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“A robot is a programmable, multifunction manipulator
designed to move material, parts, tools, or special devices
through variable programmed motions for the performance of
a variety of tasks”
Robot Institute of America
Industrial Robots Definition
A robot is a programmable arm simulator
Motivation for using robots to perform task which would otherwise
be performed by humans.
• Safety
• Efficiency
• Reliability
• Worker Redeployment
• Cost reduction
The Advent of Industrial Robots
– Arm or Manipulator
– End effectors
– Drive Mechanism
– Controller
– Custom features: e.g. sensors and transducers
Main Components of Industrial Robots
Arm or Manipulator
• The main anthropomorphic element of a robot.
• In most cases the degrees of freedom depends on the arm
• The work volume or reach mostly depends on the functionality
of the Arm
Sensors in robotics
Types of sensors :
– Tactile sensors (touch sensors, force sensors, tactile array sensors)
– Proximity and range sensors (optical sensors, acoustical sensors,
electromagnetic sensors)
– Miscellaneous sensors (transducers and sensors which sense variables
such temperature, pressure, fluid flow, thermocouples, voice sensors)
– Machine vision systems
Sensors in robotics
Uses of sensors:
– Safety monitoring
– Interlocks in work cell control
– Part inspection for quality control
– Determining positions and related information about objects
Sensors in robotics
Desirable features of sensors:
Accuracy
Operation range
Speed of response
Calibration
Reliability
Cost and ease of operation
• Size of the working envelope
• Precision of movement
– Control resolution
– Accuracy
– Repeatability
•Lifting capability
•Number of robot axes
•Speed of movement
– maximum speed
– acceleration/deceleration time
•Motion control
– path control
– velocity control
•Types of drive motors
– hydraulic
– electric
– pneumatic
Performance Specifications of Industrial Robots
•Acceleration/deceleration times are crucial for cycle time.
•Determined by
– Weight of the object
– Distance moved
– Precision with which object must be positioned
Speed of Movement
Speed with which the robot can manipulate the end effector
• Path control - how accurately a robot traces a given path (critical for
gluing, painting, welding applications);
• Velocity control - how well the velocity is controlled (critical for
gluing, painting applications)
• Types of control path:
- point to point control (used in assembly, palletizing, machine
loading); - continuous path control/walkthrough (paint spraying,
welding).
- controlled path (paint spraying, welding).
Motion Control
• Hydraulic
– High strength and high speed
– Large robots, Takes floor space
– Mechanical Simplicity
– Used usually for heavy payloads
• Electric Motor (Servo/Stepper)
– High accuracy and repeatability – Low cost
– Less floor space – Easy maintenance
• Pneumatic
– Smaller units, quick assembly
– High cycle rate – Easy maintenance
Type of Drive System
Robot Implementation Planning
Identify Objectives (Benefits)
• Increase productivity
• Reduce labor cost
• Reduce cycle time
• Eliminate undesired jobs
• Safety reasons: protect from exposure to hazardous conditions
• Increase product quality
Robot Implementation Planning
Consider Drawbacks
• The impact upon the workers
• The impact upon production schedule and maintenance
• Questions of potential model changes or process changes
Fixed automation:
Expensive
Can become obsolete early (dedicated for a single task)
Large inventories
Difficulties in commissioning and high maintenance costs
Faster and more accurate
Flexible (robot) automation:
Reprogrammable for different tasks
Quick to commission
Easy to maintain
Cheaper to design.
Robot Implementation Planning
Fixed versus Flexible Automation
Advanced manufacturing and industrial robots

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Advanced manufacturing and industrial robots

  • 1.
  • 2. “A robot is a programmable, multifunction manipulator designed to move material, parts, tools, or special devices through variable programmed motions for the performance of a variety of tasks” Robot Institute of America Industrial Robots Definition A robot is a programmable arm simulator
  • 3.
  • 4. Motivation for using robots to perform task which would otherwise be performed by humans. • Safety • Efficiency • Reliability • Worker Redeployment • Cost reduction The Advent of Industrial Robots
  • 5. – Arm or Manipulator – End effectors – Drive Mechanism – Controller – Custom features: e.g. sensors and transducers Main Components of Industrial Robots
  • 6. Arm or Manipulator • The main anthropomorphic element of a robot. • In most cases the degrees of freedom depends on the arm • The work volume or reach mostly depends on the functionality of the Arm
  • 7. Sensors in robotics Types of sensors : – Tactile sensors (touch sensors, force sensors, tactile array sensors) – Proximity and range sensors (optical sensors, acoustical sensors, electromagnetic sensors) – Miscellaneous sensors (transducers and sensors which sense variables such temperature, pressure, fluid flow, thermocouples, voice sensors) – Machine vision systems
  • 8. Sensors in robotics Uses of sensors: – Safety monitoring – Interlocks in work cell control – Part inspection for quality control – Determining positions and related information about objects
  • 9. Sensors in robotics Desirable features of sensors: Accuracy Operation range Speed of response Calibration Reliability Cost and ease of operation
  • 10. • Size of the working envelope • Precision of movement – Control resolution – Accuracy – Repeatability •Lifting capability •Number of robot axes •Speed of movement – maximum speed – acceleration/deceleration time •Motion control – path control – velocity control •Types of drive motors – hydraulic – electric – pneumatic Performance Specifications of Industrial Robots
  • 11. •Acceleration/deceleration times are crucial for cycle time. •Determined by – Weight of the object – Distance moved – Precision with which object must be positioned Speed of Movement Speed with which the robot can manipulate the end effector
  • 12. • Path control - how accurately a robot traces a given path (critical for gluing, painting, welding applications); • Velocity control - how well the velocity is controlled (critical for gluing, painting applications) • Types of control path: - point to point control (used in assembly, palletizing, machine loading); - continuous path control/walkthrough (paint spraying, welding). - controlled path (paint spraying, welding). Motion Control
  • 13. • Hydraulic – High strength and high speed – Large robots, Takes floor space – Mechanical Simplicity – Used usually for heavy payloads • Electric Motor (Servo/Stepper) – High accuracy and repeatability – Low cost – Less floor space – Easy maintenance • Pneumatic – Smaller units, quick assembly – High cycle rate – Easy maintenance Type of Drive System
  • 14. Robot Implementation Planning Identify Objectives (Benefits) • Increase productivity • Reduce labor cost • Reduce cycle time • Eliminate undesired jobs • Safety reasons: protect from exposure to hazardous conditions • Increase product quality
  • 15. Robot Implementation Planning Consider Drawbacks • The impact upon the workers • The impact upon production schedule and maintenance • Questions of potential model changes or process changes
  • 16. Fixed automation: Expensive Can become obsolete early (dedicated for a single task) Large inventories Difficulties in commissioning and high maintenance costs Faster and more accurate Flexible (robot) automation: Reprogrammable for different tasks Quick to commission Easy to maintain Cheaper to design. Robot Implementation Planning Fixed versus Flexible Automation