This document was prepared by Zenithar Team to show the software support portfolio in the electromechanical industry and related other industries. For switchgear manufacturers, transformers manufacturers, and CT, PT manufacturers, Zenithar is a convenient partner to help the right software solutions.
Witt transformer optimization programs thousand design possibilities can be tried by the algorithm. Around 1,5 hours, complete designs are going to be ready to produce.
With ZeniFlow, easily adaptable to own ERP solutions, transformer manufacturers can follow their working process step by step.
With ZeniCare, especially electrical utilities can organize their field team to solve the faults and manage the maintenance and repair.
2. 2
1. Opti-Design Software
1. PTOP - Power Transformer Optimization Program
2. DTOP - Distribution Transformer Optimization Program
3. CrTOP - Cast-resin Transformer Optimization Program
4. MTOP – Mini Transformer Optimization Program
2. ZeniFlow
1. Transformer Tendering Process
2. Transformer Production Process
3. ZeniCare
Your solution partner for success!
CONTENTS
3. 3
OPTI-Design SOFTWARE FAMILY Your solution partner for success!
Zenithar and Opti-Consult has joined their forces in order to provide
excellent optimization softwares to transformer manufacturers which
are listed below:
DTOP – Distribution Transformer
Optimization Programme
All working instructions and 3D
drawings within less than 1 hour
Batch optimization
Round and obround design options
Dual HV and LV winding structure
12 pulses solutions
CrTOP – Cast-resin Transformer Optimization
Programme
All working instructions and 3D drawings within
less than 1 hour
Batch optimization
Round and obround options
Dual HV and LV winding structure
12 pulses solutions
PTOP – Power Transformer
Optimization Programme
More than 6000 thousands
solutions in a few minutes
Apprx. 10% cost reduction
More than 120 outputs
about transformer
Capitalizated design option
❖ MTOP – Mini Transformer Optimization Programme
▪ Up to 1.1 kV and up to 50 kVA
▪ 3 phases – 1 phase – auto transformer
▪ Axial or Radial on top of each other (LV and
HV)
▪ Dry type structure
4. 4
OPTI-Design PTOP Your solution partner for success!
Power Transformer Optimization Programme (PTOP)
• Shortening the data input process with its user-friendly
interface
• With optimization algorithm, more than 6000 power
transformer design results in a minute
• Reducing averagely 10% of material cost
• Providing more than 120 output parameters for the analysis
of designer
• Optimization possibility with different core sheet material
types
• Applications of appropriate layer, disc and helical winding
structures
• 100% customization according to manufacturer’s DNA
• Automatic tender general arrangement and production
process drawings (Mechanical)
5. 5
OPTI-Design PTOP Your solution partner for success!
• Creation of automatic working instructions for
production.
• Standard yoke and flat yoke core application
possibilities.
• Cost-effective designs with the synthesis of various
power transformer design philosophies around the
world.
• Optimization of core with different bandwidth
combinations
• Consideration of induction and sound level
limitations for core design.
• Automatic calculation of appropriate No-Load and
Load Losses by considering the limitation of
Efficiency and Peak Efficiency Index
• Automatic calculation of tender winning No-Load
and Load Losses by considering the capitalization
formula.
• Consideration of current density limitation by
algorithm.
6. 6
OPTI-Design DTOP Your solution partner for success!
DTOP – Distribution Transformer Optimization Programme
• Shortening the data input process with its user-friendly
interface
• Possibility of round and obround design
• Reducing averagely 10% of material cost
• 100% customization according to manufacturer’s DNA
• Standard yoke and flat yoke core application possibilities
• Design optimization possibility with unlimited core sheet
range
• Optimization of core with different bandwidth combinations
• If requested, automatic "ovality ratio" limitation in
accordance with short circuit proof
• Considering of induction and sound level limitations
7. 7
OPTI-Design DTOP Your solution partner for success!
• Automatic design possibilities with different step-lap
combination (3x2 – 5x1 – 7x1)
• Automatic calculation of appropriate No-Load and Load
Losses by considering the limitation of Efficiency and
Peak Efficiency Index
• Automatic calculation of tender winning No-Load and
Load Losses by considering the capitalization formula
• Consideration of current density limitation by
algorithm
• Automatic design possibility with foils with different
conductivity values
• Automatic design possibility with axial or radial parallel
foils
• Automatic choice of combination of optimal parallel
flat wires
• Automatic design function with different oil types
• Automatic design with U and L type of core clamp
structure
8. 8
OPTI-Design DTOP Your solution partner for success!
• On HV side, automatic design possibility with 2 axial parallel round for
automatic winding machines
• Automatic design possibilities with wire flattening on the HV side
• Using standard foils of customer for optimization
• Optimization possibilities with fixed parameters (LV number of turns, LV
wire, HV wire, core, etc.)
• Hermetically sealed, with expansion tank, air cushion design options
• Tank optimization with maximum internal pressure limitations
• Design optimization according to maximum dimensional limitations
• Automatic optimization possibilities for Dual LV and Dual HV
transformers
• Automatic optimization possibilities for 12 pulse transformers
• Automatic preparation of production working instructions
• Human-independent design of transformers (batch optimization)
• Analyzing the transformer results with machine learning system and
determining the production tolerances automatically by the algorithm
• If requested, automatically transferring information from the design
program to the existing ERP system as an export file.
9. 9
OPTI-Design CrTOP Your solution partner for success!
CrTOP – Cast-resin Transformer Optimization
Programme
• Shortening the data input process with its user-friendly
interface
• Possibility of round and obround design
• Calculating thousands design possibilities with
optimization algorithm
• Reducing averagely 10% of material cost
• Applications of appropriate layer, disc, foil, strip foil and
drop down radial winding structures
• Optimization of core with different bandwidth
combinations
• 100% customization according to manufacturer’s DNA
• Design optimization possibility with unlimited core sheet
ranges
10. 10
OPTI-Design CrTOP Your solution partner for success!
• Automatic calculation of appropriate No-Load and Load Losses
by considering the limitation of Efficiency and Peak Efficiency
Index
• Automatic calculation of tender winning No-Load and Load
Losses by considering the capitalization formula
• Consideration of current density limitation by algorithm
• Design ability of Cast-resin Transformer with latest Technology
• Automatic optimization possibilities for Dual LV and Dual HV
transformers
• Automatic optimization possibilities for 12 pulse transformers
• Automatic preparation of production working instructions
• Optimization possibilities with fixed parameters (LV number of
turns, LV wire, HV wire, core, etc.)
• Human-independent design of transformers (batch
optimization)
• Analyzing the transformer results with machine learning system
and determining the production tolerances automatically by
the algorithm
• If requested, automatically transferring information from the
design program to the existing ERP system as an export file.
11. 11
OPTI-Design MTOP Your solution partner for success!
• Automatic calculation up to 1.1 kV and 50 kVA
• Semi-automatic or Fully Automatic optimization options.
• Consideration of multiple HV and LV winding voltages
• Design ability of Bonsai Transformer with latest Technology
• 3 phases and 1 phase design solutions
• Tapping arrangement, voltage compensation functions.
13. 13
Your solution partner for success!
What is ZeniFlow?
ZeniFlow is cloud-based workflow software
specifically to help manage workflows between each
department of transformer manufacturers. Your
Proposal Preparation process and Your Project
Production process can be managed with Zeniflow
under your full control. It optimizes your processes
with the ability to adapt to your existing system and
model all steps in the workflow.
14. 14
Your solution partner for success!
Why ZeniFlow?
• Correct job assignment
• Access from phone, computer and tablet with
cloud-based infrastructure
• Easy integration into your existing system
• Possibility to control the entire work flow from a
single center
• Ability to communicate with ERP systems
• Time recording in every step of the workflow
• Reporting and statistical data generation
• Possibility to compare real production outputs
and theoretical production outputs with AI
16. 16
ZeniFlow Tendering Process Your solution partner for success!
• The proposal process and the Project process
involve many business cycles. These flows will
be explained in detail in the following slides.
• Many departments are involved in the proposal
process.
• With ZeniFlow, you manage all the steps of this
interdepartmental process accurately.
• You report the activity times between
departments accurately.
17. 17
ZeniFlow Tendering Process Your solution partner for success!
Sales/Tendering
Engineer
Design Manager
Client contacts
with
Sales/Tendering
Engineer
Technical Tendering
Support Engineer
RFQ consists of and
S/T Engineer delivers
it to Sales Manager
Sales Manager decides the
priority of RFQ’s and
dedicate deadline and
adds his notes to Technical
Tendering Support
Engineer
TTSE filters and checks all
documents which came from the
client. TTSE also format these
informations and prepares a
summary according to design
team format and delivers it to
Design Manager
Electrical
Designer
Design Manager assigns
the work to Electrical
Designer , Mechanical
Designer and the
deadlines of RFQ’s with
the important notes
Mechanical
Designer
After finishing process,
Electrical Engineer delivers
Electrical works with
underlined notes to
Mechanical Designer.
After finishing process,
Mechanical Designer
delivers Mechanical works
to Electrical Designer.
Electrical Designer combines
Electrical and Mechanical Works
and prepares BoM to deliver to
Design Manager who controls all
these documents.
Design Manager transfers
all necessary documents;
drawings, datasheet to
check to Sales Manager
Sales Manager controls all
documents which delivered
from Design Manager, then
transfers to related Sales
Tendering Engineer. By the way
SM directly deliver the offer to
the client by self.
Sales/Tendering
Engineer
delivers the
offer to the
client
2
3
4
5
6
7
8
9
10
11
Sales
Manager
1
18. 18
ZeniFlow Project Process Your solution partner for success!
• At the end of the proposal process, when the
customer decides to buy the transformer from
your company, the ZeniFlow Project Process
begins. Since the project processes are very
detailed, the detailed cycle flow is explained in 3
parts:
1. Sales - Design -Production Flow
2. Sales - Design - Quality Flow
3. Sales - Design - Test Flow
19. 19
1. Sales – Design – Production Flow Your solution partner for success!
Sales/Tendering Engineer
Design Manager
The client announces
the purchase order to
Sales Department
Sales Manager
In the software «production
for order» request defines
and request can be seen by
Sales Manager
Sales Manager adds the notes to
Design Manager and create a
request of production and
delivers to DM.
Electrical
Designer
DM assigns the case to
Electrical designer with
the underlined notes and
plan to schedule of
deadlines for each related
steps.
Mechanical
Designer
After finishing the
process electrical
designer delivers
the design work
with the notes to
Mechanical
designer for the
final design.
Mechanical designer
delivers the works
and outputs to
Electrical Designer
after finishing the
process for the
cross-check.
Electrical designer
delivers final
production outputs
and production
designs to DM for
the cross-check.
(Electrical &
Mechanical design
outputs)
1 2
3
4
5
6
7
Production
Manager
Output of productions are
delivered to Production Manager
and all documents attach on the
ZeniFlow as Excel, Word or PDF
formats
8
Production Manager
controls delivered
production outputs, adds
the notes and schedule
the production’ begining
and assign the production
engineer via ZeniFlow.
Production
Engineer
9
Production Engineer
distributes production
outputs to related
departments. For future
provision all these output
can be shown on the
digital screen of the
related work places.
10
20. 20
2. Sales – Design – Quality Flow Your solution partner for success!
Sales/Tendering
Engineer
Design Manager
Sales
Manager
Electrical
Designer
Mechanical
Designer
1
2
3
4
5
6
7
Quality Manager
Quality requirements for each
station will be delivered to the
Quality Manager via software.
8
The quality manager will check the
incoming quality requirements
documents and add their own notes
and when quality control should be
done, and then distribute the work to
the quality control engineer through
the software.
Quality Engineer
9
The quality control
engineer will make
measurements in the
relevant
departments in
production and
enter these
measurement results
into the software
manually.
10
The quality engineer will
check the collected quality
control data and transfer
them to the quality
control manager with
their notes.
11
Quality reports approved by the quality manager will be
delivered to the design manager.
12
The client announces
the purchase order to
Sales Department
In the software «production
for order» request defines
and request can be seen by
Sales Manager
Sales Manager adds the notes to
Design Manager and create a
request of production and
delivers to DM.
DM assigns the case to
Electrical designer with
the underlined notes and
plan to schedule of
deadlines for each related
steps.
After finishing the
process electrical
designer delivers
the design work
with the notes to
Mechanical
designer for the
final design.
Mechanical
designer delivers
the works and
outputs to
Electrical
Designer after
finishing the
process for the
cross-check.
Electrical designer
delivers final
production outputs
and production
designs to DM for
the cross-check.
(Electrical &
Mechanical design
outputs)
21. 21
3. Sales – Design – Test Flow Your solution partner for success!
Sales/Tendering
Engineer
Design Manager
Sales Manager
Electrical
Designer
Mechanical
Designer
1 2 3
4
5
6
7
Test Manager
Information will be delivered to the
Test Manager via software for the test
to be done correctly
8
The Test Manager will
check the incoming
information and add own
notes and when to test,
then distribute the work to
the test engineer through
the software.
Test Engineer
9
The test engineer will
perform electrical tests of
the relevant transformers
and enter the
measurement results into
the software manually.
10
The test engineer will
check the collected test
data and transfer it to the
Test Manager with notes.
Test reports approved by the test manager will be
delivered to the design manager.
12
11
The client announces
the purchase order to
Sales Department
In the software «production
for order» request defines
and request can be seen by
Sales Manager
Sales Manager adds the notes to
Design Manager and create a
request of production and
delivers to DM.
DM assigns the case to
Electrical designer with
the underlined notes and
plan to schedule of
deadlines for each related
steps.
After finishing the
process electrical
designer delivers
the design work
with the notes to
Mechanical
designer for the
final design.
Mechanical
designer delivers
the works and
outputs to
Electrical
Designer after
finishing the
process for the
cross-check.
Electrical designer
delivers final
production outputs
and production
designs to DM for
the cross-check.
(Electrical &
Mechanical design
outputs)
22. 22
ZeniFlow Summary Your solution partner for success!
To summarize after detailed flow charts, ZeniFlow;
• It enables the determination of the correct
organizational structure model by ensuring
harmony between departments.
• You can control your work in full efficiency.
• You determine what is required to optimize
business processes.
• You will have a system that works in harmony
with correct task sharing.
24. 24
Your solution partner for success!
What is ZeniCare?
What is ZeniCare?
Provides a management system for failure reporting of
electrical products that enables complaint calls to be
received from a single center and assigned to the relevant
persons for solution
A framework designed to standardize the selection,
planning, delivery and solution of failure reports
25. 25
Your solution partner for success!
Why ZeniCare?
Why ZeniCare?
Repeatable and scalable processes
Defined roles and responsibilities
Increased efficiency
Satisfied end users with realistic expectations
Short response time
Ability to identify and solve repetitive problems
Reports and statistics
26. 26
How ZeniCare Works? Your solution partner for success!
How it works?
ZeniCare runs on the MYSQL database as a
.NET solution.
By providing bidirectional flow of information,
it realizes the flow of call and customer
information from MYSQL online.
27. 27
Process Flow Your solution partner for success!
1 2
3
4
Sales Department
• Receive a complaint of failure from
client
• Creates a ticket to ZeniCare system
Engineering Department
• Recevie the ticket
• Solve the problem
• Close the ticket
• Send ticket to accounting department
Accounting Department
• Check solved ticket
• Prepare a financial cost report for
management
Sales Department
• Recevie solution approval message from ZeniCare
system
• Inform customer accordingly
28. 28
ZeniCare Sample Screen Your solution partner for success!
Home
Open Ticket
Ticket List
User List
Customer List
Category List
Role Management
Assigned Tickets
ZeniCare System
Open Ticket
Please fill required information below to open the ticket.
Ticket Owner Ticket Type Ticket Priority Ticket Title
Category 1 Category 2 Category 3 Category 4
Ticket description
Customer Ticket Number Ticket Number
Save
29. 29
Reports and Statistics Your solution partner for success!
Complain Ticket Quantity
Complain Ticket Types and Priorities
30. 30
ZeniCare Function Sample Your solution partner for success!
• For energy distribution companies, for example, ZeniCare can accurately predict the
life, maintenance and replacement processes of electrical equipment in your
network.
• The error reports obtained with ZeniCare enable the detection of the causes caused
by errors and the reduction of error costs.
31. 31
YOUR SOLUTION PARTNER FOR SUCCESS!
Alsancak Mah. Atatürk Cad. No:398/420 Konak/ İZMİR / TURKEY
+90 536 226 00 45
info@zenithar.net
Looking forward to have a chance to collaborate with your esteemed company.
We are open to discuss any business model !
www.zenithar.net