10. 10 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
DYSTAR LAUNDRY TEAM
TECHNICAL
SERVICE
PROCESS
DEVELOPMENT
SALES
ORGANISATION
ECOLOGY
PRODUCT
DEVELOPMENT
PRODUCTION
DyStar Laundry Team
22. 22 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
DyStar Resin Concept
Do you have
bleaching after
resin application?
Abraison
and spots
are
problems
Do you have to make
local resin
application?
Color
change is
your
problem
24. 24 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
DyStar Resin Concept
1/27/2014
Do you have
elastomer or
PES/Co in your
fabric?
Need to bleaching after
resin application without
spot risk
Do you like to make
local resin
application?
Without
color
change
26. 26 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Do you need
better 3D effect
and grey cast?
Are you able to
achieve these
effects with free
formaldehyde
resins?
Do you need
better 3D and
resin look?
With better
strength level
DyStar Resin Concept
27. 27 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Lava® Pret RSS
New Concept Hybrid Resin System
Whatever you are making with low formaldehyde resins,
can be done with this product as free formaldehyde!!!
DyStar Resin Concept
28. 28 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Resin Additives
Acrylic resins Lava Fix NFM & NFE
PU emulsions Lava Fin U41 & USI
PVA compounds Lava Fin 936
PE and Parafin
emulsions
Evo Soft PEN & APE
Macro and Micro
silicone emulsions
Evo Soft MSA & SMI
29. 29 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
What is enzyme?
They increase the speed
of the reactions. Thus
reduces needed time (or
energy) for the reactions.
Reactions could happen
at mild conditions with
more efficiency.
33. 33 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Lava
Cell NAS
Extra
Lava
Cell NAS
Extra
Shorter
Process
Shorter
Process
Less
Chemical
Less
Chemical
Less
Energy
Less
Energy
Better
back
staining
level
Better
back
staining
level
Lava Cell NAS Extra
37. 37 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Do you need to save
energy ?
By using antipilling
enyzme in cold water
Do you need better
backstaining levels?
Provides neutral
antipilling enzyme
effects in cold water
with better
backstaining level
DyStar New Enzyme Concept
38. 38 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Lava®Cell NSB
Neutral Cold Antipilling Enzyme
Whatever you are making with acid and neutral antipilling
enzymes in hot water,can be done with this product in cold
water.
DyStar New Enzyme Concept
40. 40 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
How can DyStar Laundry Team help ?
Basic knowledge and understanding of garment wash process
Knowledge of garment wash effects Comparative Analysis
Enhanced ability to streamline garment washes and lower costs
Increased knowledge of overall garment wash process and costs
Ability to recognize various aspects and effects of garment washes
Develop new styles in garment dyeing and finishing
Train your staff with hands-on experiences in garment processing
Knowledge of different chemicals and effects
44. 44 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Usual Process in Garment Dyeing
Cationization
Dyeing
• Pigment
• Sulphur
• Acid
After
Treatment
• Enzyme wash
• Stone wash
• Lazer
• Brushing
• Oxidants
45. 45 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Not possible to achieve dark shades
Light fastness (with cationization light fastness is around "2“ )
Difficult to reproducibility or shading
Long process time
Rubbing fastness (big problem at medium or dark shades with pigments )
With sulphur dyes it is not possible to get bright shades
Cleaning of the machine is a problem (pigments sulphur acid)
Problems of Traditional Garment Dyeing Processes
46. 46 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
January 14 LavaDye.ppt/ds46
New Lava® Dye Method – Standard Process
0
10
20
30
40
50
60
70
80
90
0 50 100 150 200
Temperature(ºC)
1. Auxiliaries + salt + soda ash + caustic soda + 0.5 g/l Sera Quest M-PP
2. Dyestuff dosing in 20 minutes
3. 0.5-1 g/l Sera Fast C-RD
4. Acetic acid ( pH 6-7 )
6. 1% Lava Cell NLG
7. Adjust pH 5 with acetic acid
15'
30 ºC
10'
60 ºC
30 - 45'
20'
15'
1 2
3 4 5
6
7
8. 3% Lava Soft HST
5'
10'10'
5. Pumice stones
Time (minute)
47. 47 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Possible to achieve dark and bright shades
Similar fastness than normal reactive dyeing. (light, rubbing …)
Easily strip off if necessary
Optimized shorter process
No pre-cationization required easy to clean the machine
Coloration at low temperature (cold dying) lower consumption of energy,
sustainable
Easy to apply even in home laundry machines
Controlled superficial dyeing technique
Advantages of New Lava Dye Method
48. 48 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Fashion is today incomplete without
vintage denim
Are you able to make vintage with less
energy and more ecological chemicals?
Ecology&Sustainability
49. 49 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Ecology&Sustainability
No-one will buy Sustainable Denim If is not Fashionable!
Stonewash
Special Finishes
Dyeing
52. 52 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
11
Eco textiles – the DyStar position
Sustainable Textile Solutions
Fully compliant - a global leader and has been for many years
53. 53 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
11
econfidence® from Dystar
Sustainable Textile Solutions
Has been our focus for over 15 years
56. 56 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
11
Brand & Retailer RSL’s
Sustainable Textile Solutions
Close working partnership
Helping Brands & Retailers set protocol
Supporting implementation
Monitoring
D Developing Partner Branding
57. 57 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Sustainable Resin Concept
Less energy
Free formaldehyte
Less chemical
Sustainable Enzyme Concept
Low temperature cellulase enzymes
Low temperature laccase enzymes
Neutral cold temperature bio-polish enzymes
Combined desizing and stone washing enzymes
Sustainable Textile Solutions
58. 58 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Some Sample Products for DyStar Sustainable Range
less water
consumption
less energy
less chemical
consumption
less chlorine
consumption
formaldehyde
free
Lava Fin 936
Lava Cell NBP
Lava Cell NAS
Lava Zyme LCL
Lava Con GRAOX
Lava Con PAP
Lava Jeans FO
Lava Pret RFL Plus
