CORROPIPE® CEM 50 blackCorrosion Protection for Oil Production         Mineral coating system         for tanks and pipeli...
What is CORROPIPE®?               CORROPIPE® CEM 50 black is a 2-component, solvent-free mineral coating               sys...
CORROPIPE® areas of application    CORROPIPE® solves corrosion problems in crude oil production                         oc...
Problems in oil production             Hydrogen sulphide (H2S) / associated materials (acids, salt water,                 ...
7 reasons for CORROPIPE® as a solution          1.   Higher protection against H2S and associated materials          2.   ...
Material processing - simple and efficientEfficiency through                 CORROPIPE® performance                     • ...
Overcomes challengesProblem area                   CORROPIPE® performance                 • Fills holes up to size of ≤ 3 ...
Preparatory cleaning for CORROPIPE®             The steel surface must be free from oil, grease, paints, coatings and all ...
Application on rusty steel surfaces               The highly-alkaline environment of the CORROPIPE® mixture triggers a    ...
A Company with extensive expertise                Octopus Coating represents a broad palette of internationally unique min...
We tackle challenges systematically                           Octopus Coating GmbH                           Hans-Böckler-...
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öL und gas final en

  1. 1. CORROPIPE® CEM 50 blackCorrosion Protection for Oil Production Mineral coating system for tanks and pipelines
  2. 2. What is CORROPIPE®? CORROPIPE® CEM 50 black is a 2-component, solvent-free mineral coating system which sets hydraulically. The processing mixture is created by the Product combination of carefully sourced natural minerals and a high-quality reactive liquid component. CORROPIPE® was developed in 2001 by Manfred Förster, our chief developer, to protect steel surfaces from corrosion, in particular the internal History coating of pipelines and crude oil production tanks. The coating system was successfully used for the first time in 2004 in Romania for the internal coating of a large storage tank. Its effectiveness and longevity as mineral corrosion protection have been tested and confirmed by numerous independent German and international References reports. For many years, CORROPIPE® has been recognised by the crude oil production and petroleum industry as reliable corrosion protection for pipelines and storage tanks. octopus coating GmbH 2
  3. 3. CORROPIPE® areas of application CORROPIPE® solves corrosion problems in crude oil production octopus coating GmbH 3
  4. 4. Problems in oil production Hydrogen sulphide (H2S) / associated materials (acids, salt water, bacteria etc.) Extremely severe corrosion in tanks and pipelines 1. Weakening of the structure by rust 2. Production stop 3. High costs for the operator octopus coating GmbH 4
  5. 5. 7 reasons for CORROPIPE® as a solution 1. Higher protection against H2S and associated materials 2. Temperature-resistant to 150 C in humidity range 3. For use on workable rust 4. No infiltration by rust 5. Active corrosion protection effect through high pH-value 6. Mineral, solvent-free and environmentally friendly 7. Extension of the lifespan of tanks and pipelines octopus coating GmbH 5
  6. 6. Material processing - simple and efficientEfficiency through CORROPIPE® performance • Processing even at higher humidity • The applied material reacts to moisture Processing • Can be processed safely in enclosed spaces without respiratory protection • Material processing: 2 hours at +20°C Simple and efficient processing • Material application options: Different • Airless spraying processing • By hand using roller or brush techniques • Centrifugal method (internal coating of pipelines) octopus coating GmbH 6
  7. 7. Overcomes challengesProblem area CORROPIPE® performance • Fills holes up to size of ≤ 3 mm Pitting • Static improvement in tanks through imbedding of glass fibre mats in the coating, e.g. wall thickness weakening Challenge, pro Fittings and • Fitting and flanges can likewise be permanently protected from corrosion by coating by hand blem area is flanges resolved • In pipelines from DN 600, weld seams can be Weld seams subsequently coated by hand octopus coating GmbH 7
  8. 8. Preparatory cleaning for CORROPIPE® The steel surface must be free from oil, grease, paints, coatings and all loose substances when viewed without magnification. Mill scale and/or peeling skin must be removed by sandblasting. Workable rust can remain. Low residual moisture (no free water) can be tolerated. Cleaning can be effected using maximum pressure water or alternatively by sandblasting. Quality assurance is checked by an adhesive tensile strength test before the application of the CORROPIPE® coating. Pipeline cleaning is effected with maximum pressure water 1300 bar to 1500 bar and approx. 100 litres per minute (rotary nozzle cleaning). octopus coating GmbH 8
  9. 9. Application on rusty steel surfaces The highly-alkaline environment of the CORROPIPE® mixture triggers a chemical reaction between the participating components (rust and coating). This leads to a transformation (passivation) of the rusty steel surface. The water-soluble, workable rust is adopted by the coating and integrated within it. The residual surface is pure steel, which coalesces homogenously and firmly with the coating. The alkaline environment of the coating guarantees active corrosion protection in the border area between steel and coating, which cannot be infiltrated. octopus coating GmbH 9
  10. 10. A Company with extensive expertise Octopus Coating represents a broad palette of internationally unique mineral Innovative coatings for protection against corrosion. Octopus Coating focuses the knowledge from over 30 years of development Experienced into simple, usable products. Each product has been developed in close collaboration with Fair users, especially for specific challenges. Our partners represent products from Octopus Coating in the markets of Europe, Asia and Latin America.. Octopus Coating offers customers tested coating and painting systems, as Specialised well as custom solution packages tailored to customer wishes. octopus coating GmbH 10
  11. 11. We tackle challenges systematically Octopus Coating GmbH Hans-Böckler-Str. 36 30851 Langenhagen Deutschland Phone +49 511 978 20 28-0 Fax +49 511 978 20 28-14 info@octopus-coating.com www.octopus-coating.com octopus coating GmbH 11

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