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Fermenter designs and setup
Design of a Fermenter
Construction Material
There are mainly two types of glass fermenters-
1. A glass vessel with a flat bottom and a top plate with a diameter of
60 cm (approximately). Sterilization of this type of vessel is
performed by general autoclaving. Borosilicate battery jars were
used as large glass vessels.
Construction Material
2. The second glass vessel contains stainless steel plates at the top and
bottom of the glass vessel. In situ sterilization is possible for this
type of glass vessel. However, it is more expensive than the glass
top vessels due to the use of stainless steel plates.
Temperature Control
During the fermentation process heat can be produced mainly in two
ways, firstly microbial biochemical reactions and secondly mechanical
agitation.
Agitator (Impeller)
Stirrer glands and bearings
• The Stuffing Box
• The Mechanical Seal
• Magnetic Drives
Baffles
The aeration system (sparger)
• Porous Sparger
• Orifice Sparger
• Nozzle Sparger
pH control sensors
Fermenter designs and setup

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Fermenter designs and setup

  • 2. Design of a Fermenter
  • 3. Construction Material There are mainly two types of glass fermenters- 1. A glass vessel with a flat bottom and a top plate with a diameter of 60 cm (approximately). Sterilization of this type of vessel is performed by general autoclaving. Borosilicate battery jars were used as large glass vessels.
  • 4. Construction Material 2. The second glass vessel contains stainless steel plates at the top and bottom of the glass vessel. In situ sterilization is possible for this type of glass vessel. However, it is more expensive than the glass top vessels due to the use of stainless steel plates.
  • 5. Temperature Control During the fermentation process heat can be produced mainly in two ways, firstly microbial biochemical reactions and secondly mechanical agitation.
  • 7. Stirrer glands and bearings • The Stuffing Box • The Mechanical Seal • Magnetic Drives
  • 9. The aeration system (sparger) • Porous Sparger • Orifice Sparger • Nozzle Sparger