SpinArc welding revolutionizes productivity
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Weld Revolution LLC has developed a new welding technology called SpinArc that increases welding speed by 50%, reduces distortion by 75%, and cuts material handling and prep time by 50%. It enables high productivity welding in all positions and makes welding easier to learn. SpinArc speeds welding, reduces costs, minimizes rework, and improves quality for industries like transportation, shipbuilding, oil and gas, and more. Weld Revolution is changing how the world welds.
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SpinArc welding revolutionizes productivity
- 1. v Weld Revolution LLC October 2017 changing how the world welds
- 2. changing how the world welds • Increases welding speed… by 50% • reduces distortion… by 75% • cuts material handling & prep time… by 50%
- 4. welding causes WARPAGE…. requiring lots of rework Welding Industry Problems
- 5. Welding is EXPENSIVE… Labor 85% Materials 15% 85% of cost from labor Welding Industry Problems
- 6. any high productivity welding requires… … EXPENSIVE material handling equipment and is LIMITED to flat position Welding Industry Problems
- 7. …cutting bevels for welding is EXPENSIVE Welding Industry Problems
- 8. SpinArc® Solution • speeds welding 50% • reduces distortion by 75% • cuts material handling & prep time in half • enables all-position high productivity • easier for new welders to learn • allows single-sided welds
- 9. Industry Segments Transportation Ship Building Pipe Offshore Structural Oil & Gas Heavy Fabrication Power Generation
- 10. Materials High Alloys Stainless Aluminum Steel
- 11. Cladding & Hardfacing • Lower % Fe in a single layer on corrosion resistant alloys, e.g. 625 • High deposition rates in all positions (12-15 lbs/hr, 5-7 kg/hr) • Controlled penetration • Consistent carbide matrix on hardfacing alloys • Uniform HAZ • Wide weld bead for faster area coverage
- 12. Fillet Welds • Increase travel speeds by 25 to 50% • Porosity-free welds, even on weld- through primer at 50+ ipm (1.3 m/min) • Ideal penetration profile to minimize risk of failure from cracking • Equal leg sizes reduce over welding
- 13. Groove Welds • Defect-free narrow groove welding • Welding high-strength steels with less risk of cracking due to even heat distribution and associated cooling rates • Increased deposition rate • Dramatically less distortion • Reduced residual stresses • 50%+ less filler metal usage
- 14. Out-of-Position Welding • Full-penetration with one pass • 1-sided welds on 3/16 – 1/4” (4.7 – 6.4 mm) in 2G (PC) position • Less distortion • Reduced rework • Increased deposition rates • Faster travel speeds
- 15. Aluminum, Nickel & Exotic Alloys • Reduced distortion • Higher deposition rates • Lower heat input • Faster travel speeds • Higher quality through a more balanced grain structure due to puddle stirring action
- 22. Benefits Improves Productivity • Reduce overall process costs by 50% • Cut weld time by 60% • Increase fillet weld speeds by 55% • Lower joint prep costs by 70% • Reduce weld metal volume by 40% • Increase deposition rate by 50% • Reduce handling by welding in all positions Minimizes Rework • Reduce distortion by 75% • Control bead profile & penetration
- 24. Distribution in 60 Countries
- 26. Designed and manufactured in Houston, Texas USA Weld Revolution LLC changing how the world welds