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Unique solutions for quality control



 QUALIMATEST SA

Automatic quality control
 for the cutting industry




      QUALIMATEST SA |Chemin du Pont du Centenaire 109
             1228 Plan-les-Ouates (Genève) | Suisse
 Tel : +41 22 884 00 30 | Fax : +41 22 884 00 40| info@qmt.ch
More than 20 years of expertise in delivering of
solutions for quality control
•   1989   Foundation of the company

•   1991   Partnership with National Instruments (technology provider)

•   1995   Crédit Suisse price issued for a QMT vision system

•   2006   Implementation of a new project oriented structure

•   2008   Placing on the market of QMT Vision Inspector and QMTInspect-R

•   2009   20th anniversary of QMT, placing on the market of WatchProjector

•   2010   New premises

•   2011   Certification ISO 9001 of the company (after certification CSIA on 2003)

•   2012   Placing on the market of 3 new sorting machines QMTInspect




                                                      Décolletage| 2
A interdisciplinary team for a swiss service

• An independant limited company located in
  Plan-les-Ouates (Geneva)




• 17 empoyees


      Department            Effective
      Project management    3
      Technique             11
      Sales and marketing   2
      Administration        1


                                              Décolletage| 3
The reliability of our products and service are the
central values of Qualimatest




                                    Décolletage| 4
A very high level of service for the realization of
vision and automation solutions




                                     Décolletage| 5
An organization for maintenance management and
sustainability
• An organization to ensure optinum equipment operation
  throughout their life

• Basic benefits
    o Assistance and support with guaranteed delivery times
    o Telemaintenance


• A proposal with choice options for the customer
    o   Updating of the software
    o   Preventive maintenance
    o   Spare parts
    o   Management of the sustainability of the equipment
    o   Others according to customer requests




                                                    Décolletage| 6
A large customer panel

• 4 main markets : Watch (50%), Railway (15%), Automotive
  (25%), Medical (10%)

• Swiss and international customers
   o Watch : Audemars Piguet, Breitling, Patek Philippe, Ulysse
     Nardin, Swatch Group, …
   o Rail : CFF, Speno International
   o Automotive :Baud Industries, Continental, DuPont, Sonceboz, …
   o Medical : Allergan, Becton Dickinson, Johnson & Johnson,
     Medtronic, …


• More than 300 installed and maintained systems worldwide




                                            Décolletage| 7
The strengths of Qualimatest solutions for
automatic quality control
• Improve the repeatability of the control



• Lower costs of visual control (mean tens of k€ per year with
  an automatic sorting machine)



• Minimize the costs of non-quality by automatic 100% control



• Collect statistical data to drive the production and continuous
  improvement



                                             Décolletage| 8
Qualimatest offers a high level of service

• An ISO 9001 certified organization

• A draft process adapted to the industrial world to ensure
  achievement of customer’s objectives and deadlines

• A team of experts in vision, computer science, mechanical
  and automation

• Long experience in the automotive markets and
  micromechanics

• An organization for the maintenance management of
  delivered equipments


                                          Décolletage| 9
Control systems for vision based on a powerful and
efficient swiss made platform

QMTView
•   A reliable base of development with a user’s
    interface and multilanguage
•   Security, events logbook, etc …


QMT Vision Inspector
•   Hardware platform QVIHardware complete and
    compatible, proposed by market leaders to ensure
    perennity and maintenance
•   Treatment engine for images QVIEngine
    configurable to guarantee maintenance and
    evolution
•   Standard communication QVICom by I/O, TCP-IP
    and RS232
•   A multi language utilization supervisor existing in
    three versions QVIBase, QVIPro et QVIPro-MS to
    better fit with utilization needs
•   A complete range of services



                                                          Décolletage| 10
A large expertise in esthetical quality control

•   Technology being developed in
    collaboration with EPFL

•   QMTSubFace technolgy is integrated in
    QMT Vision Inspector platform

•   A reliable and automatic methodology for
    esthetical quality control that takes into
    account the subjective and human
    analyses to the definition of acceptance
    limits

•   Integrated in WatchProjector and
    QMTInspect




                                                 Décolletage| 11
WatchProjector : Optical equipment for automatic
measure and control without contact
•   A measure time of less than one second with
    an accuracy of less than one micron
•   Automatic recognition of components does
    not require precise positioning
•   An DXF superposition with automatic
    referencing on the part
•   A software easy to use by operators and
    efficient to create programs by a technician
•   A library of measurement functions

•   Cutting industry applications
     o Accurate without appreciation by the
       operator of components or finished
       products
     o Production driving




                                                   Décolletage| 12
QMTInspect : Sorting machines for guaranteed 100%
control




                                Décolletage| 13
QMTInspect-R : Control and sorting machine (glass
plate) for guaranteed 100% conformity
The specifications of the QMTInspect-R

•   Automatic feeding of parts

•   Several measurement stations modular
     o Vision, laser, air pad, …
     o Dimensional measurements with a
       repeatability down to 1 micron
     o Characterization of surfaces (scratches,
       stains, …)
     o Presence/ absence


•   Automatic multiple ejection of pieces
    according to measurement results

•   Speed: up to 10 pieces per second


                                                  Décolletage| 14
QMTInspect-RM : Control and sorting machine (glass
plate) for microtechnical pieces
The specifications of the QMTInspect-
  RM

•   Control and sorting of small components,
    typically from watches with high accuracy

•   Automatic feeding of pieces by vibrating
    bowl or Asyfeed Pocket

•   1 or 2 stations with 1 ou 2 cameras
     o Any type of measurements with a maximum
       accuracy of 1 micron
     o No chips, stains, scratches, chocks

•   Automatic multiple ejection of the pieces
    according to the measurement results

•   Speed: up to 4 pieces per second



                                                 Décolletage| 15
QMTInspect-C : Control and sorting machine
(conveyor) for guaranteed 100% conformity
The specifications of the QMTInspect-C

•   Automatic feeding of the pieces

•   One control axis per vision
     o 1 or 2 vertical cameras
     o Dimensional measurements with a
       repeatability down to 3 microns
     o Presence / Absence chips
     o Limited functions for surface characterization
       (scratches, stains, …)


•   Automatic ejection of wrong pieces
    according to measurement results

•   Speed: up to 3 pieces per second


                                                        Décolletage| 16
QMTInspect-PL : Control and sorting machine
(linear and housing) for microtechnical pieces
The specifications of the QMTInspect-
  PL
•   Control and sorting of small components,
    typically from watches, especially cylindrical
    (cutting industry) with very high accuracy

•   Automatic feeding of the pieces by vibrating
    bowl or Asyfeed Pocket

•   One vision station with 1 or 2 cameras
     o Any type of measurement with an accuracy
       of down to 0.7 microns
     o No chips, stains, scratches, chocks

•   Automatic multiple ejection of the pieces
    according to measurement results avec
    options de mise en plateau

•   Speed: up to 1 piece per second



                                                     Décolletage| 17
Specific developments to perfectly answer your needs
Equipment for automatic reading of engraved
numbers on watch components




                                 Décolletage| 19
Equipment for final quality control on medical
device in cleanroom




                                   Décolletage| 20
Welding station assisted by vision for the medical
industry




                                   Décolletage| 21
Quality Control of Pens for insuline injection




                                    Décolletage| 22
Medical unit automatic assembly
(robot guidance)




                                  Décolletage| 23
Railway measuring system




                           Décolletage| 24
Automatic reading of train identification numbers




                                  Décolletage| 25
An sorting machine QMTInspect-R controlling 5
parts per second with 8 cameras




                                 Décolletage| 26
Welding control




                  Décolletage| 27
Bars control for cutting tools manufactoring




                                  Décolletage| 28
Current sensors quality control




                                  Décolletage| 29
Coins automatic packaging
(robot guidance)




                            Décolletage| 30
Stay connected with Qualimatest
or contact us
Stay connected with Qualimatest
    www.qmt.ch

    www.linkedin.com/company/qualimatest-sa

    www.facebook.com/pages/Qualimatest/107384899337851?fref=ts

    www.youtube.com/user/qmtmeissner ( indique l’existence d’un film)

    fr.slideshare.net/QMTMeissner


Contact us
Chemin du Pont-du-Centenaire 109, 1228 Plan-les-Ouates (Genève)
Tél. : + 41 - 22 884 00 30
Fax : + 41 - 22 884 00 40
Email : info@qmt.ch


                                                  Décolletage| 31

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Qualimatest - Automatic quality control system for cutting industry

  • 1. Unique solutions for quality control QUALIMATEST SA Automatic quality control for the cutting industry QUALIMATEST SA |Chemin du Pont du Centenaire 109 1228 Plan-les-Ouates (Genève) | Suisse Tel : +41 22 884 00 30 | Fax : +41 22 884 00 40| info@qmt.ch
  • 2. More than 20 years of expertise in delivering of solutions for quality control • 1989 Foundation of the company • 1991 Partnership with National Instruments (technology provider) • 1995 Crédit Suisse price issued for a QMT vision system • 2006 Implementation of a new project oriented structure • 2008 Placing on the market of QMT Vision Inspector and QMTInspect-R • 2009 20th anniversary of QMT, placing on the market of WatchProjector • 2010 New premises • 2011 Certification ISO 9001 of the company (after certification CSIA on 2003) • 2012 Placing on the market of 3 new sorting machines QMTInspect Décolletage| 2
  • 3. A interdisciplinary team for a swiss service • An independant limited company located in Plan-les-Ouates (Geneva) • 17 empoyees Department Effective Project management 3 Technique 11 Sales and marketing 2 Administration 1 Décolletage| 3
  • 4. The reliability of our products and service are the central values of Qualimatest Décolletage| 4
  • 5. A very high level of service for the realization of vision and automation solutions Décolletage| 5
  • 6. An organization for maintenance management and sustainability • An organization to ensure optinum equipment operation throughout their life • Basic benefits o Assistance and support with guaranteed delivery times o Telemaintenance • A proposal with choice options for the customer o Updating of the software o Preventive maintenance o Spare parts o Management of the sustainability of the equipment o Others according to customer requests Décolletage| 6
  • 7. A large customer panel • 4 main markets : Watch (50%), Railway (15%), Automotive (25%), Medical (10%) • Swiss and international customers o Watch : Audemars Piguet, Breitling, Patek Philippe, Ulysse Nardin, Swatch Group, … o Rail : CFF, Speno International o Automotive :Baud Industries, Continental, DuPont, Sonceboz, … o Medical : Allergan, Becton Dickinson, Johnson & Johnson, Medtronic, … • More than 300 installed and maintained systems worldwide Décolletage| 7
  • 8. The strengths of Qualimatest solutions for automatic quality control • Improve the repeatability of the control • Lower costs of visual control (mean tens of k€ per year with an automatic sorting machine) • Minimize the costs of non-quality by automatic 100% control • Collect statistical data to drive the production and continuous improvement Décolletage| 8
  • 9. Qualimatest offers a high level of service • An ISO 9001 certified organization • A draft process adapted to the industrial world to ensure achievement of customer’s objectives and deadlines • A team of experts in vision, computer science, mechanical and automation • Long experience in the automotive markets and micromechanics • An organization for the maintenance management of delivered equipments Décolletage| 9
  • 10. Control systems for vision based on a powerful and efficient swiss made platform QMTView • A reliable base of development with a user’s interface and multilanguage • Security, events logbook, etc … QMT Vision Inspector • Hardware platform QVIHardware complete and compatible, proposed by market leaders to ensure perennity and maintenance • Treatment engine for images QVIEngine configurable to guarantee maintenance and evolution • Standard communication QVICom by I/O, TCP-IP and RS232 • A multi language utilization supervisor existing in three versions QVIBase, QVIPro et QVIPro-MS to better fit with utilization needs • A complete range of services Décolletage| 10
  • 11. A large expertise in esthetical quality control • Technology being developed in collaboration with EPFL • QMTSubFace technolgy is integrated in QMT Vision Inspector platform • A reliable and automatic methodology for esthetical quality control that takes into account the subjective and human analyses to the definition of acceptance limits • Integrated in WatchProjector and QMTInspect Décolletage| 11
  • 12. WatchProjector : Optical equipment for automatic measure and control without contact • A measure time of less than one second with an accuracy of less than one micron • Automatic recognition of components does not require precise positioning • An DXF superposition with automatic referencing on the part • A software easy to use by operators and efficient to create programs by a technician • A library of measurement functions • Cutting industry applications o Accurate without appreciation by the operator of components or finished products o Production driving Décolletage| 12
  • 13. QMTInspect : Sorting machines for guaranteed 100% control Décolletage| 13
  • 14. QMTInspect-R : Control and sorting machine (glass plate) for guaranteed 100% conformity The specifications of the QMTInspect-R • Automatic feeding of parts • Several measurement stations modular o Vision, laser, air pad, … o Dimensional measurements with a repeatability down to 1 micron o Characterization of surfaces (scratches, stains, …) o Presence/ absence • Automatic multiple ejection of pieces according to measurement results • Speed: up to 10 pieces per second Décolletage| 14
  • 15. QMTInspect-RM : Control and sorting machine (glass plate) for microtechnical pieces The specifications of the QMTInspect- RM • Control and sorting of small components, typically from watches with high accuracy • Automatic feeding of pieces by vibrating bowl or Asyfeed Pocket • 1 or 2 stations with 1 ou 2 cameras o Any type of measurements with a maximum accuracy of 1 micron o No chips, stains, scratches, chocks • Automatic multiple ejection of the pieces according to the measurement results • Speed: up to 4 pieces per second Décolletage| 15
  • 16. QMTInspect-C : Control and sorting machine (conveyor) for guaranteed 100% conformity The specifications of the QMTInspect-C • Automatic feeding of the pieces • One control axis per vision o 1 or 2 vertical cameras o Dimensional measurements with a repeatability down to 3 microns o Presence / Absence chips o Limited functions for surface characterization (scratches, stains, …) • Automatic ejection of wrong pieces according to measurement results • Speed: up to 3 pieces per second Décolletage| 16
  • 17. QMTInspect-PL : Control and sorting machine (linear and housing) for microtechnical pieces The specifications of the QMTInspect- PL • Control and sorting of small components, typically from watches, especially cylindrical (cutting industry) with very high accuracy • Automatic feeding of the pieces by vibrating bowl or Asyfeed Pocket • One vision station with 1 or 2 cameras o Any type of measurement with an accuracy of down to 0.7 microns o No chips, stains, scratches, chocks • Automatic multiple ejection of the pieces according to measurement results avec options de mise en plateau • Speed: up to 1 piece per second Décolletage| 17
  • 18. Specific developments to perfectly answer your needs
  • 19. Equipment for automatic reading of engraved numbers on watch components Décolletage| 19
  • 20. Equipment for final quality control on medical device in cleanroom Décolletage| 20
  • 21. Welding station assisted by vision for the medical industry Décolletage| 21
  • 22. Quality Control of Pens for insuline injection Décolletage| 22
  • 23. Medical unit automatic assembly (robot guidance) Décolletage| 23
  • 24. Railway measuring system Décolletage| 24
  • 25. Automatic reading of train identification numbers Décolletage| 25
  • 26. An sorting machine QMTInspect-R controlling 5 parts per second with 8 cameras Décolletage| 26
  • 27. Welding control Décolletage| 27
  • 28. Bars control for cutting tools manufactoring Décolletage| 28
  • 29. Current sensors quality control Décolletage| 29
  • 30. Coins automatic packaging (robot guidance) Décolletage| 30
  • 31. Stay connected with Qualimatest or contact us Stay connected with Qualimatest www.qmt.ch www.linkedin.com/company/qualimatest-sa www.facebook.com/pages/Qualimatest/107384899337851?fref=ts www.youtube.com/user/qmtmeissner ( indique l’existence d’un film) fr.slideshare.net/QMTMeissner Contact us Chemin du Pont-du-Centenaire 109, 1228 Plan-les-Ouates (Genève) Tél. : + 41 - 22 884 00 30 Fax : + 41 - 22 884 00 40 Email : info@qmt.ch Décolletage| 31