Similar to THE IMPACTS OF IMPURITIES AND THERMAL HISTORY ON THE ELECTRICAL CONDUCTION AND CHARGE TRAPPING CHARACTERISTICS IN CROSSLINKED POLYETHYLENE THIN FILMS
Similar to THE IMPACTS OF IMPURITIES AND THERMAL HISTORY ON THE ELECTRICAL CONDUCTION AND CHARGE TRAPPING CHARACTERISTICS IN CROSSLINKED POLYETHYLENE THIN FILMS (20)
Disentangling the origin of chemical differences using GHOST
Β
THE IMPACTS OF IMPURITIES AND THERMAL HISTORY ON THE ELECTRICAL CONDUCTION AND CHARGE TRAPPING CHARACTERISTICS IN CROSSLINKED POLYETHYLENE THIN FILMS
1. THE IMPACTS OF IMPURITIES AND THERMAL
HISTORY ON THE ELECTRICAL CONDUCTION
AND CHARGE TRAPPING CHARACTERISTICS IN
CROSSLINKED POLYETHYLENE THIN FILMS
Student: Roger C. Walker II
Chair/Adviser: Dr. Michael Lanagan
Committee Members: Dr. Ramakrishnan Rajagopalan, Dr. Ralph Colby, and Dr. Mike Chung
Department of Materials Science and Engineering
Penn State University
1
2. Submarine power cable
Crosslinked polyethylene (XLPE) enables high voltage
power cable insulation
Sources: T. J. HAMMONS (2003) Power Cables in the Twenty-First Century, DOI: 10.1080/15325000390234445; https://wiki.openelectrical.org/index.php?title=Cable_Construction
Power cable insulation needs:
β’ High breakdown voltage
β’ Negligible dielectric loss
β’ Low conductivity
β’ Simple manufacture
β’ Reliability
β’ Low cost
β’ Simple maintenance
β’ Environmental friendliness
Many power cable insulation needs can be easily addressed using
XLPE due to its properties, and so it has become commonly used
Electronic
polarization only
β low loss;
highly insulating
Simple manufacture;
connected branches
improve stability,
claimed to also
reduce conductivity
Schematic structure
of XLPE
-(CH2-CH2)n-
Ethylene repeat unit
Promotes reliable performance
at high voltages
2
The structure and properties of
crosslinked polyethylene make it
suitable for addressing these needs
3. Improving the quality of XLPE is key for its development
Sources: T. J. HAMMONS (2003) Power Cables in the Twenty-First Century, DOI: 10.1080/15325000390234445; LONG-LIFE XLPE INSULATED POWER CABLE; https://en.wikipedia.org/wiki/Submarine_power_cable
An improved control and understanding of this material
can make a big impact both scientifically and socially
3
Reduction in cable thickness enabled by removing macroscopic defects,
which also helps to enable the use of higher and higher voltages
Mitigating defects is key for enabling high performance
As macroscopic
defects are removed...
...microscopic defects
become more important.
This material can support a transition
to renewable energy... If kept clean!
4. The crosslinking process controls the structure of XLPE
4
At elevated temperatures (150 to 220Β°C), the
O-O bond breaks apart and crosslinks can form
DCP + heat β
Two reaction pathways proceed, leaving behind DCP byproducts in XLPE
DCP and byproduct images sourced from Sigma-Aldrich
1) Ξ²-scission
DCP radical Acetophenone (ACP)
+
Methyl
radical
Methyl radical attacks LDPE
chain or branch, creating
methane and a reactive site.
Two reactive sites β crosslink.
2) No Ξ²-scission
DCP radical attacks LDPE chain
or branch, taking hydrogen
and creating reactive sites.
Two reactive sites β crosslink.
Cumyl alcohol (aCA)
Dehydration
Methylstyrene (aMS)
+ H2O
Water
Low-density polyethylene (LDPE) is commonly
converted to XLPE using dicumyl peroxide (DCP)
1 to 2 wt% DCP
LDPE XLPE
5. Think about why ACP conductivity is so high (protons?)
DCP byproducts have a notable impact on performance
5
Sources: T. Andrews et al, "The role of degassing in XLPE power cable manufacture," doi: 10.1109/MEI.2006.253416; Y. Maeno et al, "Effects of crosslinking byproducts on space charge formation in crosslinked
polyethylene," doi: 10.1109/TDEI.2005.1394019; Y. Sekii et al, "The effects of material properties and inclusions on the space charge profiles of LDPE and XLPE," doi: 10.1109/CEIDP.2002.1048876; Computational
Materials Science 163 (2019) 134β140135; Computational and Theoretical Chemistry 1117 (2017) 188β195
Compound
Melting Point
(Β°C)
Relative
Permittivity
Conductivity
(S/m)
Proportion in
XLPE cable (wt%)
Response to water
Ionization
Potential (eV)
Polyethylene ~105 2.3 ~10-15 98 Hydrophobic -
Acetophenone 20 17.4 ~10-6 1.2 Hydrophilic (strong) 9.2
Cumyl alcohol 32 5.6 ~10-8 0.6 Hydrophilic (weak) 8.7
Methylstyrene -24 2.3 ~10-12 trace Hydrophobic 8.2
Goal: correlation to induced trap states within crosslinked polyethylene
General impact: increased conductivity, introduce trap states, cause space charge buildup β aging, degradation, early failure
generates ions in the presence of
moisture β bulk space charge forms
Acetophenone (ACP)
traps charge injected from electrodes;
decomposes into aMS and water
Cumyl alcohol (aCA)
assists XLPE carbonyl groups in
trapping carriers; no impact on own
Methylstyrene (aMS)
6. Degassing is used to mitigate the influence of byproducts
6
In order to address these byproducts, commercial XLPE must be degassed
Sources: T. Andrews et al, "The role of degassing in XLPE power cable manufacture," doi: 10.1109/MEI.2006.253416; J. APPL. POLYM. SCI. 2017, DOI: 10.1002/APP.44525; https://en.wikipedia.org/wiki/Submarine_power_cable
Elevated temperature and reduced
atmospheres are combined to force
out-diffusion of DCP byproducts
Factors influencing degassing time
Byproduct removal in XLPE cable insulation
Byproducts are still retained after degassing... Need to understand their impacts!
Remove DPMP
Remove DPMP
Thick cables are hard to fully degas
7. Byproducts are key determinants of electrical properties
The main goal of this work was to understand how one specific factor
impacts charge transport and trapping in XLPE: DCP byproducts
7
Objective: analyze the impacts of chemistry on XLPE electrical properties
How do each of the major DCP byproducts impact
charge storage and transport processes within XLPE?
What can influence their concentration?
1. Initial DCP concentration
2. Thermal history (degassing)
3. Intentional addition (soaking)
Adds byproducts... Removes byproducts...
8. I combined multiple types of processing and analysis into a
comprehensive study
8
Polyethylene
Melt pressing
(XL is here)
Aluminum
Polyethylene
Aluminum
Contacting
65Β°C,
72
hours
Polyethylene
Degassing
Polyethylene
Soaking
Focus on thermal
history Focus on byproducts
Analysis of polyethylene at various
conditions and electric fields
β Systematically study each impact
Electrical
characterization
1. Broadband dielectric
spectroscopy
2. Conduction current
measurement
3. Thermally stimulated
depolarization current
4. Current-voltage
measurement
Physical
characterization
1. Thermogravimetric
analysis
2. Infrared spectroscopy
9. Equipment for Broadband Dielectric
Spectroscopy (BDS) analysis (Chapter 3)
Equipment for Conduction Current Measurement (CCM)
and Current-Voltage Measurement (IVM) analysis
(Chapters 4 and 6)
For more details, see the dissertation
AC and DC analysis were both applied to XLPE
9
Short discussion will be done first
10. Equipment for Thermally Stimulated Depolarization Current (TSDC) analysis
(Chapter 5)
The primary focus of this talk will be on the results from TSDC analysis
Focus is on analyzing how charge storage changes in XLPE
10
11. Effects of residual molecules
on the dielectric response of
polyethylene
Dissertation Chapter 3
Technique: Broadband Dielectric Spectroscopy (BDS)
12. Polarizable species determine the dielectric response
12
In broadband dielectric spectroscopy (BDS), the capacitance (shown here as the permittivity) is
measured as a function of the frequency and is influenced by the available polarization mechanisms.
Equipment for BDS analysis
Source: ISIJ International, Vol. 51 (2011), No. 11, pp. 1766β1772
Frequency
range for
analysis
Ultraviolet light
(PHz)
Infrared light
(GHz β THz)
Microwaves
(MHz β GHz)
Radio waves
(Hz β MHz)
Exhibited in
polyethylene
(intrinsic)
Exhibited in
polyethylene
(impurities)
πΏππ π =
ππ
β²β²
ππ
β²
+
-
π = π2
+
+
+
13. BDS is used to measure the dielectric loss...
13
The capacitance of LDPE and XLPE samples is measured using this technique and then translated
into other metrics such as loss, conductivity, and so on in order to analyze the dielectric properties.
Low frequency, used
for conductive losses
High frequency,
used for capacitance
Loss data taken at f β€ 10 Hz
Equipment for BDS analysis
14. ...and analyze the temperature-dependent capacitance
14
The temperature coefficient of capacitance (TCC) can be measured using temperature-dependent
BDS and characterizes how sample capacitance changes in response to variable temperatures
Source: A G Cockbain and P J Harrop 1968 J. Phys. D: Appl. Phys. 1 1109
TCC is defined as: ππΆπΆ =
1
πΆβ²
ππΆβ²
ππ
=
1
πβ²
ππβ²
ππ
+ πΌπ
The temperature dependence of capacitance is controlled
by the temperature dependence of the permittivity, which
can be determined from the Clausius-Mossotti equation:
π β 1
π + 2
=
πΌπ
3πππ
π
ππ ππ
ππ
= (π + 2)(π β 1)
1
3πΌπ
ππΌπ
ππ
β πΌπ
β
ππΆπΆ =
(π + 2)(π β 1)
π
1
3πΌπ
ππΌπ
ππ
β πΌπ + πΌπ
Polyethylene has only electronic polarizationβ¦
Assume polarizability (Ξ±m) does not vary with T and Ξ΅r β 2
πππ β βππ
Equipment for BDS analysis
15. BDS experimental approach
15
Initial tests with as-received and degassed
polyethylene
Impacts of the crosslinking process:
increased DCP concentrations
Impacts of a DCP byproduct: acetophenone
(ACP)
16. The TCC of polyethylene: physical origins
16
Source: A G Cockbain and P J Harrop 1968 J. Phys. D: Appl. Phys. 1 1109; J. Polym. Sci. Polym. Phys. Ed., 22: 835-846.
ππΆπΆ β
(2 + 2)(2 β 1)
2
βπΌπ + πΌπ
πππ β βππ
For polyethylene, the TCC values
extracted from BDS are a match for Ξ±T
TCC data can be used to analyze
the structure of polyethylene
and compare between samples
LDPE data taken at f = 1 kHz
ππΆπΆ β β2πΌπ + πΌπ
17. TCC of polyethylene: impacts of residual byproducts
17
Byproducts fill in the voids present within XLPE, aiding thermal expansion
BDS data taken at f = 1 kHz
TGA data
Byproducts
Annealing
TGA data obtained by Hossein Hamedi
18. TCC of polyethylene: impacts of DCP concentration
18
If degassing is successful, then what led to these changes?
BDS
data
taken at
f = 1 kHz
TGA data
More DCP β More byproducts However, degassing = only trace concentrations
TGA data obtained by Hossein Hamedi
19. TCC of polyethylene: impacts of DCP concentration
19
Greater DCP concentrations increase this concentration of residual byproducts
TGA: Degassing apparently removes >99% of byproducts
FTIR: Chemical group associated with ACP is still present
β
There should be a population of trapped byproducts
that cannot be removed by degassing
BDS
data
taken at
f = 1 kHz
ACP FTIR data
More DCP β More byproducts Degassed samples still show byproducts...
FTIR data obtained by Hossein Hamedi
20. TCC of polyethylene: impacts of DCP concentration
20
Residual byproduct concentrations have been confirmed by other researchers
BDS
data
taken at
f = 1 kHz
More DCP β More byproducts
Source: Chong et al.: Heat Treatment of Cross-linked Polyethylene and its effect on morphology and space charge evolution
Removal of byproducts from XLPE thin films
crosslinked with initial 2% DCP by weight.
1.4% of the weight can be removed from
these samples, matching the TGA data.
Fewer byproducts
More byproducts
21. Impacts of byproducts and annealing on the dielectric loss
21
Annealing reduces the loss...
Loss data taken at f β€ 10 Hz
Loss data taken at f β€ 10 Hz
...and byproducts increase it
22. Excess acetophenone causes space charge buildup in XLPE
22
Space charge buildup due to acetophenone is a hazard for XLPE!
Acetophenone (ACP)
incorporated by soaking
for two hours at 50Β°C
Space
charge
buildup
Space
charge
buildup
Polyethylene
Excess ACP directly
contributes to the
buildup of space charge
23. Summary of the effects of residual molecules on the
dielectric response of polyethylene
23
In general, the dielectric properties of polyethylene are dominated by residual molecules
Residual DCP byproducts
Features
1. Trapped inside microvoids
present within XLPE films
2. Increases TCC magnitude
at elevated temperatures
Initial DCP concentration
Features
1. Increases the loss when
above a threshold (β7%)
2. Alters the TCC at both low
and high temperatures
Acetophenone
Features
1. Result of the crosslinking
process, found in voids
2. Leads to space charge
buildup at low frequencies
24. Electronic and ionic traps in
polyethylene active in
different temperature ranges
Dissertation Chapter 5
Technique: Thermally stimulated depolarization current (TSDC)
25. TSDC directly analyses charge storage and polarization
processes within dielectric materials
25
Steps
1. Apply a poling voltage (Ep) at the poling temperature
(Tp) for some amount of time (tp) to introduce charges
2. Cool the sample with the applied voltage on
3. Lock in stored charges by holding the sample at the
storage temperature (T0) with no poling
4. Measure the current released by stored charges as the
sample is heated at some ramp rate (Ξ²)
Polyethylene Polarization
+
+
-
-
+
+
+
+
-
+
Charges move in response
to the applied stresses
Tp
T0
Ep
Ξ²
tp
Polarization
Charging
Depolarization
Discharging
tp
Parameters
Tp = 90Β°C
Ep = 10 kV/mm
tp = 15 minutes
T0 = -150Β°C
Ξ² = 2.5Β°C/min
Responses (L to R): charge injection; dipole orientation;
space charge polarization; ionized impurities
26. TSDC directly analyses charge storage and polarization
processes within dielectric materials
26
Plan: expand the range of
examined temperatures
Steps
1. Apply a poling voltage (Ep) at the poling temperature
(Tp) for some amount of time (tp) to introduce charges
2. Cool the sample with the applied voltage on
3. Lock in stored charges by holding the sample at the
storage temperature (T0) with no poling
4. Measure the current released by stored charges as the
sample is heated at some ramp rate (Ξ²)
Tp
T0
Ep
Ξ²
tp
Polarization
Charging
Depolarization
Discharging
tp
Parameters
Tp = 90Β°C
Ep = 10 kV/mm
tp = 15 minutes
T0 = -150Β°C
Ξ² = 2.5Β°C/min
Responses (L to R): charge injection; dipole orientation;
space charge polarization; ionized impurities
Polyethylene Depolarization
+
+
+
+
-
+
Originally: + Originally: -
27. TSDC directly analyses charge storage and polarization
processes within dielectric materials
27
Plan: extract energy of trap states in XLPE
Heterocharge
Homocharge
Steps
1. Apply a poling voltage (Ep) at the poling temperature
(Tp) for some amount of time (tp) to introduce charges
2. Cool the sample with the applied voltage on
3. Lock in stored charges by holding the sample at the
storage temperature (T0) with no poling
4. Measure the current released by stored charges as the
sample is heated at some ramp rate (Ξ²)
Arrhenius fit is used to extract
the activation energy (EA)
π π = π0 exp β
πΈπ΄
ππ΅π
Homocharge (negative current) vs heterocharge (positive
current) is defined by charge relative to the electrode
Homocharge
+
+
Originally: +
+
+
Heterocharge
-
-
Originally: +
-
-
28. TSDC experimental approach
28
Initial tests with degassed LDPE and XLPE
Thermal history: degassing at 65Β°C vs 90Β°C
Impacts of byproducts: ACP and aMS
Impacts of poling parameters on d-XLPE
29. Impact of polarity and crosslinks on charge storage
29
Three distinct homocharge peaks found in both LDPE and XLPE
Degassed XLPE Degassed LDPE
30. High temperature peak originates from charge injection
30
Prior TSDC studies for XLPE focus on cables
Goal: add focused TSDC analysis on
the impact of DCP byproducts
Cyclical TSDC of XLPE cable section
Traps at amorphous-
crystalline interfaces,
including defects
Stored charge in
crystalline regions
and amorphous-
crystalline interfaces
Charge injection from the
semiconducting electrodes
Repeated anneals led
to reduced stored
charge in crystals and
greater injected
charge at electrodes
Sources: J. Polym. Sci. B Polym. Phys., 41: 1412β1421. doi:10.1002/polb.10489; J. Polym. Sci. B Polym. Phys., 42: 4164β4174. doi:10.1002/polb.20268
Heterocharge
Homocharge
Types of traps in XLPE active at high temperature
e-
e-
e-
-
Charge injection from the
semiconducting electrodes
Traps at amorphous-crystalline
interfaces, including defects
Stored charge in crystalline regions
and amorphous-crystalline interfaces
Crystal
Crystal
Crystal
Crystal
Amorphous
e-
-
e-
e-
31. Raising the degassing temperature impacts the spectra
31
Changing the thermal history alters charge storage and suggests certain origins
Major change
to this peak
Not much change
with this peak
Potential origins for these peaks
Source:
https://polymerdatabase.
com/polymer%20physics
/GlassTransition.html
Chain Motions
Low temperature peak
characteristics
β’ Intensity not impacted by
density of crosslinks
β’ Intensity not impacted by
degassing temperature
β’ Observed not far from Tg
Impurities
Medium temperature
peak characteristics
β’ Reduced intensity in LDPE
β’ Reduced intensity with
harsher degassing
β’ Observed near or just
below room temperature
32. The origins and energies of the three distinct peaks
32
Measured energies match
well with other techniques
e-
e-
e-
H2O
Charge Injection
Impurities
Chain Motions
Source:
https://polymerdatabase.
com/polymer%20physics
/GlassTransition.html
Matches with
literature?
Yes!
(~1 eV)
Yes!
(~0.4 eV)
Yes!
(0.1β0.2 eV)
33. The origins and energies of the three distinct peaks
33
Chain Motions Impurities Charge Injection
Peak Origin Temperature Range (Β°C) Measured Energy (eV) Reference Energy (eV) Source
Charge Injection 93.54 Β± 3.00 0.968 Β± 0.495 1 [1,2]
Impurities 11.57 Β± 4.39 0.387 Β± 0.135 0.4 [3]
Chain Motions -65.57 Β± 6.34 0.219 Β± 0.080 0.1 β 0.2 [4,5]
Source:
https://polymerdatabase.com/polym
er%20physics/GlassTransition.html
Sources: 1) C. G. Garton and N. Parkman, "Experimental and theoretical investigation of conduction in polyethylene from 4 MV/m up to 'intrinsic' breakdown,β; 2) Journal of Materials Science volume 51, pages
506β512(2016); 3) H. Hamedi et al., "Electric Field Assisted Transport of the Crosslinking Byproducts in Low-Density Polyethylene,β; 4) Polymer 40 (1999) 6405β6416; 5) J. Polym. Sci. B Polym. Phys., 34: 641-648
Next step: focus on this peak!
34. Soaking XLPE in liquid byproducts to analyze their impact
34
Polyethylene
Soaking
ACP aMS
Steps
1. Degas beforehand as normal (65Β°C, 72 hrs)
2. Bring liquid byproduct to 50Β°C
3. Let polyethylene soak for two hours
4. Apply electrical contacts as normal
To examine the impact of byproducts, add them to degassed films
aCA
XLPE sample soaked with aCA
with evaporated electrode
XLPE sample (not soaked)
with evaporated electrode
XLPE sample soaked with ACP
with evaporated electrode
Successfully incorporated two
byproducts β study their impact
35. Impact of added methylstyrene (aMS) to d-XLPE
35
aMS
Changes
1. Spectra remains similar to degassed samples
2. Significant increase of trapped charge for the
middle temperature peak β additional states
aMS: alters extent of trapped charge
Significant
increase
36. Impact of added acetophenone (ACP) to d-XLPE
36
ACP
Changes
1. Spectra now exhibits only one main peak β
ACP presence can determine if peaks appear
2. Heterocharge is observed β solvation reaction
ACP: alters trapping characteristics
Homocharge
Heterocharge
37. 37
Sources: Phys. Chem. Chem. Phys., 2019,21, 22888-22894; J. Phys. Chem. A 1997, 101, 4384-4391; Journal of Electroanalytical Chemistry 554/555 (2003) 133/143; Chemical Physics Letters 519β520 (2012) 1β17
C=O --- H-O | strong hydrogen bond
C-H --- O-H | weak hydrogen bond
Reaction = negative heterocharge
Impact of added acetophenone (ACP) to d-XLPE
ACP
Changes
1. Spectra now exhibits only one main peak β
ACP presence can determine if peaks appear
2. Heterocharge is observed β solvation reaction
ACP: alters trapping characteristics
β +
+
-
Energy = 0.8 eV
2 π»2π β π»3π+
+ ππ»β
Energy = 0.7 eV
Two possible reaction mechanisms exist
38. 38
Sources: Y. Sekii et al, "A study on the space charge formation in XLPEβ, doi: 10.1109/CEIDP.2001.963583; Y. Sekii et al, "The effects of material properties and inclusions on the space charge profiles of LDPE and
XLPE,β doi: 10.1109/CEIDP.2002.1048876; Journal of Electroanalytical Chemistry 554/555 (2003) 133/143; Chemical Physics Letters 519β520 (2012) 1β17
More moisture β more heterocharge; can be absorbed by additives or produced by decomposition
ACP markedly enhances conductivity in
H2O when compared to other byproducts
Impact of added acetophenone (ACP) to d-XLPE
ACP
Changes
1. Spectra now exhibits only one main peak β
ACP presence can determine if peaks appear
2. Heterocharge is observed β solvation reaction
ACP: alters trapping characteristics
Heterocharge origin = H2O dissociation
PEA data
2 π»2π
π΄πΆπ
π»3π+
+ ππ»β
ππΆπ΄
ππππππππ ππ
πππ + π»2π
Reaction Energy = 0.7 eV
Negative ions trapped,
move upon heating
39. 39
w/ H20
w/o H20
Variation in
hydration
ACP
Changes
1. Spectra now exhibits only one main peak β
ACP presence can determine if peaks appear
2. Heterocharge is observed β solvation reaction
ACP: alters trapping characteristics
Impact of added acetophenone (ACP) to d-XLPE
40. Impact of byproducts within as-received samples
40
Similar spectra to
degassed sample w/ ACP
r-XLPE
Tmax: 26.44 Β± 2.63 Β°C
EA: 0.675 Β± 0.023 eV
d-XLPE
Tmax: 11.57 Β± 4.39 Β°C
EA: 0.387 Β± 0.135 eV
Annealing and removal
changed the trap states
Impurity-related peak had altered characteristics
between degassed and as-received samples
41. Summary of the impact of byproducts
41
aMS: alters extent of trapped charge
Contributes mainly to impurity peak
Impurities
Not studied in
detail here
Source: N. Hirai, R. Minami, T. Tanaka and Y. Ohki, "Chemical group in crosslinking byproducts responsible for charge trapping
in polyethylene," in IEEE Transactions on Dielectrics and Electrical Insulation, vol. 10, no. 2, pp. 320-330, April 2003.
Solubility
1. ACP β similar concentration as the as-received β
similar results between as-received and soaked
2. aMS βmuch greater concentration than in cables
β significantly increased current when soaked
Difference due to higher solubility
42. 42
ACP: alters trapping characteristics
Determines if certain peaks appear
Sample
Peak Temperature
(Β°C)
Peak Energy (eV)
r-XLPE 26.44 Β± 2.63 0.675 Β± 0.023
d-XLPE and d-LDPE 93.54 Β± 3.00 0.968 Β± 0.495
d-XLPE and d-LDPE 11.57 Β± 4.39 0.387 Β± 0.135
d-XLPE and d-LDPE -65.57 Β± 6.34 0.219 Β± 0.080
d-XLPE w/ ACP 14.11 Β± 10.59 0.670 Β± 0.154
d-XLPE w/ aMS 90.57 Β± 5.86 1.496 Β± 0.567
d-XLPE w/ aMS 14.11 Β± 3.59 0.351 Β± 0.092
d-XLPE w/ aMS -71.07 Β± 0.93 0.252 Β± 0.023
Summary of the impact of byproducts
43. Impact of the TSDC poling parameters on the peaks
43
By varying the poling parameters, more information can be gleaned
Varied parameters
Ep = 10, 15, 20 kV/mm
Tp = 50, 30 Β°C
Right image made by Dr. Priyanka Dash (2013); further discussion can be found in the literature review and the dissertation work of Dr. Wei-En Liu (2009).
Temperature-dependence clarifies the origins of these two peaks
Defect Dipoles
Trapped Charges
44. Summary of the electronic and ionic traps in polyethylene
active in different temperature ranges
44
In general, three types of stored charge can be observed in polyethylene samples via TSDC
Source for polymer rotations image: https://polymerdatabase.com/polymer%20physics/GlassTransition.html
Chain Motions
Features
1. Observed close to the glass
transition (e.g. -65Β°C)
2. Not significantly impacted
by thermal history
3. Is influenced by byproducts
(reduced impact)
4. Origin: defect dipoles
Impurities
Features
1. Observed near room
temperature (e.g. 10-20Β°C)
2. Is influenced by thermal
history (reduced impact)
3. Is influenced by byproducts
(enhanced impact)
4. Origin: trapped charges
Charge Injection
Features
1. Observed at high
temperatures (e.g. 90Β°C)
2. Is influenced by thermal
history (reduced impact)
3. Is influenced by byproducts
(reduced impact)
4. Thermally activated
45. The Impacts of Impurities and Thermal History
45
Sources: https://wiki.openelectrical.org/index.php?title=Cable_Construction
XLPE enables power cable insulation...
...but has issues in dealing
with residual byproducts
Each byproduct
has its own impact
on the properties
Methylstyrene
Aids in charge trapping
Acetophenone
Promotes space charge
Control over thermal history is
needed to mitigate the impact
of these polar additives and
improve the overall properties
Submarine power cable
47. Presentations
47
Presented at the International Conference
on Broadband Dielectric Spectroscopy 2018
in Brussels
Presented at the International Conference on Dielectrics 2018 in Budapest
Presented at the Conference on Electrical Insulation and
Dielectric Phenomena 2019 at Pacific Northwest National Lab
Would have been presented at the
American Chemical Society National
Meeting 2020 in Philadelphia
48. Future Work
48
Other important areas that could be explored
1. Antioxidants
How do these molecules,
often used in cables, alter
the electrical properties?
3. Electrodes
e-
e-
e-
-
Charge injection from the
semiconducting electrodes
Does switching electrodes
alter the charge storing
characteristics of XLPE?
2. Time-dependence
What is the
timescale at which
charges are trapped?
49. Acknowledgements
Thanks for listening!
49
PSU β Dr. Lanaganβs Research Group
β’ Dr. Michael Lanagan
β’ Hossein Hamedi
β’ Cesar Nieves Sanabria
Financial Support provided by...
Additional support provided by...
β’ Penn State ECL
β’ Penn State Nanofab
β’ Dr. Eugene Furman
β’ Van Duin group
Editor's Notes
Make sure slide numbers and references are visible!
Parts: conductor (Al, Cu, etc.) transmits current β insulation maintains voltage β semicon shields (1 mm thick) reduce electrical stresses / smooths interfaces β copper tape is path for leakage β jacket / armor are for outer protection
Polyethylene unit cell β orthorhombic β a = 0.741 nm, b = 0.494 nm, c = 0.255 nm β one unit cell has 4 C and 8 H (bond lengths: sp3 C to sp3 C = 154 pm; sp3 C to H = 110 pm)
Breakdown voltage is intrinsically 8 MV/cm (800 kV/mm) and measured values are not much less but the design strength is 100x less due to defects
Loss values should be on the order of 0.01 and below and typically is enhanced by defects and impurities
Conductivity is supposed to be on the order of 10^-15 S/m and is enhanced by defects/impurities, there is very little intrinsic conduction β most of it is from charge injection and ionized impurities
Improve stability β cables can now operate at 90Β°C instead of 70Β°C and are stiffer
XLPE is common in medium and high voltage cables, can now operate at voltages up to 500 kV thanks to improvements in manufacturing
Semicon shield is there to prevent partial discharges at the conductor/insulator interface + moderate electrical stresses + protect against heat damage
XLPE is mainly used for AC transmission, not as common for DC transmission due to charge buildup issues (to be discussed in a few slides)
Reliability: cables intended to last for decades
Cost: LDPE pellets can be made for pennies per kg β DCP is much more expensive (hundreds of dollars per kg) but you donβt need much (as will be shown later)
Maintenance: is preventative β need to prevent physical damage and water absorbance β includes cleaning (dust, etc.) and resistance checks
Environmental friendliness: XLPE is a replacement for fluid-filled paper β EF includes life cycle concerns as well as material selection
βDue to advances in cable technology, XLPE is now being used in preference to the use of fluid filled cable. In these modern cables the central conductor is insulated by means of a cross linked polyethylene material, which is extruded around the conductor. The absence of fluid in the cable insulation enables a more mechanically robust overall cable construction. XLPE cables require less maintenance, with no ancillary fluid equipment to monitor and maintain. Due to the comparable simplicity of XLPE, this type of cable can be installed in most areas, such as tunnels, ducts and troughs. They may also be buried directly.β
From: https://www.nationalgrid.com/sites/default/files/documents/45349-Undergrounding_high_voltage_electricity_transmission_lines_The_technical_issues_INT.pdf
(reference on the installation of underground cables and contains some useful notes)
These types of cables are for both underground and submarine applications β overhead cables use the air as insulation
This insulation screens out the electric field generated by the cable and dissipates the magnetic field faster (though its more intense within three meters)
Additionally, running cables out of sight is preferred by the public for aesthetic reasons in addition to being safer
https://res.mdpi.com/d_attachment/energies/energies-11-00164/article_deploy/energies-11-00164.pdf β paper describing the recent installation of submarine EHV XLPE AC cables in Turkey
βTechnological evolution for submarine power cables has been more conservative
than for underground cables. The reason for that is that the high cost of eventual
subsea maintenance work leads to a preference for well-proven technology based
upon long time-service experience. The trend has consequently been that the voltage
level at which extruded dielectrics are used in submarine power cables is lagging
in relation to maximum feasible voltage levels for underground cables. For HVdc
cables the extruded dielectric is so far not technically feasible for the highest dc
voltages; however, it is expected that such cable systems will be introduced in the
near future for submarine applications.
While the oil-pressure paper dielectric represents a well-proven and mature
technology, the extruded dielectric represents a technology that definitely has a
great potential for further improvements. In practical designs only a fraction of
intrinsic electric properties experienced on thin films are utilized.β - Power Cables in the Twenty First Century
Scale bar is not given for the contaminant, but is likely to be tens to hundreds of microns in size
βA physical understanding of the barrier to electrical conductivity with respect to temperature and experimental conditions would be of great interest to the power transport community. Reduced conductivity allows for operation at higher voltages. Increasing voltage by a factor of ten reduces transmission losses by a factor of one hundred for the same power level. Transmission and distribution losses are approximately 6% of the electricity generated in the United States [10]. Reducing this value to 5% would reduce annual CO2 emissions by 19.3 million metric tons based on 2016 estimates from the U.S. Energy Information Administration. There is thus great value in better understanding and controlling the barriers to electrical conduction in XLPE.β
[10] R. K. Jackson et al., βOpportunities for Efficiency Improvements in the U.S. Electricity Transmission and Distribution System,β Oak Ridge, TN (United States), Apr. 2015.
βLong undersea / undergroundΒ high-voltage cablesΒ have a high electricalΒ capacitanceΒ compared with overhead transmission lines, since the live conductors within the cable are surrounded by a relatively thin layer of insulation (theΒ dielectric), and a metal sheath. The geometry is that of a long coaxialΒ capacitor. The total capacitance increases with the length of the cable. This capacitance is in aΒ parallel circuitΒ with the load. Where alternating current is used for cable transmission, additional current must flow in the cable to charge this cable capacitance. This extra current flow causes added energy loss via dissipation of heat in the conductors of the cable, raising its temperature. Additional energy losses also occur as a result ofΒ dielectricΒ losses in the cable insulation.
However, if direct current is used, the cable capacitance is charged only when the cable is first energized or if the voltage level changes; there is no additional current required. For a sufficiently long AC cable, the entire current-carrying ability of the conductor would be needed to supply the charging current alone. This cableΒ capacitanceΒ issue limits the length and power-carrying ability of AC power cables.[29]Β DC powered cables are limited only by their temperature rise andΒ Ohm's Law. Although some leakage current flowsΒ throughΒ the dielectricΒ insulator, this is small compared to the cable's rated current.β
βHigh voltageΒ is used forΒ electric powerΒ transmission to reduce the energy lost in theΒ resistanceΒ of the wires. For a given quantity of power transmitted, doubling the voltage will deliver the same power at only half the current. Since the power lost as heat in the wires is directly proportional to the square of the current, doubling the voltage reduces the line losses by a factor of 4. While power lost in transmission can also be reduced by increasing the conductor size, larger conductors are heavier and more expensive.β
From: https://en.wikipedia.org/wiki/High-voltage_direct_current
βCross section ofΒ submarine power cableΒ used in Wolfe Island Wind Project. The world's first 3-coreΒ XLPEΒ submarine cable to achieve a 245 kV voltage rating.β βWolfe Island Wind FarmΒ is a large wind farm project located on Wolfe Island, Ontario (near Kingston, Ontario). The wind farm became operational on June 29, 2009.[1]Β It is owned and operated byΒ Canadian Hydro Developers, Inc., through its subsidiary Canadian Renewable Energy Corporation (CREC). The power will be purchased byΒ Hydro OneΒ for distribution to consumers. The wind farm consists of eighty-six 2.3-megawatt (MW)Β SiemensΒ model Mark IIΒ wind turbinesΒ situated on the western portion ofΒ Wolfe Island.[2] Once completed, the 197.8Β MW project is expected to generate approximately 594 gigawatt-hours (GWΒ·h) of renewable power annually; enough to supply about 75,000 average households.[3]β
From: https://en.wikipedia.org/wiki/Wolfe_Island_Wind_Farm; see also http://en.coppercanada.ca/pdfs/CCMagazinePDFs/E156a.pdf for details
Chapter on High Voltage Transmission with some basic details on power cable insulation: https://www.sciencedirect.com/science/article/pii/B9780121709600500542
βWater trees grow relatively slowly over a period of months or years. As they grow, the electrical stress can increase to the point that an electrical tree is generated at the tip of the water tree [1,3-6]. Once initiated, electrical trees grow rapidly until the insulation is weakened to the point that it can no longer withstand the applied voltage and an electrical fault occurs at the water/electrical tree location. Many actions can be taken to reduce water tree growth, but the approach that has been most widely adopted is the use of specially engineered insulating materials designed to limit water tree growth. These insulation materials are called WTR-XLPE. These insulation materials, combined with the use of clean semicon shields and sound manufacturing processes have dispelled the concerns that many utilities had regarding the use of cables with a polymeric insulation.β - LONG-LIFE XLPE INSULATED POWER CABLE
Reasons to use peroxide: stability below the crosslinking temperature, decomposes readily when needed, efficient, gives uniform distribution, not much needed for sufficient crosslinking (60+%; 80+% is desired and can be obtained at this level of DCP addition)
DCP is orthorhombic with a = 1 nm, b = 0.75 nm, c = 2.1 nm β appears to be one single molecule per unit cell
This is a simplified process; DCP byproducts have names in boldface; for thin films, water and methane are considered trace b/c they just escape⦠they are more of an issue in thick cables
Based on Sahyoun et al., aCA is more common than ACP, meaning that pathway 2 is more likely than pathway 1, and aMS is the least common so dehydration is less likely than that
However, the cable data in two slides has ACP as the most common so maybe it depends??? β this is why we need controlled addition!!!
150C is the minimum T needed for crosslinking β 120C is the minimum T needed for DCP to decompose into aCA
Bond lengths
Inside phenyl group = 140 pm; sp3 C to sp3 C = 154 pm; alkene = 134 pm; sp3 C to H = 110 pm; C-O = 143 pm; C=O = 120 pm; O-H = 96 pm; O-O bond = 148 pm
The OβO bond is relatively weak, with aΒ bond dissociation energyΒ of 45β50Β kcal/mol (190β210Β kJ/mol), less than half the strengths of CβC, CβH, and CβO bonds.[2][3]
From: https://en.wikipedia.org/wiki/Organic_peroxide; energy convertor says this is approximately 2 eV (could be broken by visible light w/ approx. 620 nm (red light))
Beta scission = a radical breaks two carbons away from the charged atom, creating a primary free radical - https://en.wikipedia.org/wiki/Beta_scission
βIn general, the driving force for the Ξ²-scission reaction of the alkoxy radical is the reduced energy of the alkyl radical that is produced, compared with that of the oxygen-centered radical. Thus, Ξ²-scission is less favored when a higher energy methyl radical is generated. Methyl and oxygen-centered radicals have higher energies than other alkyl radicals; therefore, the peroxides that produce them are generally preferred for use in applications requiring high-energy radicals for hydrogen abstraction reactions; for example, polyolefin cross-linking.β - https://www.nature.com/articles/pj201066; Predominant methyl radical initiation preceded by Ξ²-scission of alkoxy radicals in allyl polymerization with organic peroxide initiators at elevated temperatures
Microvoids are generated during crosslinking on the scale of thousands to millions per ccm (MICROVOIDS IN CROSSLINKED POLYETHYLENE INSULATED CABLES)
These will get filled in by the byproducts and/or water
Very low water absorption by polyethylene (POLYETHYLENE AS A HIGH VOLTAGE CABLE INSULATION)
Lanagan will send me Mike Chungβs paper regarding polyethylene...
βThe LDPE process consists in five operations :β The compression of gas : Gaseous ethylene is supplied and melted with a part of unreacted gas from the process in oreder to be compress in the first reactor.This new compressed gas is melted again with unreacted gas and compress in the second compressor.β The polymerization : An initiator (organic peroxide) is added to the second compressed gas into the reactor and the materials are mixed inside the reactor through stirrer . Polymerization is obtained in the reactor at a certain pressure and temperature.β The separation of gas : The unreacted gas is then separated by 3 levels of separators. Those unreacted gas will be injected before the compressor, notice than a part will be exclude from the process.β The extrusion : Once the unreacted gas is removed, the polymers can be extruded and pelletized.β The storage and packaging : The pellets are dried through a dryer and classified pellets by pellet size. The degassing is done by hot air injection.β
https://guichon-valves.com/faqs/ldpe-llpde-hdpe-manufacturing-process-of-ldpellpdehdpe/
βThe invention discloses a method for preparing a raw material for producing dicumyl peroxide (DCP), and belongs to the technical field of catalytic oxidization of isopropylbenzene. In the method, a mixture of alkaline ionic liquid and sodium carbonate is taken as a catalyst, air is taken as an oxygen source, and the isopropylbenzene is subjected to catalytic oxidation to form a mixture of cumyl hydroperoxide and dimethyl-benzyl alcohol in a ratio of approximately 1:1. The obtained mixture is directly condensed to form the DCP, a reduction step in the process of producing the raw material of DCP is saved, and the production cost of DCP is reduced.β β Patent: https://patents.google.com/patent/CN102199114B/en (isopropylbenzene = cumene)
Note: ACP has a EA around 0.3 eV and PE has an EA around -0.1 eV IIRC
Only ACP is an electron trap due to its EA (positive) β the other two have negative EA
ACP is least hydrophobic; aMS is most hydrophobic and most similar to XLPE
In organic semiconductors, delocalization of the electrons = semi-conducting properties
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Trapping (-) is easier than trapping (+) in PE
More byproducts = ionic dissociation contributes more to space charge buildup
Cables are typically several mm thick
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Degassing: 60C -> 90C = 6x faster diffusion (matches Sahyoun) β 36 hrs vs 6 hrs; after 36 hrs, byproduct concentration is roughly constant and non-zero
Thinner = easier to degas
From Sahyoun et al.
βWhen we compared the Hansen solubility parameters (dT) of each molecule to that of PE [dT517.15 (MPa)1/2], we deduced that ACP and aCA exhibited a lower affinity toward PE than aMS, DPMP, and DCP.β βACP and aMS displayed very similar values of D. These values were significantly higher than those observed for aCA, despite similar molar volumes for aCA and aMS. We observed that ACP and aCA exhibited similar dT values; these were higher than those of PE and aMS, respectively. A possible explanation was that a competition between ACP and aCA occurred during the diffusion process, and this led to decreases in their diffusion rates. This could explain why the D values of the different species did not vary in agreement with their molar volume.β
LDPE samples are also prepared as control samples. Explicitly state that DCP is added beforehand. The same melt pressing procedure is used for all samples (180C, 12min)
LDPE pellets and DCP are provided (if asked, LDPE was made using free radical or coordination polymerization and DCP is made by the reaction of other molecules)
TGA = heat up a sample at a fixed rate (10 K/min) and measure the loss of mass
FTIR = use IR to vibrate molecules, each of which has a specific frequency (or wavelength or wave number) due to specific features in their structure
Equipment shown:
BDS β Solartron analyzer
CCM / IVM β HP pA meter and Trek amplifier and Agilent multimeter
Equipment shown:
TSDC β HP pA meter and Trek amplifier and Agilent multimeter
Index of refraction = 1.5 -> square = 2.25; relative permittivity is 2.3; great match! (polyethylene is non-magnetic which is why this works)
Index of refraction is 1.5 -> squared leads to 2.25 and round down to 2 for simplicity
βThe crystallinity of these samples was calculated from the density determined by using the flotation method. Thermal expansion from 2 to 90 K was measured in a three-terminal capacitance dilatometer.β β White and Choy 1984, Thermal Expansion and Gruneisen Parameters of Isotropic and Oriented Polyethylene
Local movement NOT diffusion
Microvoid impact on the capacitance can be calculated and will be put in the BDS / TCC paper
Water exists in trace levels in polyethylene samples; reaction with water leads to this result
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Trapping (-) is easier than trapping (+) in PE
More byproducts = ionic dissociation contributes more to space charge buildup
Other way to obtain an energy = curve fits
Go into more detail on the TSDC reference shown here
More data was taken to show the repeatability of these measurements, which was displayed in the thesis
According to Hossein, EA of diffusion of acetophenone in polyethylene has been calculated to be around 0.4 eV for LDPE
Sahyoun 2017 obtained a value of around 0.7 to 0.8 eV for as-received XLPE prior to degassing
According to Hossein, EA of diffusion of acetophenone in polyethylene has been calculated to be around 0.4 eV for LDPE
Sahyoun 2017 obtained a value of around 0.7 to 0.8 eV for as-received XLPE prior to degassing
Note: solubility is around 3% for ACP and 12% for aMS after two hour soak at RT (6% for aCA at 80C, but that has other issues)
Cesar asked why the charge injection cannot be observed β I said it was related to small molecules interfering with high T charge injection... need to find sources (CEIDP?)
Impurities are able to fill in holes and voids that charge could be injected into (this is known)
Heterocharge is an anomalous and uncommon result in TSDC of polyethylene
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Trapping (-) is easier than trapping (+) in PE
More byproducts = ionic dissociation contributes more to space charge buildup
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Trapping (-) is easier than trapping (+) in PE
More byproducts = ionic dissociation contributes more to space charge buildup
Hossein: aCA and aMS are almost completely immiscible in water while ACP has some solubility (0.06%)
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Trapping (-) is easier than trapping (+) in PE
More byproducts = ionic dissociation contributes more to space charge buildup
Inherent moisture concentration within LDPE is 15-20 ppm, can be as low as 10 ppm - MacromoleculesΒ 1984, 17, 9, 1644-1649, Β«Solubility and diffusion of water in low-density polyethyleneΒ»
According to Hossein, EA of diffusion of byproducts in polyethylene has been calculated to be around 0.4 eV for LDPE
Sahyoun 2017 obtained a value of around 0.7 to 0.8 eV for as-received XLPE prior to degassing
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Trapping (-) is easier than trapping (+) in PE
More byproducts = ionic dissociation contributes more to space charge buildup
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Trapping (-) is easier than trapping (+) in PE
More byproducts = ionic dissociation contributes more to space charge buildup
βHeat Treatment of Cross-linked Polyethylene and its Effect on Morphology and Space Charge Evolutionβ
Notes:
Trapping (-) is easier than trapping (+) in PE
More byproducts = ionic dissociation contributes more to space charge buildup
Have Hossein's dielectrphoretic results in the back of my mind for the trapped charge results
High T peak temperature was dependent on the poling temperature