A key challenge in strategic sourcing transformation is managing high volumes of components and assemblies and their relationships. Learn from two key innovators in high tech and industrial manufacturing how to use SAP Ariba solutions to address this, streamline business processes, and drive change management in direct spend procurement.
4. AGENDA
• Introduction to Yaskawa
• The business problem
• Why SAP Ariba?
• The scope of the solution
• Business case and value
• Success realized so far
• Best practices and lessons learned
5.
6. IN AMERICAS
High quality products,
plus personal attention
Drives & Motion Division
Headquarters: Waukegan, IL
Founded: 1967
Sales: $504 Million
Associates: 987
Manufacturing & Distribution:
Buffalo Grove, IL
Manufacture: AC Inverters and Servo Motors
Square Feet: 200,000
Oak Creek, WI
Manufacture: Configured and Custom Engineered
Drives and Controls
Square Feet: 140,000
Yaskawa Solectria Solar: Lawrence, MA
Manufacture: PV Inverters, Combiners
Square Feet: 120,000
Motoman Robotics Division
Headquarters: Miamisburg, OH
Founded: 1989
Sales: $165 Million
Associates: 500
Lawrence, MA
Santa Clara, CA
Calgary
Engineering & Sales:
Santa Clara, CA
Montreal, QB
Calgary, AB
YASKAWA AMERICA, INC
7. BUSINESS ISSUES
• Organizing Yaskawa for rapid growth
• Existing infrastructure limitations
• Functionality
• Scalability
• Maintenance
• Future development
8. WHY SAP ARIBA
• Connectivity / compatibility with existing SAP installation
• Available solutions & feature set
• Supplier Discovery
• Sourcing & Collaboration
• Contract Management
• Supplier Contact Management
• Ariba product roadmap
12. LESSONS LEARNED
• Current state process mapping
• Ariba feature & capability review
• Vs. needs
• Vs. wants
• Vs. must-haves
• Cross-functional alignment
• Supplier outreach and education
15. 191Countries Served
>600+
Number of Suppliers
(includes component suppliers)
~$11BTotal Amount of Annual Spend
30K+
Number of Outlets
(Carriers, Retailers and MS Stores)
13Number of Manufacturing Locations
3M+Est. FY16 Number of Retail and
Commercial Sales orders
52Number of Distribution Centers
>35,000Number of Active SKU’s
3.5M+Est. FY16 Deliveries
>290MUnits Manufactured & Shipped
16. Ariba Supplier Lifecycle
Performance(SLP)
Ariba Direct Material
Sourcing (DMS)
Qualification Workflow
New Supplier
Request
Entry
Approval
Supplier Creation
and Registration
ComplianceContractFinance
BusinessTSMSQM
Component
Engineer
Sourcing
Manager Technology
Total
BOM cost
Make/Buy
Cost Management
SQL
$ $ $
BOM
Cost
Estimate
$
Splits
Price
Contracting
$
Cost Calculator
$
Estimates
Sourcing
Manager
Power BI
Lead time
estimate
Sourcing
Operations
17. Master Data Management
StrategicSourcingfor DirectMaterials
Supply Chain Engineering Sourcing Landscape
ECO Release
from
OnePDM
Qualify SupplierPush to Ariba
MSource
Manage
Splits
Manage
Estimates
Send RFQ
Verify Results
Analyze
Variances
Report COGp Forecast &
Highlight Variances
Run COGp
STRATEGIC
SOURCINGPROCESS
Price Contracting Cost ManagementSupplier Management
SOURCINGAPPS&
SERVICESFORSOURCING
MSource Services Architecture
SCESYSTEMS
Create SAP ID
Onboard
Supplier
Publish
Data
AnalyzeMAX ADL Publish
Data
MSource API Validate & Load
MAX Visualize
Sourcing Event
Manage Part
Assignments
Engineering BOM SAP MDG
Accept
Contract
Price
Update PIR
On board Supplier
SAP MDG
SAP Add-in
Integration Service
OnePDM
18. Early & improved
collaboration between
Sourcing and Dev teams
100% compliant Price
Contracts and Purchase
Orders
Harmonized data creates
one source of truth
Digitization of work
processes reduce manual
effort
Reduces suppliers’ cost of
doing business
Improves visibility to supplier
quality and planning data
Suppliers statuses visible in OnePDM and
engineering CAD systems
Telemetry enables close monitoring of
BOM quality
Part Prices visible in OnePDM and
engineering CAD systems
One Supplier qualification status across
all systems
Synched master data across all systems
like AMS, OnePDM, ERP
One supplier and factory ID across
all systems
Significant reduction in administrative
cost of managing communication and
documentation
Presence on the ARIBA Network
increases supplier reach at no cost
Suppliers have one portal to
manage all Microsoft transactions
Consigned goods purchase orders can
only be created using a system
generated Purchase Info Record (PIR)
Reduces the risk of doing business with
restricted suppliers
Contractual part prices can only be
recorded through a formal RFP
(Request for Price) eventNo more manual price loading in
the ERP for consigned goods
Significantly reduces data
reconciliation effort
No more manual exhibits
Centralize collection of supplier
quality metrics
Enables informed decision making
by providing supplier 360 views
One platform for planning forecasts and
sourcing data
Early & improved
collaboration between
Sourcing and Dev teams
100% compliant Price
Contracts and Purchase
Orders
Harmonized data creates
one source of truth
Digitization of work
processes reduce manual
effort
Reduces suppliers’ cost of
doing business
19. Price Contracting
• Supplier RFQ collaboration, replacing any RFX
exhibits
• Ability to enter price estimates
• Ability to contract prices via formal RFQ
• Ability to view/maintain estimates and
contracted prices separately
• Ability to price out transformation cost
• Contracted prices for consigned parts
automatically sent to SAP
Cost Management
• Full BOM/Part/AML integration from PLM
• AML Split and BOM splits
• BOM Alternates can be entered at Program-CM
combination
• BOM alternates visible in a BOM view
• Ability to see part rollup costs in a BOM view
Supplier Lifecycle Management
• Suppliers created ONLY via request workflow in
ARIBA with statusing
• Workflow collaboration with other Supplier
Qualification participants
• Disjointed Supplier Lists retired - managed in
MSOURCE
• Key Supplier information ie. locations and
contacts managed in MSOURCE
• Supplier Manuals in MSOURCE
• Centralized management of Category
Qualifications and Supplier Statuses
Manage the onboarding, qualification and sourcing
status throughout the lifecycle of a supplier
Entering price estimates, executing online RFQ with
terms and contracting prices over time
Aggregation of contract prices, R&O, estimates and
splits
20. SupplierMgtSourcing
Config +
integration
08/31 SM Ariba Aug code release
UAT
10/17 Go No Go
10/19 Technical Go Live
Warranty Support
09/12 SM Build complete
Build & Unit
Test 08/01 SIT Services Available
SIT #1
8/23 UAT Deployment #1
U
A
T
Build #1 & Unit
Test
SIT #1
Build #2 and
Unit Test
UAT
Config
#1
08/04 Source Ariba Aug code release
SIT #1
09/08 Source Ariba Sep code release
UAT
Conf
ig #2
SIT #3
9/21 UAT Deployment #2
Onboarding UAT
E 1 > T E 2 > T Cutover> T > L
Load
#1
Load
#2
Train Suppliers
Register Suppliers
Training Content
8/15 Initial supplier
communication
Register Suppliers (continued)
9/23 Production cutover #2
Bug fixes
8/26 Production cutover #1
Issue
AtRisk
OnPlan
SIT #2
SIT #3
U
A
T
10/19 UAT Deployment #3
10/21 Production cutover #3
09/02
Pre-Baseline
09/16 Baseline 09/27 Build Complete
10/04 SIT Complete
10/11 UAT Complete
10/12 Go No Go
10/14 Deploy
SIT #3
10/07 Source Ariba Oct code release 11/04 Source Ariba Nov
code release
?? SIT Authentication Available
8/12 Ariba CI codedrop
UAT Support
21. Area Q1FY18 Q2FY18 Q3FY18 Q4FY18 H1FY19
Price Contracting
Cost Management
Supplier
Management
Process & Data
Advanced
Analytics
MSource UI Usability & Bug Fix
Enhance excel RFX
Quote Automation with Integrated PIR for FG
CTF - Advanced Search
Advanced Pricing (TBD)
Dynamic Price Management
(TBD)
CTF - MSource UI Usability & Bug Fix
Factory Level Status
(delay) Clean Sheets Modeling
Cost Reporting and R&O
Tracking BPC Tech Live
Part level R&O tracking
BOM Quality - BOM Accuracy, Governance and Integrations
I1131974 - ntelligent Supplier Allocation – i.e. automatic BOM/AML Splits (TBD)
Splits integration to JDM1
(align to “what-if”) Build Plan/COS Risk Evaluation
CTF - Dash Roll Mgmt
BOM Versioning – Short Term Fix
PI1 PI2 PI3 PI4 PI5 PI6 PI1FY19
Ensure contracted part prices prior to Risk Buy
Guided Buying – Part Selection to design in best cost and
performance
Bulk API for Analytics
CTF - (NEW) New UI Roll-out
(New) Part Type & Category
management
Clean Sheet - Analysis
Supplier Audit and Risk
Management
CTF - Ariba BOM Cost Roll-up
Enable Ariba Supplier Manual
distribution/acknowledgement
CTF - BOM Versioning for COGp Reporting
CM Collaboration for Price, Splits
Factory Level Audits
Microservices/API for Analytics
Perfect Part
Optimal Execution
Supplier Qualification & Compliance
Critical to functionality
Done