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InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
The InSun Project
Conference on Small-Scale
Concentrating Solar Power
at Sardegna Ricerche
ENER/FP7/296009/InSun 1
at Sardegna Ricerche
Sardinia, Italy
Dr. Dirk Pietruschka
Center for sustainable energy research- zafh
University of Applied Sciences Stuttgart
Dirk Pietruschka
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
The InSun Project
InSun aims to demonstrate the reliability and quality of large scale
solar thermal systems for different types of industrial process heat
applications on medium and higher temperature levels, each system
with a maximum heating power of 1 MW.
ENER/FP7/296009/InSun 2Dirk Pietruschka, Claudia Schulte
Scientific and Technology Objectives (STO)
• Demonstration of the high potential and variety of solar thermal
process heat
• Increasing the reliability by automated system observation and
fault detection. Reduction of cost risk factors
• Guidelines and easy to use design tools
• Evaluation of applications and market potentials for different
collector technologies
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Research
zafh.net,
Coordinator +
research partner
EURAC
Research partner
SOLID, Austria
Sytem-Kits for large
solar systems
BERGER, Austria
1 067 m²
Flat plate collectors
95°C feed water preheating
of a steam boiler and hot
water preparation at 60°C
Ham production
Solar system technology providers Demo partners
ENER/FP7/296009/InSun 3
SOLTIGUA, Italy
Concentratori Solari
Provider of
concentrating collector
systems
Industriepartner
Laterizi Gambettola
SRL, Italy
2 640 m²
Fresnel Collectors
Steam generation at 180°C
Brick drying
SOLERA, Germany
Provider of paraboloc
trough collector
systems
Industriepartner
Berger Austria
122 m²
Parabolrinnen-Kollektoren
120°C Water-Glycol
feed water preheating of a
steam boiler
Ham production
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Placed in Sieghartskirchen, Austria
380 Employes
80-90 tons of ham and sausage
products per day
Sausage and Ham Producer - Fleischwaren Berger
ENER/FP7/296009/InSun
products per day
Energy demands:
10 GWh medium heavy oil (for steam
generation)
240 MWh extra light fuel oil (for hot
water preparation)
10.5 GWh electricity (50% for cooling)
4
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Flat plate Collector System at BERGER
ENER/FP7/296009/InSun 5
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Parabolic Trough Collector System at BERGER
ENER/FP7/296009/InSun 6
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
System Integration in the Production Process
ENER/FP7/296009/InSun 7
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Solar Brick Drying at Laterizi Gambettola SRL
Fresnel Collector System of SOLTIGUA
Solar field 1 – indirect steam generation - HTF
Collector area 1072 m²
Maximum power 480 kW
Working fluid thermal öl
ENER/FP7/296009/InSun 8
Working fluid thermal öl
Temperature: 200-220°C
Solar field 2 – direct steam generation – DSG
Collector area 1608 m²
Maximum power 720 kW
Working fluid Wasser/Dampf
Temperature: 180°C, 10 bar
Total maximum heating power 1,2 MW
Brick fabrication capacity 1000 t/a
Heating demand dryers: 13 GWh/a
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Hydraulische Einbindung
Steam to air
heat exchanger
ENER/FP7/296009/InSun 9
Solarfeld 2
direct steam generation
Solar field 1
Indirect steam
generation
Steam Boiler
Steam network
condensate
heat exchanger
condensate
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Collector system installation
ENER/FP7/296009/InSun
Container field 1 – thermal öl Container field 2 - DSG
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
Collector system and integration
ENER/FP7/296009/InSun 11
Steam- and condensate network Steam- to air heat exchanger Main condensate storage
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
ENER/FP7/296009/InSun
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
ENER/FP7/296009/InSun
InSun
Industrial Process Heat by Solar Collectors
Research Project funded from the European Union's Seventh Framework Programme FP7
See you this afternoon!
ENER/FP7/296009/InSun
See you this afternoon!
14

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Il progetto InSun “Industrial Process Heat by Solar Collectors” - Dirk Pietruschka

  • 1. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 The InSun Project Conference on Small-Scale Concentrating Solar Power at Sardegna Ricerche ENER/FP7/296009/InSun 1 at Sardegna Ricerche Sardinia, Italy Dr. Dirk Pietruschka Center for sustainable energy research- zafh University of Applied Sciences Stuttgart Dirk Pietruschka
  • 2. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 The InSun Project InSun aims to demonstrate the reliability and quality of large scale solar thermal systems for different types of industrial process heat applications on medium and higher temperature levels, each system with a maximum heating power of 1 MW. ENER/FP7/296009/InSun 2Dirk Pietruschka, Claudia Schulte Scientific and Technology Objectives (STO) • Demonstration of the high potential and variety of solar thermal process heat • Increasing the reliability by automated system observation and fault detection. Reduction of cost risk factors • Guidelines and easy to use design tools • Evaluation of applications and market potentials for different collector technologies
  • 3. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Research zafh.net, Coordinator + research partner EURAC Research partner SOLID, Austria Sytem-Kits for large solar systems BERGER, Austria 1 067 m² Flat plate collectors 95°C feed water preheating of a steam boiler and hot water preparation at 60°C Ham production Solar system technology providers Demo partners ENER/FP7/296009/InSun 3 SOLTIGUA, Italy Concentratori Solari Provider of concentrating collector systems Industriepartner Laterizi Gambettola SRL, Italy 2 640 m² Fresnel Collectors Steam generation at 180°C Brick drying SOLERA, Germany Provider of paraboloc trough collector systems Industriepartner Berger Austria 122 m² Parabolrinnen-Kollektoren 120°C Water-Glycol feed water preheating of a steam boiler Ham production
  • 4. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Placed in Sieghartskirchen, Austria 380 Employes 80-90 tons of ham and sausage products per day Sausage and Ham Producer - Fleischwaren Berger ENER/FP7/296009/InSun products per day Energy demands: 10 GWh medium heavy oil (for steam generation) 240 MWh extra light fuel oil (for hot water preparation) 10.5 GWh electricity (50% for cooling) 4
  • 5. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Flat plate Collector System at BERGER ENER/FP7/296009/InSun 5
  • 6. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Parabolic Trough Collector System at BERGER ENER/FP7/296009/InSun 6
  • 7. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 System Integration in the Production Process ENER/FP7/296009/InSun 7
  • 8. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Solar Brick Drying at Laterizi Gambettola SRL Fresnel Collector System of SOLTIGUA Solar field 1 – indirect steam generation - HTF Collector area 1072 m² Maximum power 480 kW Working fluid thermal öl ENER/FP7/296009/InSun 8 Working fluid thermal öl Temperature: 200-220°C Solar field 2 – direct steam generation – DSG Collector area 1608 m² Maximum power 720 kW Working fluid Wasser/Dampf Temperature: 180°C, 10 bar Total maximum heating power 1,2 MW Brick fabrication capacity 1000 t/a Heating demand dryers: 13 GWh/a
  • 9. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Hydraulische Einbindung Steam to air heat exchanger ENER/FP7/296009/InSun 9 Solarfeld 2 direct steam generation Solar field 1 Indirect steam generation Steam Boiler Steam network condensate heat exchanger condensate
  • 10. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Collector system installation ENER/FP7/296009/InSun Container field 1 – thermal öl Container field 2 - DSG
  • 11. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 Collector system and integration ENER/FP7/296009/InSun 11 Steam- and condensate network Steam- to air heat exchanger Main condensate storage
  • 12. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 ENER/FP7/296009/InSun
  • 13. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 ENER/FP7/296009/InSun
  • 14. InSun Industrial Process Heat by Solar Collectors Research Project funded from the European Union's Seventh Framework Programme FP7 See you this afternoon! ENER/FP7/296009/InSun See you this afternoon! 14