This document discusses different types of spindles used in lathes, including vertical, horizontal, single, multiple, bar type, chuck type, screw type, and Swiss type spindles. It also discusses how computer numerical control (CNC) lathes are replacing older production lathes due to their ease of use, repeatability, and accuracy. CNC lathes are controlled electronically using a computer interface and can be programmed using CAD/CAM software.
2. Classification of SPINDLES
Vertical spindle
Horizontal spindle
Single spindle
Multiple Spindles
Bar type
Chuck Type
Screw type
Swiss type
6. Screw type spindle Swiss Type spindle - A modified
automated turret lathe
distinguished by a sliding
headstock and fixed bushing.
Swiss-type machines are
capable of creating very small
parts with excellent
tolerances.
7. Computer numerical controlled (CNC) lathes are
rapidly replacing the older production lathes
(multispindle, etc.) due to their
1. ease of setting,
2. operation,
3. repeatability and
4. accuracy.
They are designed to use modern carbide tooling
and fully use modern processes.
8. Basic working
The part may be designed and the tool paths
programmed by the CAD/CAM process or
manually by the programmer, and the resulting
file uploaded to the machine, and once set and
trialled the machine will continue to turn out parts
under the occasional supervision of an operator.
The machine is controlled electronically via a
computer menu style interface, the program may
be modified and displayed at the machine, along
with a simulated view of the process
9. The design of a CNC lathe varies with different
manufacturers, but they all have some common
elements.
The turret holds the tool holders and indexes them
as needed, the spindle holds the workpiece and
there are slides that let the turret move in multiple
axis simultaneously.
The machines are often totally enclosed,
10. Numerical control (NC) is the automation of machine
tools that are operated by precisely programmed
commands encoded on a storage medium, as opposed
to controlled manually via hand wheels or levers, or
mechanically automated via cams alone. Most NC today
is computer numerical control(CNC), in
which computers play an integral part of the control.
In modern CNC systems, end-to-end component design is
highly automated using computer-aided design (CAD)
and computer-aided manufacturing(CAM) programs. The
programs produce a computer file that is interpreted to
extract the commands needed to operate a particular
machine via a post processor, and then loaded into the
CNC machines for production. Since any particular
component might require the use of a number of different
tools – drills, saws, etc., modern machines often combine
multiple tools into a single "cell“
11. Once we are ready with the geometrical design we
then move on to generate the tool path.
Steps to be followed:
Define cutter path by selecting geometry
Contours
Pockets
Hole patterns
Surfaces
Volume to be removed
(At this point the system knows what you want
to cut)
12. Define cut parameters
Tool information
Type, Rpm, Feed
Cut method
Example - Pocket mill zig-zag, spiral, inside-out
Rough and finish parameters
(At this point the system knows how you want to
cut the part)
Execute cutter simulation
Visual representation of cutter motion
Modify / delete cutter sequences