities for decreasing the total cost
  • 12. Cost of Goods Sold  Cost of goods sold (COGS) represents well over 50 percent of sales for most major manufacturers  Purchased parts a much higher fraction than in the past  Companies have reduced vertical integration and outsourced
  • 13. Benefits of Effective Sourcing Decisions  Better economies of scale through aggregated  More efficient procurement transactions  Design collaboration can result in products that are easier to manufacture and distribute  Good procurement processes can facilitate coordination with suppliers  Appropriate supplier contracts can allow for the sharing of risk  Firms can achieve a lower purchase price by increasing competition through the use of auctions
  • 14. In-House or Outsource  Increase supply chain surplus through 1. Capacity aggregation 2. Inventory aggregation 3. Transportation aggregation by storage intermediaries 4. Warehousing aggregation 5. Procurement aggregation 6. Information aggregation 7. Receivables aggregation 8. Relationship aggregation 9. Lower costs and higher quality
  • 15. Factors Influencing Growth of Surplus by a Third Party  Scale – Large scale it is unlikely that a third party can achieve further scale economies and increase the surplus  Uncertainty – If requirements are highly variable over time, third party can increase the surplus through aggregation with other customers  Specificity of assets – If assets required are specific to a firm, a third party is unlikely to increase the surplus because all it does is move the assets from one firm to another.
  • 16. Factors Influencing Growth of Surplus by a Third Party Low High Firm scale Low High growth in surplus Low to medium growth in surplus High Low growth in surplus No growth in surplus unless cost of capital is lower for third party Demand uncertainty for firm Low Low to medium growth in surplus Low growth in surplus High High growth in surplus Low to medium growth in surplus Specificity of Assets Involved in Function
  • 17. Risks of Using a Third Party 1. The process is broken 2. Underestimation of the cost of coordination 3. Reduced customer/supplier contact 4. Loss of internal capability and growth in third party power 5. Leakage of sensitive data and information 6. Ineffective contracts 7. Loss of supply chain visibility 8. Negative reputational impact
  • 18. Third- and Fourth-Party Logistics Providers  Third-party logistics (3PL) providers performs one or more of the logistics activities relating to the flow of product, information, and funds that could be performed by the firm itself  A 4PL (fourth-party logistics) designs, builds and runs the entire supply chain process
  • 19. Third- and Fourth-Party Logistics ProvidersService Category Basic Service Some Specific Value-Added Services Transportation Inbound, outbound by ship, truck, rail, air Tendering, track/trace, mode conversion, dispatch, freight pay, contract management Warehousing Storage, facilities management Cross-dock, in-transit merge, pool distribution across firms, pick/pack, kitting, inventory control, labeling, order fulfillment, home delivery of catalog orders Information technology Provide and maintain advanced information/computer systems Transportation management systems, warehousing management, network modeling and site selection, freight bill payment, automated broker interfaces, end-to-end matching, forecasting, EDI, worldwide track and trace, global visibility Reverse logistics Handle reverse flows Recycling, used-asset disposition, customer returns, returnable container management, repair/refurbish Other 3PL services Brokering, freight forwarding, purchase-order management, order taking, loss and damage claims, freight bill audits, consulting, time- definite delivery International Customs brokering, port services, export crating, consolidation Special skills/handling Hazardous materials, temperature controlled, package/parcel delivery, food-grade facilities/equipment, bulk
  • 20. Supplier Selection – Auctions and Negotiations  Supplier selection can be performed through competitive bids, reverse auctions, and direct negotiations  Supplier evaluation is based on total cost of using a supplier  Auctions: – Sealed-bid first-price auctions – English auctions – Dutch auctions – Second-price (Vickery) auctions
  • 21. Supplier Selection – Auctions and Negotiations  Factors influence the performance of an auction – Is the supplier’s cost structure private (not affected by factors that are common to other bidders)? – Are suppliers symmetric or asymmetric; that is, ex ante, are they expected to have similar cost structures? – Do suppliers have all the information they need to estimate their cost structure? – Does the buyer specify a maximum price it is willing to pay for the supply chain?
  • 22. Supplier Selection – Auctions and Negotiations  Collusion among bidders  Second-price auctions are particularly vulnerable  Can be avoided with any first-price auction
  • 23. Basic Principles of Negotiation  The difference between the values of the buyer and seller is the bargaining surplus  The goal of each negotiating party is to capture as much of the bargaining surplus as possible – Have a clear idea of your own value and as good an estimate of the third party’s value as possible – Look for a fair outcome based on equally or equitably dividing the bargaining surplus – A win-win outcome
  • 24. Contracts, Risk Sharing, and Supply Chain Performance 1. How will the contract affect the firm’s profits and total supply chain profits? 2. Will the incentives in the contract introduce any information distortion? 3. How will the contract influence supplier performance along key performance measures?
  • 25. Contracts for Product Availability and Supply Chain Profits  Independent actions taken by two parties in a supply chain often result in profits that are lower than those that could be achieved if the supply chain were to coordinate its actions  Three contracts that increase overall profits by making the supplier share some of the buyer’s demand uncertainty are 1. Buyback or returns contracts 2. Revenue-sharing contracts 3. Quantity flexibility contracts
  • 26. Buyback Contracts  Holding-cost subsidies – Manufacturers pay retailers a certain amount for every unit held in inventory over a given period – Encourage retailers to order more  Price support – Manufacturers share the risk of product becoming obsolete – Guarantee that in the event they drop prices they will lower prices for all current inventories
  • 27. Revenue-Sharing Contracts  Manufacturer charges the retailer a low wholesale price c and shares a fraction f of the retailer’s revenue – Allows both the manufacturer and retailer to increase their profits – Results in lower retailer effort – Requires an information infrastructure – Information distortion results in excess inventory in the supply chain and a greater mismatch of supply and demand
  • 28. Quantity Flexibility Contracts  Allows the buyer to modify the order (within limits) after observing demand  Better matching of supply and demand  Increased overall supply chain profits if the supplier has flexible capacity  Lower levels of information distortion than either buyback contracts or revenue sharing contracts
  • 29. Contracts to Coordinate Supply Chain Costs • Differences in costs at the buyer and supplier can lead to decisions that increase total supply chain costs • A quantity discount contract may encourage the buyer to purchase a larger quantity which would result in lower total supply chain costs • Quantity discounts lead to information distortion because of order batching
  • 30. Contracts to Increase Agent Effort • In many supply chains, agents act on behalf of a principal and the agents’ efforts affect the reward for the principal • A two-part tariff offers the right incentives for the dealer to exert the appropriate amount of effort • Threshold contracts increase information distortion • Offer threshold incentives over a rolling horizon
  • 31. Contracts to Induce Performance Improvement • A buyer may want performance improvement from a supplier who otherwise would have little incentive to do so • A shared-savings contract provides the supplier with a fraction of the savings that result from performance improvement • Effective in aligning supplier and buyer incentives when the supplier is required to improve performance and most of the benefits of improvement accrue to the buyer
  • 32. Design Collaboration • 50-70% of spending at a manufacturer comes from procurement • 80% of the cost of a purchased part is fixed in the design phase • Design collaboration with suppliers can result in reduced cost, improved quality, and decreased time to market • Design for logistics, design for manufacturability • Modular, adjustable, dimensional customization
  • 33. The Procurement Process • The process in which the supplier sends product in response to orders placed by the buyer • Main categories of purchased goods – Direct materials – Indirect materials • Procurement process for direct materials should be designed to ensure that components are available in the right place, in the right quantity, and at the right time • Focus for indirect materials should be on reducing transaction cost
  • 34. Differences Between Direct and Indirect Materials Direct Materials Indirect Materials Use Production Maintenance, repair, and support operations Accounting Cost of goods sold Selling, general, and administrative expenses (SG&A) Impact on production Any delay will delay production Less direct impact Processing cost relative to value of transaction Low High Number of transactions Low High
  • 35. THE ROLE OF IT IN SOURCING  Design collaboration  Source  Negotiate  Buy  Supply collaboration
  • 36. RISK MANAGEMENT IN SOURCING  Inability to meet demand on time  An increase in procurement costs  Loss of intellectual property
  • 37. Making Sourcing Decisions in Practice  Use multifunction teams  Ensure appropriate coordination across regions and business units  Always evaluate the total cost of ownership  Build long-term relationships with key suppliers