CUT ORDER PLAN SPREADING & CUTTING OF APPAREL PRODUCTS

2. Objective
 To identify the marker mode & spreading
mode.
 To make Cut order plan for Ladies LS popover
tunic.
 To calculate the labor cost required during the
process.
 To calculate the total fabric consumption & cost
of the fabric.
 To calculate the total cost for Spreading &
cutting.

3. Order Specification
Specification Details
Buyer GAP INTL SOURCING IN
Garment details LS POPOVER TUNIC
Fabric Yarn Dye Checks(100%
Cotton)
Color Navy Check & Happy
Coral Plaid
Fabric type Symmetric & Irreversible

4. Production Order

5. Marker Mode & Spreading
Mode
Color Fabric
Descriptio
n
Garment
Descriptio
n
Spreading
Mode
Marker
Mode
Navy
Check
Symmetric
&
Irreversible
Symmetric N/O/W
F/O/W
N/E/W
Happy
Coral Plaid
Symmetric
&
Irreversible
Symmetric N/O/W
F/O/W
N/E/W

6. Cut order plan
- Navy Check- Quantity
- Navy Check- Marker Planning
Size XS S M L XL Total
Quantity 1096 1824 2556 3296 2298 11070
S.No Marker
Spread 1 Spread 2
No. of
Plies
No. of
Sprea
d
No.
of
Plies
No. of
Spread
I XS S M XL 80 13 56 1
II S M M XL 80 9 - -
III L L L XL 80 5 62 1

7. Cut order plan
- Happy Coral Plaid- Quantity
- Happy Coral Plaid- Marker Planning
Size XS S M L XL Total
Quantity 379 578 799 1042 742 3540
S.No Marker
Spread 1 Spread 2
No. of
Plies
No. of
Sprea
d
No.
of
Plies
No. of
Spread
I XS S M XL 80 4 59 1
II S M M XL 80 2 39 1
III L L L XL 80 1 - -

8. Cut order plan
- Remnant Marker- Navy Check
- Stepped Spread- Navy Check
8
20 20
Marker No. of
Plies
No. of
Spread
S M XL - 20 1
S M XL

9. Cut order plan
- Remnant Marker- Happy Coral Plaid
- Stepped Spread - Happy Coral Plaid
22
42 42
54
M XL XL
L
Marker No. of
Plies
No. of
Spread
M XL XL L 54 1

10. Data Assumed
 Maximum plies in lay - 80 plies
 End allowances - 4cm/ ply
 Maximum lay length - 10.3mtrs
 Fabric saving - 4 way marker - 5%
 Cost of fabric - Navy : Rs.100
Coral : Rs.120
Sizes XS S M L XL
Fabric Consumption in
Mtrs
2 2.2 2.4 2.5 2.6

11. Data Assumed
 Marker preparation - 0.90 hours/ply
 Spreading time per ply - 0.85 min
 Cutting time per garment - 15 min
marker
 Labor cost - Rs.30/hour
 Cutting machine - Straight knife cutter

12. Marker length
- Marker Length with fabric saving- Navy
Check
* Fabric Saving- 4 Way Marker= 5 %
Marker I - 9.2 (95/100) = 8.74 Mtrs
Marker II - 9.6 (95/100) = 9.12 Mtrs
Marker III - 10.1 (95/100) = 9.6 Mtrs
Marker IV - 10 (95/100) = 9.5 Mtrs
- Remnant Marker
Marker V- 6.8 (95/100) = 6.46 Mtrs

13. Marker length
- Marker length with fabric saving- Happy
Coral Plaid
* Fabric Saving- 4 Way Marker= 5 %
Marker I - 9.2 (95/100) = 8.74 Mtrs
Marker II - 9.6 (95/100) = 9.12 Mtrs
Marker III - 10.1 (95/100) = 9.6 Mtrs
Marker IV - 10 (95/100) = 9.5 Mtrs
- Remnant Marker
Marker VI - 10.1 (95/100)= 9.6 Mtrs

14. Ply Length
- Ply length for Navy Check with end loss
* End of Ply Loss- 0.04 Mtrs
Ply Length I - 8.74 + 0.04 = 8.78 Mtrs
Ply Length II - 9.12 + 0.04 = 9.16 Mtrs
Ply Length III - 9.60 + 0.04 = 9.64 Mtrs
Ply Length IV - 9.50 + 0.04 = 9.54 Mtrs
- Remnant Marker
Ply Length V - 6.46 + 0.04 = 6.50 Mtrs

15. Ply Length
- Ply length for Happy Coral Plaid with end loss
* End of Ply Loss- 0.04 Mtrs
Ply Length I - 8.74 + 0.04 = 8.78 Mtrs
Ply Length II- 9.12 + 0.04 = 9.16 Mtrs
Ply Length III - 9.60 + 0.04 = 9.64 Mtrs
Ply Length IV - 9.50 + 0.04 = 9.54 Mtrs
- Remnant Marker
Ply Length VI- 9.60 + 0.04 = 9.64 Mtrs

16. Lay Length
- Lay length- Navy Checks
Marker I-(8.78 x 80 x 13) + (8.78 x 56 x 1) = 9622.88 Mtrs
Marker II-(9.16 x 80 x 9) = 6595.2 Mtrs
Marker III-(9.64 x 80 x 5) + (9.64 x 62 x 1) = 4453.7 Mtrs
Marker IV-(9.54 x 80 x 5) + (9.54 x 78 x 1) = 4560.12 Mtrs
- Remnant Marker
Marker V-(2.24 x 8) + (2.44 x 20) + (2.64 x 20) = 118.09 Mtrs

17. Lay Length
- Happy Coral Plaid
Marker I-(8.78 x 80 x 4) + (8.78 x 59 x 1) = 3327.62 Mtrs
Marker II-(9.16 x 80 x 2) + (9.16 x 39 x 1) = 1504.6 Mtrs
Marker III-(9.64 x 80 x 1) = 771.2 Mtrs
Marker IV-(9.54 x 80 x 2) + (9.54 x 27 x 1) = 1783.98 Mtrs
- Remnant Marker
Marker VI -(2.44 x 22) + (2.64 x 42) + (2.64 x 42) + (2.54 x 54)
= 412.6 Mtrs

18. Total Fabric Consumption
- Navy checks
Total Fabric Consumption for Navy = Marker I +
Marker II + Marker III + Marker IV + Marker V
9622.88 + 6595.2 + 4453.7 + 4560.12 + 118.09
= 25,349.99 Mtrs

19. Total Fabric Consumption
- Happy Coral Plaid
Total Fabric Consumption for Coral = Marker I +
Marker II + Marker III + Marker IV + Marker VI
3327. 62 + 1504.6 + 771.1 + 1783.98 + 412.6
= 7800 Mtrs

20. Fabric Cost
- Navy Check
*Navy check- Rs. 100/mtr
Fabric Cost =Fabric Consumption x Fabric cost/ mtr
= 25349.99 x 100
= Rs. 25,34,999
- Happy Coral Plaid
*Happy Coral Plaid = Rs. 120/mtr
Fabric Cost=Fabric Consumption x Fabric cost/mtr
= 7800 x 120
= Rs. 9,36,000

21. Total Fabric Cost
Total Fabric Cost=Navy Fabric + Coral fabric
= 25,34,999 + 9,36,000
= Rs. 34,70,999

22. Time Consumption
- Marker Presentation Time
*Max. Marker preparation time – 0.90 Hrs/lay
Time = Marker preparation time x No. of marker
= 6 x 0.9
= 5.4 Hrs

23. Time Consumption
- Spreading Time
*Spreading time per ply = 0.85 mins
Time = Total no. of plies x Spreading time
Navy Plies = 2776 Plies
Coral Plies = 899 Plies
Spreading Time = 3675 x 0.85 = 3132. 7 mins
= 52.06 Hrs

24. Time Consumption
- Cutting Time
*Cutting time per marker lay = 15 mins
No. of Navy lays = 36 lays
No. of Coral lays = 13 Lays
Cutting time = Marker way x cutting time x No. of lays
= 4 x 15 x 49
= 2940 mins
= 49 Hrs
Total time = Marker preparation time + Spreading time + Cutting
Time
= 5.4 + 52.06 + 49
= 106.46 Hrs

25. Labor Cost
Labor Cost = Total time x Labor cost
*Labor cost : Rs.30/hour
Labor Cost = 106.46 x 30
= Rs. 3193.8
- Total Cost
Total Cost = Fabric Cost + Labor cost
= Rs. 34,70,999 + Rs. 3193.8
= Rs. 34,74,192.8

26. Conclusion
 Based on the production order quantity the Cut
Order Plan was made. Assuming necessary details
we calculated fabric consumption, fabric cost and
total cost.

27. Thank You