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Internal Coating
Sarah Tamilarasan
Chemical costs -$55-60k/year (Paraffin & Corrosion)
Pigging - $12,000/year (once a month)
Operationally intensive
Internally coat pipe - $25-15/ft
4
Hydraulic Efficiency
(Reduced surface profile = less friction loses)
Flow Assurance
(Reduced surface profile = reduction in
mechanical binding properties)
Flow Assurance
(Low Surface Energy =
reduction in chemical
binding properties)
• Carrizo used TK-70
• Rated 225 F
• Epoxy with great flexibility
and chemical resistance
• Ideal for gathering and
transmission lines
Bare
pipe
(delivery
3 days)
Zaplok
(3 days)
Pipe,
Sleeves,
fittings
Internal
coating (2-
4weeks)
Coated
pipe
(delivery
3 days)
External
coating
(1 week)
Delivery
to site (3
days)
• Protect the coating
• Metal to metal connectionZap-lok
• Zaplok - $6/ft
• Welding varied from $26/ft-$11/ft
Economics for
welding vs.
Zap-lok
• 5 days of welding equivalent to 3 days using
zaplok
• Saved approx. 30% -40% in construction time
Construction
was faster
Internal coating Pipelines
Internal coating Pipelines

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Internal coating Pipelines