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Online Sensors for
Sidestream Treatment of Centrate –
A Sensor Evaluation and Lessons
Learned
Acknowledgements
• Sanitation Districts of Los Angeles County
• Robert Morton, Supervising Engineer
• Wastewater Research Section
• JWPCP Laboratory
• YSI, a Xylem brand
• Herb Fancher
• Uli Franke
2
Presenters
• Rob Smith
• YSI, a Xylem brand
• Applications Engineer
• Online monitoring
• P.E., BCEE, Ph.D.
• Nick Smal
• Sanitation District of
LA County
• Project Engineer
• P.E.
3
Topics
• The problem with centrate nitrogen
• Evolution of sidestream treatment
• Introducing the LA County Sanitation District
JWPCP
• Centrate treatment pilot plant
• Online nitrogen monitoring results
• Summary
4
The Problem with
Centrate Nitrogen
5
Fate of Nitrogen Removed from Wastewater
For every 1 mil. gal. of water treated:
6
Primary
Settler
Primary Sludge
(30 lbs. N)
Waste Activated Sludge
(140 lbs. N)
330 lbs. N
Anaerobic Digestion Releases Captured
Nitrogen
Ammonia is recycled to main-stream in centrate
7
Primary
Settler
Sludge
Thickener
Anaerobic
Digester
Sludge
DewateringCake
N = 300 to 1,000 mg/L
~10% of influent load
N x 1
Imported Sludge
Increases the mass of nitrogen in centrate
8
Primary
Settler
Sludge
Thickener
Anaerobic
Digester
Sludge
DewateringCake
Imported Sludge
Increases the mass of nitrogen in centrate
9
Primary
Settler
Sludge
Thickener
Anaerobic
Digester
Sludge
DewateringCake
N x 2
Imported Sludge
Increases the mass of nitrogen in centrate
10
Primary
Settler
Sludge
Thickener
Anaerobic
Digester
Sludge
DewateringCake
N x 3
Solids Pre-Treatment
Increases the mass & concentration of nitrogen in centrate
11
Primary
Settler
Sludge
Thickener
Anaerobic
Digester
Sludge
DewateringCake
N = 1,500 to 3,000 mg/L
Centrate Handling Alternatives
• Do Nothing
• Export
• Attenuate
• Treat
• Integrated treatment
• Separate treatment
12
Why Sidestream Treatment?
• Anaerobic digestion/centrate dewatering
• Medium to Very Large
• Nutrient limits
• Regional solids handling facilities
• Sustainability
Characteristics of utilities with most to gain:
13
Evolution of Side-
Stream Treatment
14
Integrated Treatment – In-Line
RAS
f
1 - f
15
Integrated Treatment – Off-Line
Nitrate to Headworks
16
1 mole Ammonia
(NH3 / NH4
+)
1 mole Nitrite
(NO2
-)
1 mole Nitrate
(NO3
-)
1 mole Nitrite
(NO2
-)
1/2 mole Nitrogen gas
(N2)
75% O2
25% O2
40% Carbon
60% Carbon
Nitrification /
Denitrification
Aerobic Anoxic
17
Separate Treatment – SHARON
Complete Mix
Plug Flow
Concentric
MeOH
18
Centrate
Centrate
1 mole Ammonia
(NH3 / NH4
+)
1 mole Nitrite
(NO2
-)
1 mole Nitrite
(NO2
-)
1/2 mole Nitrogen gas
(N2)
75% O2
60% Carbon
Nitritation /
Denitritation
Aerobic Anoxic
19
Separate Treatment - Deammonification
• Anaerobic (no oxygen)
• Autotrophic (no organic C)
• Requires ammonium + nitrite
• Very slow growing
• Nitrite toxicity?
Anammox reaction
37.5% O2
1/2 mole Ammonia
(NH3 / NH4
+)
1/2 mole Nitrite
(NO2
-)
1/2 mole Nitrogen gas
(N2)
Aerobic Anoxic
Deammonification
Anaerobic
21
Major Deammonification Technologies
3 commercial technologies • SBR (DEMON, Clear
Green)
• Granular sludge
(ANAMMOX)
• MBBR (ANITA Mox)
Sanitation District of Los
Angeles County
23
Joint Water Pollution Control Plant
N
PrimaryAnaerobic
Digesters
Secondary
Solids
Processing
JWPCP Overview
NaOCl
Centrate Treatment Pilot
Plant - MBBR
27
Sidestream Treatment
Nitrogen Removal
ANAMMX
ANITA Mox
System
Centrate Water Quality – Grab samples
Parameters Unit
Pre-DAF
8/21/2013-
11/15/2013
Post-DAF
5/20/2013-
08/20/2013
Nitrogen
TKN mg N/L 585 469
NH4-N+ mg N/L 573 463
Organic matter
COD mg/L 345 181
sCOD mg/L 136 128
BOD mg/L 49 21
TSS mg/L 201 64
Alkalinity mg CaCO3/L 2290 1930
Pilot System
ANITA Mox / Veolia
• Drum screen - 60 µm mesh panels
• Feed tank (equalization)
• Reactor
• Volume ~ 950 gal
• Media type: AnoxKaldnes K5
(800m2/m3)
• Media Fill: 47%
• Seed Ratio: 100%
Pilot System Operation
• Instrumentation and Control
• DO/Aeration
• Feed Flow
• pH
• Temperature
Feed Pump
Reactor
Air Mass Flow
Controller
DO pH
Flow
Meter
Plant Air
Feed Tank
Why Online Monitoring
Over a 25% Reduce in weekly laboratory demand
32
Category Parameter Influent Effluent
tCOD W W
sCOD W W
tBOD W W
sBOD W W
TSS D D
VSS D D
TKN W W
NH4-N D D
NO2-N W D
NO3-N W D
PO4-P W --
Alkalinity D D
Biomass -- W
pH D Online
DO -- Online
Temperature -- Online
Others
Organics
Solids
Nitrogen
Category Parameter Influent Effluent
tCOD W Online
sCOD W Online
tBOD W Online
sBOD W Online
TSS D D
VSS D D
TKN W Online
NH4-N D Online
NO2-N W Online
NO3-N W Online
PO4-P W --
Alkalinity D D
Biomass -- W
pH D Online
DO -- Online
Temperature -- Online
Organics
Solids
Nitrogen
Others
91 Samples 65 Samples
Ammonium (NH4
+) & nitrate (NO3
-)
Ion selective electrodes (ISE) • Potentiometric (like
pH)
• Requires calibration at
commissioning
(matrix adjustment)
• More potential for drift
33
Detector
Lamp
meas.channel
ref.-channel
Nitrite (NO2
-) & Nitrate (NO3
-)
UV spectral sensor for nitrate & nitrite • Optical
• 256 wavelengths
scanned
• Factory calibrated
(Application specific)
• Built-in ultrasonic
cleaning
• Much lower potential
for drift
• Quadruple sensor
with COD/BOD
Monitoring Results
35
How Nitrogen Measurements Can Be Used
to Better Control the Process
• Ammonia (NH3-N)
• Check of feed rate loop
• Above 200 mg / L– Reduce feed
• Nitrate (NO3-N)
• Check of DO loop
• Above 35 mg / L – Reduce DO
• Nitrite (NO2-N)
• Toxicity / Check of DO loop
• Above 8 mg / L – Depends on NH4 and
NO3 concentrations36
1/2 mole Ammonia
(NH3 / NH4
+)
1/2 mole Nitrite
(NO2
-)
1/2 mole Nitrogen gas
(N2)
37.5% O2
Aerobic Anoxic
Deammonification
Anaerobic
37
(AOB) Anammox
NO3
-
11% to nitrate
1/2 mole Ammonia
(NH3 / NH4
+)
1/2 mole Nitrite
(NO2
-)
1/2 mole Nitrogen gas
(N2)
37.5% O2
Aerobic Anoxic
Deammonification
Anaerobic
38
(AOB) Anammox
NO3
-
> 11% - NOB
Great
Nitrate
ISE
39
Nitrate Monitoring
“Very impressed with nitrate ISE” • Easiest to use
• Calibrate
• Clean (air
cleaning)
• 32/33 within 20% of
lab photometer
40
Nitrate Monitoring
UV
41
User calibration
Nitrate Monitoring
Not as good as nitrate ISE • Cleaning more
tedious
• No air cleaning
• 28/41 within 20% of
lab photometer
• Online measurement
tended to
underestimate
• Better calibration
needed (more points)
42
Good
Ammonium ISE trending
43
Stress testing
Ammonium Monitoring
• Good trending during
stress testing
• 19/34 within 20% of
lab photometer
44
Bad to Good (with user calibration)
Nitrite UV
45
User calibrationOverestimate
Nitrite Monitoring
After user calibration • Most interested in
monitoring nitrite
• Toxicity
concerns
• 12/24 within 20% of
lab photometer
46
Why Is It So Difficult to Measure Nitrite?
Overlapping spectra • Lots of wavelengths
required (256)
• High resolution (0.74
nm)
• Compensation for COD
and turbidity important
• Application specific
47
wavelength [nm]
Intensity
Pilot Study/Sensor
Evaluation Summary
48
LA County Take-Aways
• Sensor accuracy satisfactory for the short
duration of the trial.
• Very pleased with the nitrate ISE
• Sensors provided real time observation of the
process – better understanding of dynamics.
• Nitrite toxicity not as critical to process
• Nitrate/ammonium maybe more critical
49
YSI Take-Aways
• The human is the most important factor
• Objective
• Puts in time when needed
• Stay close to the customer
• Training
• Configuration
• Intervention
• Data evaluation reveals successes and how
things that could be done better
50
Rob Smith
rsmith@ysi.com
Questions and comments very welcome
51

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Centrate Sensor Analysis in Wastewater

  • 1. Online Sensors for Sidestream Treatment of Centrate – A Sensor Evaluation and Lessons Learned
  • 2. Acknowledgements • Sanitation Districts of Los Angeles County • Robert Morton, Supervising Engineer • Wastewater Research Section • JWPCP Laboratory • YSI, a Xylem brand • Herb Fancher • Uli Franke 2
  • 3. Presenters • Rob Smith • YSI, a Xylem brand • Applications Engineer • Online monitoring • P.E., BCEE, Ph.D. • Nick Smal • Sanitation District of LA County • Project Engineer • P.E. 3
  • 4. Topics • The problem with centrate nitrogen • Evolution of sidestream treatment • Introducing the LA County Sanitation District JWPCP • Centrate treatment pilot plant • Online nitrogen monitoring results • Summary 4
  • 6. Fate of Nitrogen Removed from Wastewater For every 1 mil. gal. of water treated: 6 Primary Settler Primary Sludge (30 lbs. N) Waste Activated Sludge (140 lbs. N) 330 lbs. N
  • 7. Anaerobic Digestion Releases Captured Nitrogen Ammonia is recycled to main-stream in centrate 7 Primary Settler Sludge Thickener Anaerobic Digester Sludge DewateringCake N = 300 to 1,000 mg/L ~10% of influent load
  • 8. N x 1 Imported Sludge Increases the mass of nitrogen in centrate 8 Primary Settler Sludge Thickener Anaerobic Digester Sludge DewateringCake
  • 9. Imported Sludge Increases the mass of nitrogen in centrate 9 Primary Settler Sludge Thickener Anaerobic Digester Sludge DewateringCake N x 2
  • 10. Imported Sludge Increases the mass of nitrogen in centrate 10 Primary Settler Sludge Thickener Anaerobic Digester Sludge DewateringCake N x 3
  • 11. Solids Pre-Treatment Increases the mass & concentration of nitrogen in centrate 11 Primary Settler Sludge Thickener Anaerobic Digester Sludge DewateringCake N = 1,500 to 3,000 mg/L
  • 12. Centrate Handling Alternatives • Do Nothing • Export • Attenuate • Treat • Integrated treatment • Separate treatment 12
  • 13. Why Sidestream Treatment? • Anaerobic digestion/centrate dewatering • Medium to Very Large • Nutrient limits • Regional solids handling facilities • Sustainability Characteristics of utilities with most to gain: 13
  • 15. Integrated Treatment – In-Line RAS f 1 - f 15
  • 16. Integrated Treatment – Off-Line Nitrate to Headworks 16
  • 17. 1 mole Ammonia (NH3 / NH4 +) 1 mole Nitrite (NO2 -) 1 mole Nitrate (NO3 -) 1 mole Nitrite (NO2 -) 1/2 mole Nitrogen gas (N2) 75% O2 25% O2 40% Carbon 60% Carbon Nitrification / Denitrification Aerobic Anoxic 17
  • 18. Separate Treatment – SHARON Complete Mix Plug Flow Concentric MeOH 18 Centrate Centrate
  • 19. 1 mole Ammonia (NH3 / NH4 +) 1 mole Nitrite (NO2 -) 1 mole Nitrite (NO2 -) 1/2 mole Nitrogen gas (N2) 75% O2 60% Carbon Nitritation / Denitritation Aerobic Anoxic 19
  • 20. Separate Treatment - Deammonification • Anaerobic (no oxygen) • Autotrophic (no organic C) • Requires ammonium + nitrite • Very slow growing • Nitrite toxicity? Anammox reaction
  • 21. 37.5% O2 1/2 mole Ammonia (NH3 / NH4 +) 1/2 mole Nitrite (NO2 -) 1/2 mole Nitrogen gas (N2) Aerobic Anoxic Deammonification Anaerobic 21
  • 22. Major Deammonification Technologies 3 commercial technologies • SBR (DEMON, Clear Green) • Granular sludge (ANAMMOX) • MBBR (ANITA Mox)
  • 23. Sanitation District of Los Angeles County 23
  • 24.
  • 25. Joint Water Pollution Control Plant N PrimaryAnaerobic Digesters Secondary Solids Processing
  • 29. Centrate Water Quality – Grab samples Parameters Unit Pre-DAF 8/21/2013- 11/15/2013 Post-DAF 5/20/2013- 08/20/2013 Nitrogen TKN mg N/L 585 469 NH4-N+ mg N/L 573 463 Organic matter COD mg/L 345 181 sCOD mg/L 136 128 BOD mg/L 49 21 TSS mg/L 201 64 Alkalinity mg CaCO3/L 2290 1930
  • 30. Pilot System ANITA Mox / Veolia • Drum screen - 60 µm mesh panels • Feed tank (equalization) • Reactor • Volume ~ 950 gal • Media type: AnoxKaldnes K5 (800m2/m3) • Media Fill: 47% • Seed Ratio: 100%
  • 31. Pilot System Operation • Instrumentation and Control • DO/Aeration • Feed Flow • pH • Temperature Feed Pump Reactor Air Mass Flow Controller DO pH Flow Meter Plant Air Feed Tank
  • 32. Why Online Monitoring Over a 25% Reduce in weekly laboratory demand 32 Category Parameter Influent Effluent tCOD W W sCOD W W tBOD W W sBOD W W TSS D D VSS D D TKN W W NH4-N D D NO2-N W D NO3-N W D PO4-P W -- Alkalinity D D Biomass -- W pH D Online DO -- Online Temperature -- Online Others Organics Solids Nitrogen Category Parameter Influent Effluent tCOD W Online sCOD W Online tBOD W Online sBOD W Online TSS D D VSS D D TKN W Online NH4-N D Online NO2-N W Online NO3-N W Online PO4-P W -- Alkalinity D D Biomass -- W pH D Online DO -- Online Temperature -- Online Organics Solids Nitrogen Others 91 Samples 65 Samples
  • 33. Ammonium (NH4 +) & nitrate (NO3 -) Ion selective electrodes (ISE) • Potentiometric (like pH) • Requires calibration at commissioning (matrix adjustment) • More potential for drift 33
  • 34. Detector Lamp meas.channel ref.-channel Nitrite (NO2 -) & Nitrate (NO3 -) UV spectral sensor for nitrate & nitrite • Optical • 256 wavelengths scanned • Factory calibrated (Application specific) • Built-in ultrasonic cleaning • Much lower potential for drift • Quadruple sensor with COD/BOD
  • 36. How Nitrogen Measurements Can Be Used to Better Control the Process • Ammonia (NH3-N) • Check of feed rate loop • Above 200 mg / L– Reduce feed • Nitrate (NO3-N) • Check of DO loop • Above 35 mg / L – Reduce DO • Nitrite (NO2-N) • Toxicity / Check of DO loop • Above 8 mg / L – Depends on NH4 and NO3 concentrations36
  • 37. 1/2 mole Ammonia (NH3 / NH4 +) 1/2 mole Nitrite (NO2 -) 1/2 mole Nitrogen gas (N2) 37.5% O2 Aerobic Anoxic Deammonification Anaerobic 37 (AOB) Anammox NO3 - 11% to nitrate
  • 38. 1/2 mole Ammonia (NH3 / NH4 +) 1/2 mole Nitrite (NO2 -) 1/2 mole Nitrogen gas (N2) 37.5% O2 Aerobic Anoxic Deammonification Anaerobic 38 (AOB) Anammox NO3 - > 11% - NOB
  • 40. Nitrate Monitoring “Very impressed with nitrate ISE” • Easiest to use • Calibrate • Clean (air cleaning) • 32/33 within 20% of lab photometer 40
  • 42. Nitrate Monitoring Not as good as nitrate ISE • Cleaning more tedious • No air cleaning • 28/41 within 20% of lab photometer • Online measurement tended to underestimate • Better calibration needed (more points) 42
  • 44. Ammonium Monitoring • Good trending during stress testing • 19/34 within 20% of lab photometer 44
  • 45. Bad to Good (with user calibration) Nitrite UV 45 User calibrationOverestimate
  • 46. Nitrite Monitoring After user calibration • Most interested in monitoring nitrite • Toxicity concerns • 12/24 within 20% of lab photometer 46
  • 47. Why Is It So Difficult to Measure Nitrite? Overlapping spectra • Lots of wavelengths required (256) • High resolution (0.74 nm) • Compensation for COD and turbidity important • Application specific 47 wavelength [nm] Intensity
  • 49. LA County Take-Aways • Sensor accuracy satisfactory for the short duration of the trial. • Very pleased with the nitrate ISE • Sensors provided real time observation of the process – better understanding of dynamics. • Nitrite toxicity not as critical to process • Nitrate/ammonium maybe more critical 49
  • 50. YSI Take-Aways • The human is the most important factor • Objective • Puts in time when needed • Stay close to the customer • Training • Configuration • Intervention • Data evaluation reveals successes and how things that could be done better 50
  • 51. Rob Smith rsmith@ysi.com Questions and comments very welcome 51