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FLOWMETER- COLOURS
BOBBINS
FLOWMETER
• Flowmeters (flow indicators, flow tubes, rotameters)
indicate the rate of flow of a gas passing through them.
• They have an accuracy of about ±2.5%. For flows above
1 L/min, the units are L/min, and for flows below that,
the units are 100 mL/min
• They may be mechanical or electronic.
• Flowmeters are specifically constructed for each gas, since flow rate depends on
both viscosity and density of gas
• Only correct tube and bobbin or ball can be used to repair broken flowmeters.
• Since bobbin floats in gas stream, flowmeters will only function correctly if tube is
vertical.
• Flowmeters will not function correctly if the tube cracked.
• Components
1. A flow control (needle) valve.
2. A tapered (wider at the top), transparent plastic or glass tube.
3. A lightweight rotating bobbin or ball. Bobbin-stops at either end of the tube
ensure that it is always visible to the operator at extremes of flow
Flow control
(needle) valves
• These valves control the flow
through the flowmeters by
manual adjustment.
• They are positioned at the
base of the associated
flowmeter tube .
• Increasing the flow of a gas
is achieved by turning the
valve in an anticlockwise
direction.
A flow control (needle) valve and flowmeter.
Mechanism of action
• 1.When the needle valve is opened, gas is free to enter the tapered tube.
• 2.The bobbin is held floating within the tube by the gas flow passing around
it.The higher the flow rate, the higher the bobbin rises within the tube.
• 3.The effect of gravity on the bobbin is counteracted by the gas flow. A
constant pressure difference across the bobbin exists as it floats.
• 4.The clearance between the bobbin and the tube wall widens as the gas
flow increases
• 5. At low flow rates, the clearance is longer and narrower, thus acting as a
tube. Under these circumstances, the flow is laminar and a function of gas
viscosity (Poiseuille’s law).
• 6. At high flow rates, the clearance is shorter and wider, thus acting as an orifice.
Here, the flow is turbulent and a function of gas density.
• 7.The top of the bobbin has slits (flutes) cut into its side. As gas flows past it, the
slits cause the bobbin to rotate. A dot on the bobbin indicates to the operator that
the bobbin is rotating and not stuck.
• 8.The reading of the flowmeter is taken from the top of the bobbin .When a ball is
used, the reading is generally taken from the midpoint of the ball.
• 9.When very low flows are required, e.g. in the circle breathing system, an
arrangement of two flowmeters in series is used. One flowmeter reads a maximum
of 1 L/min allowing fine adjustment of the flow. One flow control per gas is needed
for both flowmeters.
• 10.There is a stop on the oxygen flow control valve to ensure a minimum oxygen
flow of 200–300 mL/min past the needle valve.This ensures that the oxygen flow
cannot be discontinued completely.
Mechanism of action of the
flowmeter.
As the bobbin rises from A to B,
the clearance increases
(from x to y).
• The indicator floats freely at a position where the
downward force caused by gravity equals the upward force
caused by the gas pressure on the bottom of the indicator.
• Because the tube is tapered, the size of the annular
opening around the indicator increases with height, and
more gas flows.
• A scale marked on or beside the tube indicates the gas
flowrate
A flowmeter panel.
Flow control knobs. Note the colour-coding and the
distinctive-shape oxygen control knob
Reading a flowmeter (top).
Different types of bobbin:
1. Ball.
2. non-rotating H float.
3. skirted.
4. non-skirted.
FlowmeterTube Arrangement
• Flowmeter tubes for different gases are grouped side by side.The various
gas flows meet at the common manifold (mixing chamber) at the top.
• Sometimes, there are two flowmeters for the same gas:
• One for low and one for high flows.
• The tubes are arranged in series (tandem)
• There is one flow control valve for the both flowmeter tubes. Gas from the
flow control valve first passes through a tube calibrated up to 1 L/minute,
then passes to a second tube that is calibrated for higher flows.
• Series flowmeter tubes offer increased accuracy .
FLOWMETER INDICATOR
SEQUENCE
• A,B: Potentially dangerous
arrangements, with the oxygen flow
indicator upstream.
• If a leak occurs, oxygen will be
selectively lost.
• C,D: Oxygen is downstream from
other gases, which is a safer
situation because anaesthetic
gas rather than oxygen will be lost.
• Arrows represent flows of gases
Problems in practice and safety features
• The flowmeter scale, tube, and indicator must be regarded as an inseparable unit.
• Should any one of the components need replacement, a complete new set must be
obtained.
• A crack in a flowmeter may result in a hypoxic mixture .To avoid this, oxygen is the
last gas to be added to the mixture delivered to the back bar.
• The tube assembly calibrated for one gas cannot be used for a different gas.
• Having one tube in the series arrangement for low flows (less than 1 L/minute) and
one for high flows (1 to 10 L/minute) will result in greater accuracy.
Damage to the flow indicator can result from a sudden projection to the top of the
tube due to a sudden rise in pressure.
Flow indicators can become worn or distorted by handling.
The stop at the top of the flowmeter tube can become dislodged and rest on top of the
indicator.
• Flow measurements can become inaccurate if the bobbin sticks to the inside wall of
the flowmeter.The commonest causes are:
• a) dirt: this is a problem at low flow rates when the clearance is narrow.The source of
the dirt is usually a contaminated gas supply. Filters, acting before gas enters the
flowmeters, will remove the dirt.
• b) static electricity: the charge usually builds up over a period of time, leading to
inaccuracies of up to 35%. Using antistatic materials in flowmeter construction helps to
eliminate any build-up of charge. Application of antistatic spray removes any charge
present.
Accidents have resulted from failure to see the bobbin clearly at the extreme ends of
the tube.This can be prevented by illuminating the flowmeter bank and installing a wire
stop at the top to prevent the bobbin reaching the top of the tube.
A leak may occur if a flow control valve is left open and there is no cylinder or yoke plug
in the yoke
Care of flowmeters
• Includes ensuring that:
Floats spin freely.
Qualified service personnel regularly maintain gas machines,
An oxygen analyzer used always
One never adjusts a flowmeter without looking at it,
One includes flowmeters in visual monitoring sweeps
One turns flowmeters off before opening cylinders,
connecting pipelines, or turning machine "on".

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Flowmeter colour bobbins

  • 2. FLOWMETER • Flowmeters (flow indicators, flow tubes, rotameters) indicate the rate of flow of a gas passing through them. • They have an accuracy of about ±2.5%. For flows above 1 L/min, the units are L/min, and for flows below that, the units are 100 mL/min • They may be mechanical or electronic.
  • 3. • Flowmeters are specifically constructed for each gas, since flow rate depends on both viscosity and density of gas • Only correct tube and bobbin or ball can be used to repair broken flowmeters. • Since bobbin floats in gas stream, flowmeters will only function correctly if tube is vertical. • Flowmeters will not function correctly if the tube cracked. • Components 1. A flow control (needle) valve. 2. A tapered (wider at the top), transparent plastic or glass tube. 3. A lightweight rotating bobbin or ball. Bobbin-stops at either end of the tube ensure that it is always visible to the operator at extremes of flow
  • 4. Flow control (needle) valves • These valves control the flow through the flowmeters by manual adjustment. • They are positioned at the base of the associated flowmeter tube . • Increasing the flow of a gas is achieved by turning the valve in an anticlockwise direction. A flow control (needle) valve and flowmeter.
  • 5. Mechanism of action • 1.When the needle valve is opened, gas is free to enter the tapered tube. • 2.The bobbin is held floating within the tube by the gas flow passing around it.The higher the flow rate, the higher the bobbin rises within the tube. • 3.The effect of gravity on the bobbin is counteracted by the gas flow. A constant pressure difference across the bobbin exists as it floats. • 4.The clearance between the bobbin and the tube wall widens as the gas flow increases • 5. At low flow rates, the clearance is longer and narrower, thus acting as a tube. Under these circumstances, the flow is laminar and a function of gas viscosity (Poiseuille’s law).
  • 6. • 6. At high flow rates, the clearance is shorter and wider, thus acting as an orifice. Here, the flow is turbulent and a function of gas density. • 7.The top of the bobbin has slits (flutes) cut into its side. As gas flows past it, the slits cause the bobbin to rotate. A dot on the bobbin indicates to the operator that the bobbin is rotating and not stuck. • 8.The reading of the flowmeter is taken from the top of the bobbin .When a ball is used, the reading is generally taken from the midpoint of the ball. • 9.When very low flows are required, e.g. in the circle breathing system, an arrangement of two flowmeters in series is used. One flowmeter reads a maximum of 1 L/min allowing fine adjustment of the flow. One flow control per gas is needed for both flowmeters. • 10.There is a stop on the oxygen flow control valve to ensure a minimum oxygen flow of 200–300 mL/min past the needle valve.This ensures that the oxygen flow cannot be discontinued completely.
  • 7. Mechanism of action of the flowmeter. As the bobbin rises from A to B, the clearance increases (from x to y). • The indicator floats freely at a position where the downward force caused by gravity equals the upward force caused by the gas pressure on the bottom of the indicator. • Because the tube is tapered, the size of the annular opening around the indicator increases with height, and more gas flows. • A scale marked on or beside the tube indicates the gas flowrate
  • 8. A flowmeter panel. Flow control knobs. Note the colour-coding and the distinctive-shape oxygen control knob
  • 9.
  • 10.
  • 11. Reading a flowmeter (top). Different types of bobbin: 1. Ball. 2. non-rotating H float. 3. skirted. 4. non-skirted.
  • 12. FlowmeterTube Arrangement • Flowmeter tubes for different gases are grouped side by side.The various gas flows meet at the common manifold (mixing chamber) at the top. • Sometimes, there are two flowmeters for the same gas: • One for low and one for high flows. • The tubes are arranged in series (tandem) • There is one flow control valve for the both flowmeter tubes. Gas from the flow control valve first passes through a tube calibrated up to 1 L/minute, then passes to a second tube that is calibrated for higher flows. • Series flowmeter tubes offer increased accuracy .
  • 13. FLOWMETER INDICATOR SEQUENCE • A,B: Potentially dangerous arrangements, with the oxygen flow indicator upstream. • If a leak occurs, oxygen will be selectively lost. • C,D: Oxygen is downstream from other gases, which is a safer situation because anaesthetic gas rather than oxygen will be lost. • Arrows represent flows of gases
  • 14. Problems in practice and safety features • The flowmeter scale, tube, and indicator must be regarded as an inseparable unit. • Should any one of the components need replacement, a complete new set must be obtained. • A crack in a flowmeter may result in a hypoxic mixture .To avoid this, oxygen is the last gas to be added to the mixture delivered to the back bar. • The tube assembly calibrated for one gas cannot be used for a different gas. • Having one tube in the series arrangement for low flows (less than 1 L/minute) and one for high flows (1 to 10 L/minute) will result in greater accuracy. Damage to the flow indicator can result from a sudden projection to the top of the tube due to a sudden rise in pressure. Flow indicators can become worn or distorted by handling.
  • 15. The stop at the top of the flowmeter tube can become dislodged and rest on top of the indicator. • Flow measurements can become inaccurate if the bobbin sticks to the inside wall of the flowmeter.The commonest causes are: • a) dirt: this is a problem at low flow rates when the clearance is narrow.The source of the dirt is usually a contaminated gas supply. Filters, acting before gas enters the flowmeters, will remove the dirt. • b) static electricity: the charge usually builds up over a period of time, leading to inaccuracies of up to 35%. Using antistatic materials in flowmeter construction helps to eliminate any build-up of charge. Application of antistatic spray removes any charge present. Accidents have resulted from failure to see the bobbin clearly at the extreme ends of the tube.This can be prevented by illuminating the flowmeter bank and installing a wire stop at the top to prevent the bobbin reaching the top of the tube. A leak may occur if a flow control valve is left open and there is no cylinder or yoke plug in the yoke
  • 16. Care of flowmeters • Includes ensuring that: Floats spin freely. Qualified service personnel regularly maintain gas machines, An oxygen analyzer used always One never adjusts a flowmeter without looking at it, One includes flowmeters in visual monitoring sweeps One turns flowmeters off before opening cylinders, connecting pipelines, or turning machine "on".