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IESA Automation provides to customers (EPC, OEM, End Users) with advice services and
know-how in the electrical installations, automation and industrial simulators fields.
In particular its engineering department has built a solid a reputation in automated
processes and power distribution projects in various industrial sectors.
Christian Rickenbach and Chérif Hadji
set up a private limited company called
"IGE" (Ingénierie Electrique) in Vienne
IGE changed its name to IESA and
became a public limited company
First foreign subsidiary – IESA
Alger
Increased capital to €240K
Moved to Le Jazz Parc
ISO 9001 certification
IGE was growing and
moved into new premises
ISEA moved to the Espace
Saint-Germain. 500 m² of
office space
Opened a subsidiary in
Cyprus
Set up a Simulation
department
Launched the Plug n'Test
simulator
Increased capital o €750K
Opened the Swiss subsidiary
in Martigny
Accreditations :
Vendor Lists :
Quality system :
Automation
Department
• Preliminary design (feasibility studies, preparation of design guidelines for
control & supervision systems, definition of control system architecture ….)
• Documentary production (functional analysis, detailed analysis, training
supports …), detailed engineering (PLC, IHM, Supervision’s code)
• FAT & integration tests with simulator
• Site supervision
• Commissioning
• Assistance to commissioning,
• On-site acceptance test
• Production ramp-up
• On-site maintenance and remote maintenance
• Operator training
• Auditing and expertise (feasibility studies, site survey, technical
specifications, master plans / typical drawings …)
• Design and sizing (power balance, standards and official regulations
applicable, project zoning, instrument lists...)
• Design and diagrams (single-line diagram, general connection diagrams,
layouts, equipment drawings, cable lists, Input/output lists …)
• Supply and manufacturing of electrical cabinets and equipment (low to
medium voltage panels up to 36 kV, fixed and plug-in power panels up to
4000 A - type 4b, equipment sets – ATEX, Junction Box…)
• Installation compliance checks
• Workshop acceptance of electrical equipment
• Supervision of electrical works
• Commissioning assistance
• Assistance for start-up and on-site performance tests
Electricity and
Instrumentation
Department
• Real-time 3D test simulators (design aid, PLC validation, commissioning
optimization – 30% faster …)
• Real-time 3D training simulators (creation of training tools, operation aids,
maintenance aids, safety …)
• Databases (SQL Server, Oracle, MySql…), study and design, installation,
backup, maintenance
• Network architecture (setting up of communication, network security, design
and maintenance of computer stock…)
• Applications development (interactions with databases, communication with
PLCs, supervision systems and HMIs…)
Simulation
Department
Industrial Data
Processing
Department
Activities :
Automation Revamping of before
Cure Tire handling systems in
France (La Roche Sur Yon)
Services provided:
Site Survey
Modification of the 17 systems following
customer’s programming standards
(ControlLogix)
Simulation of the Tire handling systems
Tests phase by week-end with roll back
plan
Technical assistance, commissioning
and operator training
Equipment provided :
Replacement of 10 PLC5 PLCs by
10 ControlLogix PLCs
Hardwired Input/Output
Quantity : 2 100
Activities :
Provide an Electrical Management
System for two FPSOs (VLCC
conversion)
Services provided :
System design (PLC based)
Electrical cabinets design
Programming, FAT,
DVT (France, Norway, Singapore), SAT,
Commissioning
Engineering : 3,100 h
Programming and tests : 1,400 h
FAT : 200 h
SAT : to be performed in 2016/2017
Equipment provided :
4 system cabinets
4 marshalling cabinets
Integrated optical network
1 central PLC (CompactLogix)
4 communication PLCs
1 supervision workstation
2 local HMIs
700 hardwired I/Os
800 networked I/Os
12,000 points database
Activities :
3 Automation & Electrical Turnkey
projects for deducting systems
carried out for Michelin factories
(Shenyang, Chennai, Campo
Grande)
Services provided :
Electrical, pneumatic and automation
design
Drafting of procurement and erection
specifications
Electrical Equipements manufacturing
and FAT.
Technical assistance to customer,
commissioning and operator training/ 8
months
Electrical sites erection works sub-
contracting / 3 X 7 500 hours
Equipment provided :
52 PLC cabinets/ MDPB
(ROCKWELL COMPACTLOGIX,
POINT I/O, HMI PANELVIEW 700)
60 Frequency converters
(ROCKWELL POWERFLEX)
163 Pneumatic cubicles
Activities :
Provide MCC & VSD switchboards
with related control system for an
Enhanced Oil Recovery Skid – Shell
specifications
Services provided :
Automation design
Electrical equipment design
Programming, Manufacturing, FAT,
Commissioning, SAT, Operators training
Equipment provided :
PLC cabinet (ControlLogix)
FTView SE supervision workstation
MCC switchboard (1600A - 4b type -
double busbar - withdrawable modules)
Set of VSD cabinets (Powerflex 753 110
kW)
Junction boxes
UPS
500 hardwired I/Os
Activities :
Studies, realization of the programs
and commissioning for a storage
system dedicated to window and
French window frames (Les Essarts
- France)
Services provided:
Automation design
Simulation of the system
FAT
Technical assistance, commissioning
and operator training
Equipment provided :
1 PLC (CPU S7-300)
3 HMI (including 1 Mobile Panel)
ASI Network
Ethernet communication with Level 2
Volume : 350 Entrées/Sorties
Activities :
Provide an Electrical Control
System for a refinery
Services provided :
System design (DCS based)
Electrical cabinets design
Programming, FAT, SAT,
Commissioning
Warm restart of substations and
assistance for production start-up
Engineering: 2,500 h
Programming and testing: 5,000 h
FAT: 500 h - SAT: 1,000 h
Equipment provided :
2 system cabinets – 9 marshalling
cabinets
9 optical/copper network cabinets
2 synchronisation cabinets for turbines
1 redundant controller AS 400H
9 stand-alone controllers AS 400
1 GPS master clock
2 main supervision workstations
1 engineering workstation
9 distributed supervision panels
5,000 hardwired I/Os
30,000 networked I/Os
50,000 point database
2,500 communicating devices connected
Activities :
Automation & Electrical Turnkey
project for Paper pulp preparation
(Recycling) – Papermill located in
Kendal (UK)
Services provided:
Electrical design and automation
Drafting of procurement and erection
specifications
Electrical Equipements manufacturing
and FAT.
Technical assistance to customer,
commissioning and operators training
Electrical site erection works sub-
contract / 2,800 hours
Equipment provided :
HV/ 400V Transformer 2000 KVA
Main Distribution Panel Board +
MCC 4b form (Frequency converters
ABB ACS800 / Power bus bar
3200A)
Automatic power factor capacitors
banks
PLC cabinet (ROCKWELL
CONTROLOGIX) + 4 HMI
(PANELVIEW 15)
Redundant level 2 supervision work
station (SCADA) (ROCKWELL
FTVIEW STAND ALONE )
I/O system Nb :600
Activities :
Provide operator consoles for LNG
loading arms
Atex rating: Zone 2 II A T3
Services provided :
Automation design
Electrical equipment design
Manufacturing and FAT
Technical assistance
Commissioning and operator training
Equipment provided :
Stainless steel console containing :
• EExd electrical enclosure
• Intrinsic safety junction boxes
• EExe power incoming
• EExe control box, Atex radio
remote control
• PLC cabinet (S7 315F)
• Embedded control panel
• WinCC supervision system
• 340 hardwired I/Os
Services provided :
Driving simulation for PTA (Pot Tending Machine)
and FTA (Furnace Tending Machine)
Fully integrated in 40 feet container.
Real driving control integration.
Learning/Training station and Showcase
Equipment provided :
Operator Environment (Head Tracking, Real time
stereoscopic view, Rear HD projector, joystick,
HMI)
Computer cabinet (PLC,Data Management,
Supervision system)
Trainer Environment
Activities :
Studies, realization of the programs
and commissioning for an anode
handling system in Alluar Aluminium
Plant.
Services provided:
Automation design
Modification of the 5 systems following
customer’s programming standards
Client server implementation (IFIX -
PROFICY)
Simulation of the system
Technical assistance, commissioning
and operator training
Equipment provided :
4 servers, 2 client stations
Hardwired Input/Output
Quantity : 2 000
Activities :
Provide a PDCS with Power
Management System facilities on an
FPSO
Services provided :
System design (PLC based)
Electrical cabinets design
Programming, FAT, SAT,
Commissioning
Assistance during towing and Offshore
Engineering : 2,500 h
Programming and testing : 3,000 h
FAT : 500 h – SAT : 200 h
Equipment provided :
4 system cabinets, 3 marshalling
cabinets
1 optical network bay
3 redundant S7 417H PLCs
3 stand-alone S7 416 PLCs
4 supervision workstations
3 GPS master clocks
900 hardwired I/Os
3,500 networked I/Os
9,000 point database
Activities :
Revamping of a tire factory in
Aranda (Spain)
Test simulator for Level 2 Migration
Services provided :
Study and implementation of a
simulator
8 Systems / 18 Decision points
Routing and flow tests with 18 decision
points
Connection to 8 Rockwell PLCs
PLC5 – SLC500 – CLX
(~ 1500 Inputs/Outputs)
Equipment provided :
Plug’n Test®
3D VIA – Virtools
OPC Server RSLinx
Activities :
Automation & Electrical Turnkey
project including an Electrical
shelter for control and power system
for a Glassfactory (Saint Gobain
Glass)
Services provided:
Electrical design and automation
Drafting of procurement and erection
specifications
Electrical Equipements manufacturing
and FAT.
Technical assistance to customer,
commissioning and operators training
Electrical erection works sub-
contracting / 3,000 hours
Equipment provided :
Electrical SHELTER including
technical room and supervision room
Power Main Distribution Panel Board
+ MCC (Including 2 FC SCHNEIDER
132 kw and 630 kw)
UPS, Fire detection system,
climatization
1 PLC cabinet (ROCKWELL
COMPACTLOGIX, FLEX I/O)
2 supervision level 2 redundant
workstations (SCADA)(ROCKWELL
FTVIEW)
I/O system Nb : 600
Company name : IESA
Legal status : SA (Public Limited Company)
Capital : 750,000 €uros
Date of creation : 1993
Head office : 30 avenue Général LECLERC - 38200 VIENNE - FRANCE
Workforce : 53 people including 38 engineers and technicians
Subsidiaries : Algeria, Cyprus
International business : Interventions in over 40 countries
Turnover : 2010 : € 3.4 M
2011 : € 5.2 M
2012 : € 5.3 M
2013 : € 4.8 M
2014 : € 5 M
2015 : € 5.1 M
ABB
ALCAN
AREVA
BIWATER
CEGELEC
CINETIC
CNIM
DELTA NEU
DURR ECOCLEAN
ECL
ECM
2H ENERGY
FIVES SOLIOS
FMC TECHNOLOGIES
INVENSYS
KADANT LAMORT
LAB
MAGUIN
MICHELIN
PROCESS SYSTEMS
SAINT GOBAIN GLASS
SAIPEM
SNF FLOERGER
SONATRACH
SAUR
SIEMENS
TAIM WESER
TECHNIP
TOTAL
VEOLIA ENVIRONNEMENT
Iesa Group - Jazz Parc Miles - Espace St Germain - 38200 VIENNE - France
vbr@iesa-group.com
http://www.iesa-group.com

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IESA Automation Provides Electrical and Automation Services

  • 1.
  • 2. IESA Automation provides to customers (EPC, OEM, End Users) with advice services and know-how in the electrical installations, automation and industrial simulators fields. In particular its engineering department has built a solid a reputation in automated processes and power distribution projects in various industrial sectors. Christian Rickenbach and Chérif Hadji set up a private limited company called "IGE" (Ingénierie Electrique) in Vienne IGE changed its name to IESA and became a public limited company First foreign subsidiary – IESA Alger Increased capital to €240K Moved to Le Jazz Parc ISO 9001 certification IGE was growing and moved into new premises ISEA moved to the Espace Saint-Germain. 500 m² of office space Opened a subsidiary in Cyprus Set up a Simulation department Launched the Plug n'Test simulator Increased capital o €750K Opened the Swiss subsidiary in Martigny
  • 3. Accreditations : Vendor Lists : Quality system :
  • 4. Automation Department • Preliminary design (feasibility studies, preparation of design guidelines for control & supervision systems, definition of control system architecture ….) • Documentary production (functional analysis, detailed analysis, training supports …), detailed engineering (PLC, IHM, Supervision’s code) • FAT & integration tests with simulator • Site supervision • Commissioning • Assistance to commissioning, • On-site acceptance test • Production ramp-up • On-site maintenance and remote maintenance • Operator training
  • 5. • Auditing and expertise (feasibility studies, site survey, technical specifications, master plans / typical drawings …) • Design and sizing (power balance, standards and official regulations applicable, project zoning, instrument lists...) • Design and diagrams (single-line diagram, general connection diagrams, layouts, equipment drawings, cable lists, Input/output lists …) • Supply and manufacturing of electrical cabinets and equipment (low to medium voltage panels up to 36 kV, fixed and plug-in power panels up to 4000 A - type 4b, equipment sets – ATEX, Junction Box…) • Installation compliance checks • Workshop acceptance of electrical equipment • Supervision of electrical works • Commissioning assistance • Assistance for start-up and on-site performance tests Electricity and Instrumentation Department
  • 6. • Real-time 3D test simulators (design aid, PLC validation, commissioning optimization – 30% faster …) • Real-time 3D training simulators (creation of training tools, operation aids, maintenance aids, safety …) • Databases (SQL Server, Oracle, MySql…), study and design, installation, backup, maintenance • Network architecture (setting up of communication, network security, design and maintenance of computer stock…) • Applications development (interactions with databases, communication with PLCs, supervision systems and HMIs…) Simulation Department Industrial Data Processing Department
  • 7.
  • 8. Activities : Automation Revamping of before Cure Tire handling systems in France (La Roche Sur Yon) Services provided: Site Survey Modification of the 17 systems following customer’s programming standards (ControlLogix) Simulation of the Tire handling systems Tests phase by week-end with roll back plan Technical assistance, commissioning and operator training Equipment provided : Replacement of 10 PLC5 PLCs by 10 ControlLogix PLCs Hardwired Input/Output Quantity : 2 100
  • 9. Activities : Provide an Electrical Management System for two FPSOs (VLCC conversion) Services provided : System design (PLC based) Electrical cabinets design Programming, FAT, DVT (France, Norway, Singapore), SAT, Commissioning Engineering : 3,100 h Programming and tests : 1,400 h FAT : 200 h SAT : to be performed in 2016/2017 Equipment provided : 4 system cabinets 4 marshalling cabinets Integrated optical network 1 central PLC (CompactLogix) 4 communication PLCs 1 supervision workstation 2 local HMIs 700 hardwired I/Os 800 networked I/Os 12,000 points database
  • 10. Activities : 3 Automation & Electrical Turnkey projects for deducting systems carried out for Michelin factories (Shenyang, Chennai, Campo Grande) Services provided : Electrical, pneumatic and automation design Drafting of procurement and erection specifications Electrical Equipements manufacturing and FAT. Technical assistance to customer, commissioning and operator training/ 8 months Electrical sites erection works sub- contracting / 3 X 7 500 hours Equipment provided : 52 PLC cabinets/ MDPB (ROCKWELL COMPACTLOGIX, POINT I/O, HMI PANELVIEW 700) 60 Frequency converters (ROCKWELL POWERFLEX) 163 Pneumatic cubicles
  • 11. Activities : Provide MCC & VSD switchboards with related control system for an Enhanced Oil Recovery Skid – Shell specifications Services provided : Automation design Electrical equipment design Programming, Manufacturing, FAT, Commissioning, SAT, Operators training Equipment provided : PLC cabinet (ControlLogix) FTView SE supervision workstation MCC switchboard (1600A - 4b type - double busbar - withdrawable modules) Set of VSD cabinets (Powerflex 753 110 kW) Junction boxes UPS 500 hardwired I/Os
  • 12. Activities : Studies, realization of the programs and commissioning for a storage system dedicated to window and French window frames (Les Essarts - France) Services provided: Automation design Simulation of the system FAT Technical assistance, commissioning and operator training Equipment provided : 1 PLC (CPU S7-300) 3 HMI (including 1 Mobile Panel) ASI Network Ethernet communication with Level 2 Volume : 350 Entrées/Sorties
  • 13. Activities : Provide an Electrical Control System for a refinery Services provided : System design (DCS based) Electrical cabinets design Programming, FAT, SAT, Commissioning Warm restart of substations and assistance for production start-up Engineering: 2,500 h Programming and testing: 5,000 h FAT: 500 h - SAT: 1,000 h Equipment provided : 2 system cabinets – 9 marshalling cabinets 9 optical/copper network cabinets 2 synchronisation cabinets for turbines 1 redundant controller AS 400H 9 stand-alone controllers AS 400 1 GPS master clock 2 main supervision workstations 1 engineering workstation 9 distributed supervision panels 5,000 hardwired I/Os 30,000 networked I/Os 50,000 point database 2,500 communicating devices connected
  • 14. Activities : Automation & Electrical Turnkey project for Paper pulp preparation (Recycling) – Papermill located in Kendal (UK) Services provided: Electrical design and automation Drafting of procurement and erection specifications Electrical Equipements manufacturing and FAT. Technical assistance to customer, commissioning and operators training Electrical site erection works sub- contract / 2,800 hours Equipment provided : HV/ 400V Transformer 2000 KVA Main Distribution Panel Board + MCC 4b form (Frequency converters ABB ACS800 / Power bus bar 3200A) Automatic power factor capacitors banks PLC cabinet (ROCKWELL CONTROLOGIX) + 4 HMI (PANELVIEW 15) Redundant level 2 supervision work station (SCADA) (ROCKWELL FTVIEW STAND ALONE ) I/O system Nb :600
  • 15. Activities : Provide operator consoles for LNG loading arms Atex rating: Zone 2 II A T3 Services provided : Automation design Electrical equipment design Manufacturing and FAT Technical assistance Commissioning and operator training Equipment provided : Stainless steel console containing : • EExd electrical enclosure • Intrinsic safety junction boxes • EExe power incoming • EExe control box, Atex radio remote control • PLC cabinet (S7 315F) • Embedded control panel • WinCC supervision system • 340 hardwired I/Os
  • 16. Services provided : Driving simulation for PTA (Pot Tending Machine) and FTA (Furnace Tending Machine) Fully integrated in 40 feet container. Real driving control integration. Learning/Training station and Showcase Equipment provided : Operator Environment (Head Tracking, Real time stereoscopic view, Rear HD projector, joystick, HMI) Computer cabinet (PLC,Data Management, Supervision system) Trainer Environment
  • 17. Activities : Studies, realization of the programs and commissioning for an anode handling system in Alluar Aluminium Plant. Services provided: Automation design Modification of the 5 systems following customer’s programming standards Client server implementation (IFIX - PROFICY) Simulation of the system Technical assistance, commissioning and operator training Equipment provided : 4 servers, 2 client stations Hardwired Input/Output Quantity : 2 000
  • 18. Activities : Provide a PDCS with Power Management System facilities on an FPSO Services provided : System design (PLC based) Electrical cabinets design Programming, FAT, SAT, Commissioning Assistance during towing and Offshore Engineering : 2,500 h Programming and testing : 3,000 h FAT : 500 h – SAT : 200 h Equipment provided : 4 system cabinets, 3 marshalling cabinets 1 optical network bay 3 redundant S7 417H PLCs 3 stand-alone S7 416 PLCs 4 supervision workstations 3 GPS master clocks 900 hardwired I/Os 3,500 networked I/Os 9,000 point database
  • 19. Activities : Revamping of a tire factory in Aranda (Spain) Test simulator for Level 2 Migration Services provided : Study and implementation of a simulator 8 Systems / 18 Decision points Routing and flow tests with 18 decision points Connection to 8 Rockwell PLCs PLC5 – SLC500 – CLX (~ 1500 Inputs/Outputs) Equipment provided : Plug’n Test® 3D VIA – Virtools OPC Server RSLinx
  • 20. Activities : Automation & Electrical Turnkey project including an Electrical shelter for control and power system for a Glassfactory (Saint Gobain Glass) Services provided: Electrical design and automation Drafting of procurement and erection specifications Electrical Equipements manufacturing and FAT. Technical assistance to customer, commissioning and operators training Electrical erection works sub- contracting / 3,000 hours Equipment provided : Electrical SHELTER including technical room and supervision room Power Main Distribution Panel Board + MCC (Including 2 FC SCHNEIDER 132 kw and 630 kw) UPS, Fire detection system, climatization 1 PLC cabinet (ROCKWELL COMPACTLOGIX, FLEX I/O) 2 supervision level 2 redundant workstations (SCADA)(ROCKWELL FTVIEW) I/O system Nb : 600
  • 21. Company name : IESA Legal status : SA (Public Limited Company) Capital : 750,000 €uros Date of creation : 1993 Head office : 30 avenue Général LECLERC - 38200 VIENNE - FRANCE Workforce : 53 people including 38 engineers and technicians Subsidiaries : Algeria, Cyprus International business : Interventions in over 40 countries Turnover : 2010 : € 3.4 M 2011 : € 5.2 M 2012 : € 5.3 M 2013 : € 4.8 M 2014 : € 5 M 2015 : € 5.1 M
  • 22. ABB ALCAN AREVA BIWATER CEGELEC CINETIC CNIM DELTA NEU DURR ECOCLEAN ECL ECM 2H ENERGY FIVES SOLIOS FMC TECHNOLOGIES INVENSYS KADANT LAMORT LAB MAGUIN MICHELIN PROCESS SYSTEMS SAINT GOBAIN GLASS SAIPEM SNF FLOERGER SONATRACH SAUR SIEMENS TAIM WESER TECHNIP TOTAL VEOLIA ENVIRONNEMENT
  • 23. Iesa Group - Jazz Parc Miles - Espace St Germain - 38200 VIENNE - France vbr@iesa-group.com http://www.iesa-group.com