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Feasibility of a Mushroom Farm
in the Bunkers in El Buey
Sarah Muse, Serena Soltero, Matthew Suarez
Introduction
The economy in Vieques and Puerto Rico in general is in a
crisis. One of the biggest problems is high levels of
unemployment. The goal of our project is to bring a source
of employment to the residents of the Vieques.
Background
History
Economy
Mushroom Farming
A Brief History and its Impact
 Navy arrived in the early 1940's
 Acquired two thirds of the land
 Economy shifts away from agriculture
 Still plenty of jobs in hotels, restaurants, bars, and construction.
 Focus of WWII moves out of the Caribbean
 Navy leaves with it
 No longer construction or entertainment jobs
 Land has remained restricted
 Navy used it for target practice
 They left in 2003 but gave the land to Fish and Wildlife who made it a nature
reserve
 Because of this the island cannot return to agriculture for its economy
http://www.puertorico-
herald.org/images/49-
VqsmapNEW-es.jpg
http://www.puertorico-
herald.org/images/49-
VqsmapNEW-es.jpg
Economy
 Sugar industry
 Minimal agriculture today
 Local businesses
 Employment
 Median household income in 2013
 Vieques: $17,000
 Puerto Rico: $27,000
https://encrypted-
tbn1.gstatic.com/images?q=tbn:ANd9GcRaoXOOLggEm5
DwVNxCspgWytW8t9Tq7B6AZAsC_jjtsmmhDsSx
Household Income in Vieques Comunidad, Puerto Rico
http://www.citymelt.com/city/Puerto-Rico/Vieques+Comunidad-PR/Housing.html
Mushroom Growing and Community
Farming
 Community Farming
 Increase collaboration leads to
higher sense of community
 Good source of income
 Mushrooms
 Easy to cultivate
 High yield each cycle
Producer
Agriculture and
forestry
cooperatives
Auction Market
Retailer
Domestic
comsumers
Traders and Mushrooms
Growers Club
Wholesaler
Exporter
Export market
Methods
Three major areas of research
Engineering – Electricity, Water, and Infrastructure
Economic Feasibility - Cost, Profit, and Employment
Community Interest - Would people support the farm?
Why we chose solar energy:
• There is an abundance of sunlight
• Case studies of solar energy on Vieques
• Aesthetically pleasing (more so than wind)
• PR, people like solar energy
Solar Panels
http://butlerrural.coopwebbuilder.com/sites/b
utlerrural.coopwebbuilder.com/files/page-
images/solar_panels_edited.png
Engineering - Water Collection
• How much water could be collected in a year
• How much water is needed to grow the mushrooms
• Rainfall per month
• Calculated how much water storage would be required
Cistern Water
Solar Panels
Plexiglass
Bunker Walls
Side View of Bunker
Economic Feasibility
Cost
 Online queries to find prices of the
required materials such as tools,
growing medium, etc.
 Researched average cost of
projects and fit them to our
project (i.e. solar panels)
 Average price for a house
 How much more do we need
 Scaling up price as necessary
Revenue
 Research how many pounds of
mushrooms per square foot
 Create floor plan to determine
amount of trays we can have
 Total sqft of growing area
 Research selling price of
mushrooms
 Multiply unit price by area to
determine revenue
Community Support
 Surveys
 Content
 General opinion of farm
 Employment interest
 Locally grown agriculture
interest
 Interviews with government
and Para la Naturaleza
 Purpose
1. Know support from
government
2. Understand the ideas from
Para la Naturaleza
Results
Engineering
Economic
Social
Water Collection and Energy
Water Collection
Rainwater potentially collected on a 100.5’x49.5’
bunker roof
Solar Panels and Electricity
 102,401.49 kWh of solar energy can
be collected per year
0
5000
10000
15000
20000
25000
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Water Collected Each Year
Water Collected (gallon)
http://jeffrey.darofamily.com/wp-
content/uploads/2014/06/iStock_000016988110WEB.jpg
Calculations
Water (mushroom kit)
12’ wide x 10’ long x 8’ deep
5 cups to set up casing / compost
1 cup spraying for applying casing
Daily (10-12 or 17-21 days):
 Moderate spray mist or sprinkling of water on
casing once a day
 Keep surface moist at all times without
overwatering
 80% moisture in peat layer
 ½ cup water to replenish water after picking
Scaling up to bunker
Walked through mushroom growing process
and scaled numbers up to fit the square
footage of the bunker
Estimate for the water needed: ~104,000
gallons per year
Mushroom Infrastructure and Layout
Beds: 4' x 4'4 "x 1'
Beds per Layer: 120
Layers: 3
Total Number of beds: 360
Total growing area: 5,760 sq feet
https://2ecffd01e1ab3e9383f0-
07db7b9624bbdf022e3b5395236d5cf8
.ssl.cf4.rackcdn.com/Product-
800x800/93377668-430d-4f16-b687-
ffda6bf51b5b.jpg
Challenge: Transportation and
disposal of materials like
compost and peat moss
• 142 cubic yards per cycle
Economic Feasibility (cost)
Investment Costs:
1. Cleaning Bunkers: 276.00
2. Painting Interior: 1120.00
3. Install Solar Panels: 297,000.00
4. Install Electrical System: 9,700.00
5. Water Collection System: 19,165.00
6. Mushroom Infrastructure: 34,800.00
7. Ventilation System: 1,800.00
8. Install Climate System: 2921.00
Operation Costs:
1. Fixed Costs:
1. Tools: 642.00
2. Wages: 234,000.00
2. Variable Costs
1. Growing medium: 44,031.00
2. Spores: 28,108.00
3. Fungicide/Insecticide: 371.00
Total investment: $366,782
Total operational: $307,154
Economic Feasibility (revenue)
Example Calculation: 5760 𝑓𝑡2
∗
48 𝑙𝑏
1 𝑓𝑡2 ∗
$6.00
1 𝑙𝑏
= $1,658,880
*A pilot study is needed to gain an accurate number for how many mushrooms can be grown, and a market study is needed for
accurate profit
Surface Area of
Mushroom
Growing
Amount of Mushrooms
Produced Each Year
Unit Price of Mushroom
Revenue Generated Each
Year
Pessimistically 5760 ft2 25 lb per ft2 $3.00 per lb $483,840
Average
5760 ft2
36.5 lb per ft2 $4.50 per lb $946,080
Optimistically 5760 ft2 48 lb per ft2 $6.00 per lb $1,658,880
Jobs Created
 Our assumption:
 10 workers
 5 full time (40 hrs/week)
 5 part time (20 hours/week)
 $15.00/hour wages
 Total Cost: $234,000.00
 Yearly income (before tax)
 Full time: $31,200.00
 Part time: $15,600.00
 Avg on Vieques: 17,355.00
*A pilot study would help determine how many people the farm needs
to operate
http://www.monaghan-mushrooms.com/work-with-us/
Community Support
 Strong desire to participate in farm
 High desire for locally grown agriculture
 Need a more diverse demographic
17%
9%
74%
EMPLOYMENT STATUS
Unemployed Part-time Full time
n=23
0
1
2
3
4
5
6
7
8
9
Construction
of bunker to
farm
Maintenance
and clean up
Growing/
monitoring
mushroom
growth
Picking
mushrooms
Packaging
mushroom
Transporting
mushrooms
Coordinating
with local
businesses
Jobs people would feel comfortable performing on farm
0%
10%
20%
30%
40%
50%
60%
Strongly
Disagree
Disagree Neutral Agree Strongly Agree
Would use mushrooms if they were grown locally
n=23
n=34
Suggestions
Pilot Study
Market Study
Different Crops
Pilot Study
 Study may be potentially expensive
 Many unknowns
 Electricity consumed
 Water needed
 Pounds of sellable mushrooms produced per cycle
 How many employees are required
Pilot Study (cont.)
Basic Floor Plan for Pilot
study
Market Study
 Interviews with restaurants and chefs
 Establish collaboration between farm and business
 Export to nearby islands
Available produce at Supermercado Morales in Vieques
Different Crops
 Pro:
 Strong support from
community
 High demand from markets
 Slightly more feasible for
engineering
 Con:
 More expensive
 Requires more training?
“Esto programeas deberia implantar mas producto
como mas plantas ajies, recao, pimiento verde,
lechuga y otros.”
–Anonymous survey response
https://2ecffd01e1ab3e9383f0-
07db7b9624bbdf022e3b5395236d5cf8.ssl.cf4.rackcdn.com/Product-
800x800/93377668-430d-4f16-b687-ffda6bf51b5b.jpg
Conclusion
 Project is potentially feasible with our assumptions
 Challenges:
 Water usage
 Transportation/disposal of materials
 Recommendations:
 Pilot Study
 Market Study
 Alternative crops
Acknowledgements
 PLN Educational Project Advisor: Elizabeth Padilla
 Auxiliary Superintendent: Julian Garcia
 Secretary of Municipality of Vieques: Fabian Martinez
 Superintendent of the East Region: Carlos Morales
 IQP Advisors
 Fred Hart
 Karla Mendoza-Abarca

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Mushroom Cultivation Training Program

  • 1. Feasibility of a Mushroom Farm in the Bunkers in El Buey Sarah Muse, Serena Soltero, Matthew Suarez
  • 2. Introduction The economy in Vieques and Puerto Rico in general is in a crisis. One of the biggest problems is high levels of unemployment. The goal of our project is to bring a source of employment to the residents of the Vieques.
  • 4. A Brief History and its Impact  Navy arrived in the early 1940's  Acquired two thirds of the land  Economy shifts away from agriculture  Still plenty of jobs in hotels, restaurants, bars, and construction.  Focus of WWII moves out of the Caribbean  Navy leaves with it  No longer construction or entertainment jobs  Land has remained restricted  Navy used it for target practice  They left in 2003 but gave the land to Fish and Wildlife who made it a nature reserve  Because of this the island cannot return to agriculture for its economy http://www.puertorico- herald.org/images/49- VqsmapNEW-es.jpg
  • 6. Economy  Sugar industry  Minimal agriculture today  Local businesses  Employment  Median household income in 2013  Vieques: $17,000  Puerto Rico: $27,000 https://encrypted- tbn1.gstatic.com/images?q=tbn:ANd9GcRaoXOOLggEm5 DwVNxCspgWytW8t9Tq7B6AZAsC_jjtsmmhDsSx
  • 7. Household Income in Vieques Comunidad, Puerto Rico http://www.citymelt.com/city/Puerto-Rico/Vieques+Comunidad-PR/Housing.html
  • 8. Mushroom Growing and Community Farming  Community Farming  Increase collaboration leads to higher sense of community  Good source of income  Mushrooms  Easy to cultivate  High yield each cycle Producer Agriculture and forestry cooperatives Auction Market Retailer Domestic comsumers Traders and Mushrooms Growers Club Wholesaler Exporter Export market
  • 9. Methods Three major areas of research Engineering – Electricity, Water, and Infrastructure Economic Feasibility - Cost, Profit, and Employment Community Interest - Would people support the farm?
  • 10. Why we chose solar energy: • There is an abundance of sunlight • Case studies of solar energy on Vieques • Aesthetically pleasing (more so than wind) • PR, people like solar energy Solar Panels http://butlerrural.coopwebbuilder.com/sites/b utlerrural.coopwebbuilder.com/files/page- images/solar_panels_edited.png
  • 11. Engineering - Water Collection • How much water could be collected in a year • How much water is needed to grow the mushrooms • Rainfall per month • Calculated how much water storage would be required Cistern Water Solar Panels Plexiglass Bunker Walls Side View of Bunker
  • 12. Economic Feasibility Cost  Online queries to find prices of the required materials such as tools, growing medium, etc.  Researched average cost of projects and fit them to our project (i.e. solar panels)  Average price for a house  How much more do we need  Scaling up price as necessary Revenue  Research how many pounds of mushrooms per square foot  Create floor plan to determine amount of trays we can have  Total sqft of growing area  Research selling price of mushrooms  Multiply unit price by area to determine revenue
  • 13. Community Support  Surveys  Content  General opinion of farm  Employment interest  Locally grown agriculture interest  Interviews with government and Para la Naturaleza  Purpose 1. Know support from government 2. Understand the ideas from Para la Naturaleza
  • 15. Water Collection and Energy Water Collection Rainwater potentially collected on a 100.5’x49.5’ bunker roof Solar Panels and Electricity  102,401.49 kWh of solar energy can be collected per year 0 5000 10000 15000 20000 25000 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Water Collected Each Year Water Collected (gallon) http://jeffrey.darofamily.com/wp- content/uploads/2014/06/iStock_000016988110WEB.jpg
  • 16. Calculations Water (mushroom kit) 12’ wide x 10’ long x 8’ deep 5 cups to set up casing / compost 1 cup spraying for applying casing Daily (10-12 or 17-21 days):  Moderate spray mist or sprinkling of water on casing once a day  Keep surface moist at all times without overwatering  80% moisture in peat layer  ½ cup water to replenish water after picking Scaling up to bunker Walked through mushroom growing process and scaled numbers up to fit the square footage of the bunker Estimate for the water needed: ~104,000 gallons per year
  • 17. Mushroom Infrastructure and Layout Beds: 4' x 4'4 "x 1' Beds per Layer: 120 Layers: 3 Total Number of beds: 360 Total growing area: 5,760 sq feet https://2ecffd01e1ab3e9383f0- 07db7b9624bbdf022e3b5395236d5cf8 .ssl.cf4.rackcdn.com/Product- 800x800/93377668-430d-4f16-b687- ffda6bf51b5b.jpg Challenge: Transportation and disposal of materials like compost and peat moss • 142 cubic yards per cycle
  • 18. Economic Feasibility (cost) Investment Costs: 1. Cleaning Bunkers: 276.00 2. Painting Interior: 1120.00 3. Install Solar Panels: 297,000.00 4. Install Electrical System: 9,700.00 5. Water Collection System: 19,165.00 6. Mushroom Infrastructure: 34,800.00 7. Ventilation System: 1,800.00 8. Install Climate System: 2921.00 Operation Costs: 1. Fixed Costs: 1. Tools: 642.00 2. Wages: 234,000.00 2. Variable Costs 1. Growing medium: 44,031.00 2. Spores: 28,108.00 3. Fungicide/Insecticide: 371.00 Total investment: $366,782 Total operational: $307,154
  • 19. Economic Feasibility (revenue) Example Calculation: 5760 𝑓𝑡2 ∗ 48 𝑙𝑏 1 𝑓𝑡2 ∗ $6.00 1 𝑙𝑏 = $1,658,880 *A pilot study is needed to gain an accurate number for how many mushrooms can be grown, and a market study is needed for accurate profit Surface Area of Mushroom Growing Amount of Mushrooms Produced Each Year Unit Price of Mushroom Revenue Generated Each Year Pessimistically 5760 ft2 25 lb per ft2 $3.00 per lb $483,840 Average 5760 ft2 36.5 lb per ft2 $4.50 per lb $946,080 Optimistically 5760 ft2 48 lb per ft2 $6.00 per lb $1,658,880
  • 20. Jobs Created  Our assumption:  10 workers  5 full time (40 hrs/week)  5 part time (20 hours/week)  $15.00/hour wages  Total Cost: $234,000.00  Yearly income (before tax)  Full time: $31,200.00  Part time: $15,600.00  Avg on Vieques: 17,355.00 *A pilot study would help determine how many people the farm needs to operate http://www.monaghan-mushrooms.com/work-with-us/
  • 21. Community Support  Strong desire to participate in farm  High desire for locally grown agriculture  Need a more diverse demographic 17% 9% 74% EMPLOYMENT STATUS Unemployed Part-time Full time n=23 0 1 2 3 4 5 6 7 8 9 Construction of bunker to farm Maintenance and clean up Growing/ monitoring mushroom growth Picking mushrooms Packaging mushroom Transporting mushrooms Coordinating with local businesses Jobs people would feel comfortable performing on farm 0% 10% 20% 30% 40% 50% 60% Strongly Disagree Disagree Neutral Agree Strongly Agree Would use mushrooms if they were grown locally n=23 n=34
  • 23. Pilot Study  Study may be potentially expensive  Many unknowns  Electricity consumed  Water needed  Pounds of sellable mushrooms produced per cycle  How many employees are required
  • 24. Pilot Study (cont.) Basic Floor Plan for Pilot study
  • 25. Market Study  Interviews with restaurants and chefs  Establish collaboration between farm and business  Export to nearby islands Available produce at Supermercado Morales in Vieques
  • 26. Different Crops  Pro:  Strong support from community  High demand from markets  Slightly more feasible for engineering  Con:  More expensive  Requires more training? “Esto programeas deberia implantar mas producto como mas plantas ajies, recao, pimiento verde, lechuga y otros.” –Anonymous survey response https://2ecffd01e1ab3e9383f0- 07db7b9624bbdf022e3b5395236d5cf8.ssl.cf4.rackcdn.com/Product- 800x800/93377668-430d-4f16-b687-ffda6bf51b5b.jpg
  • 27. Conclusion  Project is potentially feasible with our assumptions  Challenges:  Water usage  Transportation/disposal of materials  Recommendations:  Pilot Study  Market Study  Alternative crops
  • 28. Acknowledgements  PLN Educational Project Advisor: Elizabeth Padilla  Auxiliary Superintendent: Julian Garcia  Secretary of Municipality of Vieques: Fabian Martinez  Superintendent of the East Region: Carlos Morales  IQP Advisors  Fred Hart  Karla Mendoza-Abarca

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