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AgriculturalProductCatalog
22
A world precision agriculture leader
When you take a need, add inspired ingenuity and develop the result with
unsurpassed quality, you get market-leading technology in the Agriculture
Industry:
• DICKEY-john developed the ag industry’s first successful planter monitor
• DICKEY-john was one of the industry’s first to be ISO 9001: 2008 quality
certified
• DICKEY-john was the first to offer a complete precision agriculture
package with IntelliAg®
and Trimble AgGPS AutoSteering
• DICKEY-john offers the award-winning handheld moisture tester mini
GAC®
- that uses the same technology as the U.S. federal standard
Customers on six continents depend on our precision products to perform
in the most rugged environments. In-house manufacturing and an on-site
engineering team help us maintain that DICKEY-john standard of quality.
When you buy DICKEY-john, you’re making an investment in the future of
your operation. Because DICKEY-john products solve not only today’s needs
but also tomorrow’s challenges.
33
Table of Contents
Material Application
Controllers .............................................................................................. 4
Application Sensors .............................................................................. 20
Anhydrous Control Accessories ......................................................... 22
Liquid Control Valves ............................................................................ 24
Hydraulic Control Valves ..................................................................... 27
Flow Meters ............................................................................................ 28
Planting
Planter / Grain Drill / Air Cart Monitors .......................................... 30
Seed and Flow Sensors ........................................................................ 45
Other Sensors ....................................................................................... 45
Flow Meters ........................................................................................... 46
Ground Speed Sensing .......................................................................... 48
Moisture Testing
Testers .................................................................................................... 50
Soil Compaction Testing ........................................................................ 58
Diagnostics ............................................................................................. 59
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4
MaterialApplication
Land Manager
Incredibly simple…amazingly accurate
Land Manager control systems are versatile, making precision chemical and fertilizer application easy for ag
operations.
Land Manager control systems provide:
• English and metric modes
• Multiple languages with no programming required
• Password protection to eliminate unwanted setup changes
• Speed, area, and distance monitoring modes
• Control of proportional, hydraulic, servo, and electric drives
• Two channels of variable-rate application control when connected to precision-farming software GPS package
The Land Manager control systems are available for flow or pres ure based systems for use with liquid, granular,
or anhydrous ammonia systems.
Customers who buy Land Manager also buy these accessories:
• Hopper Level Sensor- alerts when seed or granular material reaches low level in the hopper
• Hall Effect Sensor- cost-effective shaft revolution monitoring
• Application Rate Sensor- application rate sensors measure shaft rotation speed for precise granular application control
• Boom Control Module- provides manual control of up to six boom sections
Additional control system products:
• Pressure sensor or low-meter ..........pages 20, 21, 28, & 29
• Control valves ............................pages 24, 25, 26, & 29
• NH3 kit .............................................. pages 22 & 23
• Ground speed sensor ..................................... page 52
Rate
(Flow or pressure)
Boom Section
Configuration
Speed
Channel Label
Area
Land Manager
5
MaterialApplication
Land Manager SE
Economical application control
• Single channel
• Easy 1-button setup
• Up to 6 boom inputs
• Digital accessory input (hopper
level, fan RPM or vapor detector)
• Product-level monitoring
• Non-volatile memory retains settings
when disconnected from battery
Land Manager
Versatile application control
• Single channel
• Variable rate application control
• Application library stores up to 10
configurations
• Creates and logs up to 10 individual
reports
• Standard RS232 interface link
• Records tank fill (with optional flo
meter)
• Automatic pump shutoff
• Auto gain tunes responsiveness to
application
Land manager II
Maximum application control
• Dual Channel
• Spray and spread with one console
• Variable rate application control
for 2 channels
• Application library stores up to 10
configurations
• Creates and logs up to 10 individual
reports
• Standard RS232 interface link
• Records tank fill (with optional fl
meter)
• Automatic pump shutoff
• Auto gain tunes responsiveness to
application
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6
MaterialApplication
All AI Virtual
Terminals Feature:
• Graphic-defined keys for navigation
• Escape key
• Backlit graphics display for
night-time use
• Backlight intensity adjustment
• English or metric measurements
• SD card slot to support VT
reprogramming
AI 120 & AI 100 Virtual
Terminal
• 4-channel variable-rate prescription
• Compatible with GPS receiver/NMEA
• ISO compliant
• Video display (connects to 2 optional
cameras)
• SD card slot (for saving configuration
files, as-applied data, and prescription
application)
• Terminal generates as-covered maps
• Supports multiple languages
• 10” color screen (AI 100)
• 12” color screen (AI 120)
• AI 120 has integrated auto section
control and is compatible with Topcon
auto steering
AI 150 Virtual Terminal
• A 240 pixel X 240 pixel color graphics
display
• Integrated Tractor ECU
• Economical
• 5” color screen
IntelliAg®
AI Virtual Terminals
The AI Virtual Terminals (VT) are mounted inside the tractor cab and are the main user interface with the IntelliAg®
system.
AI 100 AI 50
AI 120
IntelliAg®
Accuracy @ every step with the world’s most versatile controller
IntelliAg® puts the future of application control in your cab providing state-of-the-art communication between implement
and tractor. The IntelliAg® precision farming system monitors and controls, with just one terminal eliminating the need for
multiple controllers.
Because IntelliAg® is designed for the ISO 11783 standard, it is interchangeable with other manufacturers’ compatible
equipment including:
• Great Plains
• Monosem
• Salford
If you do not have a terminal, you can choose from one of our AI terminals:
7
MaterialApplication
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WSMB
The Working Set Member Module (WSMB) is an
auxiliary to the Working Set Master Module (WSMTII)
and provides inputs from seed sensors for additional
row monitoring. Each WSMB can accept up to 18
rows of seed sensors and passes information direct
to the WSMTII. Up to 10 WSMB’s can be installed
to monitor up to 196 for installation virtually any
where on the implement.
TECU
The Tractor Electronic Control Unit (TECU) manages
the power on the CAN BUS and accessory sensor
inputs connected to the tractor cab harness, such
as ground speed.
WSMTII
The Working Set Master Module (WSMTII) houses
the system’s primary interface device. All system
parameters, constants, and memory are stored in
the WSMTII and controls the application of material
by interfacing with proportional hydraulic valves
and feedback sensors.
WSMTII modules are available for different
applications including: Sprayers, Fertilizer
spreaders, Anhydrous bars, Planters/grain drills,
Air Carts
Benefits of IntelliA ®
:
• ISO 11783 conformance allows for a common
installation to interface and operate multiple
implements
• Standard electrical connector at hitch for
convenient plug and play installation
• Full screen alarms identify abnormal or failed
operations
• Retains information when power failure occurs
• Variable rate application capability, as-
applied mapping, Auto Section
The following components are required for the
IntelliAg®
control system:
• Virtual Terminal
• Master Switch
• Working Set Master (WSMT2)
• Harnesses
• CAN Terminators
• Tractor Electronic Control Unit (TECU)
The following components are compliments to the
IntelliAg®
control system:
• Working Set Member Module (WSMB)
• Boom Switch Module with Planter
• Output Module
• Remote Test Switch
• Implement Lift Switch
MASTER SWITCH
AI 120
8
MaterialApplication
IntelliAg®
Auto Section Control
The system provides:
• Automatic shut off of individual planter sections (row units) as
previously planted areas are approached
• Reduction of wasted over planting of seed associated with angled
headlands and point rows
• Dedicated terminal for real time viewing of coverage maps
• Full color display for identification of external boundaries, a eas
planted and areas left to plant
• Touch screen manual planter section override
• Run in/Run out overlap setting for precise shut off and turn on/off
planting sections when entering and exiting headlands or point rows
• Side to side overlap “Gap” setting for adjustment of row unit overlap
into previously planted area
• Used in conjunction with AI100 terminal
IntelliAg®
Auto Section Control
9
MaterialApplication
Required
Row Section - Output Module:
• Used to drive up to 2 Tru Count solenoid air modules (8 Tru Count Clutches) also compatible
with electric clutches
Output Module - Harness:
• Used to connect the row section output module to the Tru Count solenoid air modules
In Cab Row - Shutoff Module:
• Used to provide a manual section physical switch shut off for row sections (rows 1-6), (7-12),
(13-18), and (19-24)
GPS Receiver (5hz minimum):
• Used to provide a GPS signal (RTK, VIAAS, and EGNOS only) to Auto Section Control system
IntelliAG®
Auto Section Control
Required
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10
MaterialApplication
ANHYDROUS
The IntelliAg®
anhydrous (NH3) control system provides automatic
ground speed control for the application of anhydrous ammonia only.
The system provides:
• Up to 2 independent channels of anhydrous ammonia control and allows
large tool bars to be split in half and vary the rate of each section while
traveling through a field
• Control of the pounds per acre of anhydrous ammonia applied when a
DICKEY-john anhydrous cooling system is paired with an anhydrous tool bar
• Flexibility to increase or decrease the rates of each material being
applied on the go by setting a desired target material rate
• Manual rate changes from the cab or using automatic prescription
application rates loaded into the IntelliAg®
from a prescription farming
VRT map
• Visual readout and display of important application information such as
pounds per hour, flow rate of anhydrous, total pounds of NH3 ap lied,
current NH3 tank level, along with field area covere
• The capability to log as-applied data and generate an as-covered map
The IntelliAg®
Anyhroudrous control system can be connected with an
ISO Compliant Virtual Terminal already in your tractor:
John Deere 2600/2630, Case IH Pro 700, AGCO C1000,2000,3000
A
Base System - Sprayer
• IntelliAg®
Virtual Terminal A1 PLUS, 10” color touch screen w/SD
card slot
• Tractor harness for use with 10” Virtual Terminal
• System power harness with ISO hitch connector
• ISO master switch to control on/off
• Hitch extension harness
• NH3- WSMT2
• WSMT2 T harness
• Control harness for connection to valves and feedback sensors
11
MaterialApplication
WSMTII-NH3
WSMTII-NH3
processes sensor inputs and
communicates them to the control unit
in the tractor cab.
Implement Lift Switch
Implement Lift Switch enables or
disables implement function and
attaches to 3 point hitch or lift cylinder.
Continental TTU
Continental TTU allows for faster
runs at lower tank pressures.
Continental TTU
Continental TTU allows for faster
runs at lower tank pressures.
Continental TTU
Continental TTU allows for faster
runs at lower tank pressures.
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MaterialApplication
Spraying
The IntelliAg®
sprayer control system (LIQIV) is designed with
features tailored specifically for sel -propelled and pulled-behind
liquid sprayers.
The system provides:
• 4 independent liquid control channels and inputs for auxiliary sensors
such as liquid pressure, shaft RPM and 7 boom shutoff inputs
• Monitor of up to 7 boom shutoff inputs, 2 shaft RPM sensors and 4
liquid pressure sensors
• Flexibility to use either pressure sensor or flow meter feedbac of
liquid flow rat
• Compatibility with a wide range of liquid servo control valves or
hydraulic control valves, and electric driven pumps.
• Simply set the desired target material rate and go
• Prescription variable rate flexibility to automatically increase or
decrease the rates of each material being applied as you drive
through the fiel
• Manual rate changes from the cab or by using prescription application
rates loaded into the IntelliAg®
from a prescription farming VRT map
• The capability to log as-applied data and generate an as-covered map
Spraying
Base System - Sprayer
• IntelliAg®
Virtual Terminal A1 PLUS, 10” color touch screen w/SD
card slot
• Tractor harness for use with 10” Virtual Terminal
• System power harness with ISO hitch connector
• ISO master switch to control on/off
• Hitch extension harness
• LIQIV - WSMT2
• WSMT2 T harness
• Control harness for connection to valves and feedback sensors
13
MaterialApplication
WSMTII-LIQIV
WSMTII-PDC processes sensor
inputs and communicates
them to the control unit in
the tractor cab.
Liquid
Control Valve
Liquid Control Valves
control the flo
of liquid based on
messages sent from the
tractor cab.
TECU
A Tractor Electronic Control Unit (TECU)
is required when using an IntelliAg®
10
inch terminal. It manages the power on
the CAN BUS and accessory sensor inputs
connected to the tractor cab harness,
such as ground speed.
Radar III
Radar III delivers accurate
ground speed measurement.
Boom Shutoff Valve
Boom Shutoff Valves are controlled by in-cab
switches and shuts off the flow of liquid
Boom Output Module
The boom output module is
required for control of boom
shutoff section valves.
Flow Meter
Flow meters monitor the
liquid flow rates (gallons
per minute).
Liquid Pressure
Sensor
Liquid Pressure Sensors are
used to measure the pressure
of liquid spray nozzles for
accurate application.
BSM
Boom Shutoff Module is
used to provide physical
in-cab switching for
manual on/off control
of boom sections 1-6.
BSM
Boom Shutoff Module is
used to provide physical
in-cab switching for
manual on/off control
AgGPS® 252
AgGPS® 252 is used for
position information in
VRT mode.
IntelliAg®
Terminal
The Virtual Terminal
is mounted inside the
tractor cab and is the
main user interface with
the IntelliAg®
system.
www.dickey-john.com
BSMBSM
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14
MaterialApplication
The IntelliAg®
granular spreader control system (GCIV) is designed
with features tailored specifically for sel -propelled and pulled-behind
granular spreaders.
The spreader system provides:
• 4 channels of granular control and inputs for auxiliary sensors such as
hopper level, shaft RPM, gate height, and 5 air boom shutoff inputs
• Monitoring of a 360° pulse-per-revolution feedback sensor; this mounts
on the shaft of the granular material delivery system to provide accurate
information relative to the granular material being applied
• Pulse-width-modulated, servo-drive hydraulic control valves, and electric
motor drives are controlled by the granular controller to maintain the
desired application rate.
• Simply set the desired target material rate and go
• Prescription variable rate flexibility to increase or decrease t e rates of
each material being applied as you drive through the fiel
• Manual rate changes from the cab or by using prescription application
rates loaded into the IntelliAg®
from a prescription farming VRT map
• A spinner or spread control feature to allow adjustment of the spread
width from the cab for conventional V-Box spreaders
• The capability to log as-applied data and generate an as-covered map
• Monitoring of up to 5 boom shutoff inputs, 2 shaft RPM sensors, 2 bin
level sensors, and 4 gate height sensors
Granular
Base System - Sprayer
• IntelliAg®
Virtual Terminal A1 PLUS, 10” color touch screen w/SD
card slot
• Tractor harness for use with 10” Virtual Terminal
• System power harness with ISO hitch connector
• ISO master switch to control on/off
• Hitch extension harness
• LIQIV - WSMT2
• WSMT2 T harness
• Control harness for connection to valves and feedback sensors
15
MaterialApplication
Application Rate Sensor
Application Rate Sensors measure shaft
rotation speed.
WSMTII-Granular
WSMTII-ACC processes sensor inputs and
communicates them to the control unit
in the tractor cab.
Fan RPM Sensor
Fan RPM Sensors measure the
fan revolutions per minute.
TECU
A Tractor Electronic Control Unit
(TECU) is required when using
an IntelliAg®
10 inch terminal. It
manages the power on the CAN
BUS and accessory sensor inputs
connected to the tractor cab
harness, such as ground speed.
Radar III
Radar III delivers accurate
ground speed measurement.
Hopper Level Sensor
Hopper Level Sensor alerts when seed or
granular material reaches low level in
the hopper.
Hydraulic Control Valve
Hydraulic Control valve is used to regulate
hydraulic oil flow to conveyor/auger
motor and spinner for control of material
application rate and spread width.
Gate Height
Sensor
Gate height sensor
alerts operator of
gate height/position.
AgGPS® 262
AgGPS® 262 is used for
position information in
VRT mode.
BSM
Boom Shutoff Module is used
to provide physical in-cab
switching for manual on/off
control of boom sections 1-6.
IntelliAg®
Terminal
The Virtual Terminal
is mounted inside the
tractor cab and is the
main user interface with
the IntelliAg®
system.
Hydraulic Control Valve
Hydraulic Control valve is used to regulate
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16
MaterialApplication
Radar III
Radar III delivers accurate
ground speed measurement.
10 inch color touch
screen Terminal
The IntelliAg®
terminal offers 4
channels of variable-rate control,
coverage maps with paint-over
prescription maps, Prescription
variable-rate maps, and GPS
receiver with NMEA output.
Control Valve
The control valve receives electrical
signals from the AgGPS NavController II
and converts signals to precise hydraulic
commands that the vehicle’s steering
system uses to keep the vehicle on path.
variable-rate maps, and GPS
receiver with NMEA output.
signals from the AgGPS NavController II
and converts signals to precise hydraulic
commands that the vehicle’s steering
system uses to keep the vehicle on path.
AgGPS AutoSenseTM
Steering Sensor
The AgGPS AutoSenseTM
steering sensor obtains
information without the use of moving parts
or linkages, and measures highly accurate
wheel angle information on all terrain. This
sensor continuously sends that information to
the AgGPS NavController II.
AutoSteering
1 inch repeatability from planting to harvest-any fiel
pattern.
IntelliAg®
equipped with the Trimble®
equipped with the Trimble®
AgGPS®
AutoSteering guidance system extends your operating
hours, so you can work when you need to andhours, so you can work when you need to and
maximize the precision of your rows.
The AutoSteering system provides:The AutoSteering system provides:
• Guidance to pre-defined field patterns at a speed as lGuidance to pre-defined field patterns at a speed as low
as 0.2 mph and as high as 22 mph
• Flexibility to work with various types of GPS signalsFlexibility to work with various types of GPS signals
including TRK, WAAS, and Omnistar HPincluding TRK, WAAS, and Omnistar HPincluding TRK, W
• 5 choices of field pattern type
• Field and farm events to be saved to an SD cardField and farm events to be saved to an SD card
• Vehicle and implement configurations to be saved foVehicle and implement configurations to be saved for
repeated use
• Operator Alert Timeout to steer the tractor in circles ifimeout to steer the tractor in circles ifOperator Alert Timeout to steer the tractor in circles ifOperator Alert T
not acknowledged by operator in a specified timnot acknowledged by operator in a specified time
• Software updates downloadable from the websiteSoftware updates downloadable from the website
AutoSteering
17
MaterialApplication
TECU
A Tractor Electronic Control Unit (TECU) is
required when using an IntelliAg®
10 inch
terminal. It manages the power on the CAN
BUS and accessory sensor inputs connected
to the tractor cab harness, such as ground
speed.
AutoSteering Screens
Operator view of Auto Steering
screen on IntelliAg®
terminal.
AgGPS 262 Receiver
Multiple options for GPS corrections
including WAAS, OmniSTAR and RTK.
AgGPS 900 radio (optional) provides +/- 1
inch pass-to-pass, year-to-year accuracy
using RTK corrections.
IBBC Hitch Connector
GPS, GLONASS, and RTK
base station
This rugged and weather proof base
station uniquely combines a GPS
receiver, RTK radio, and 10-hour battery
into one small unit for quick setup and
automatically assigns a previously set
point with AutobaseTM
technology.
AgGPS NavController II
The AgGPS NavController II uses data from the GPS
receiver and internal sensors to send precise instructions
to the steering control system.
T3 technology continually corrects for roll, pitch and yaw
by using state-of-the-art 6-axis solid state inertial sensors
to give you a true on-ground position.
Plug and play into most guidance ready vehicles.
GPS, GLONASS, and RTK
base station
This rugged and weather proof baseThis rugged and weather proof base
station uniquely combines a GPS
receiver, RTK radio, and 10-hour battery
into one small unit for quick setup and
automatically assigns a previously set
point with Autobase
RTK GPS networks
Trimble RTK networks currently cover more than 130
million acres of North American farmland, so you
may have a network covering your area. A network
consists of a number of fixed TK base stations that
independently broadcast RTK correction signals so the
vehicle can obtain sub-inch accuracy. Contact a local
Trimble reseller to manage an RTK network in your
area - RTK fees may apply for network usage.
www.dickey-john.com
18
MaterialApplication
Task Controller
The task controller software program is integrated into the IntelliAg®
terminal to manage tasks associated with:®
terminal to manage tasks associated with:®
• Variable-rate application
• Logging as-applied rates
• Autosteering CFFE file
Benefits and Features:
• Loads and runs up to 4 variable-rate
prescriptions simultaneously
• Logs as-applied application rates
• Stores system configuration setting
VARIABLE-RATEATEA APPLICATIONATIONA
After loading selected prescriptions stored on the SD card, the variable-rate map will be displayed on
the terminal. During the application of prescribed materials, an as-covered map is displayed over the
prescription map
Note: Farm prescription software must be compatible with FODM applications*
*Examples: Farm Works versions 12, SGIS software, GTA Software Suite, Map Shots, Ag Leader SMS
CFFE AS APPLIED
START AND STOP TASKLOAD SELECTED TASK AS COVERED
19
MaterialApplication
CREATED BOUNDARY MAP FROM IMPORTED
FIELD MAP FROM USDA
YIELD MAP IMPORTED FROM YIELD MONITOR DATA
VARIABLE APPLICATION MAP OF SEED CORN SOIL SAMPLE MAP FOR PHOSPHOROUS
USING SOIL SAMPLES
USDA NCRS SOIL TYPE MAP AS APPLIED SEEDING MAP
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20
MaterialApplication
Liquid Pressure Sensor
• Measures 0-650 psi liquid pressure
• Can be used as alternative to flow meter
in Land Manager or IntelliAg®
liquid sprayer
control systems
• Reads liquid pressure at nozzle on spray bar
• Prevents over-application caused by single
nozzle clogs
Application Rate Sensor
• Measures shaft rotation speed
• Outputs at 360 pulses per revolution for
increased accuracy
• RPM range 2-2,500
• Easily adapts to 1 and 1 1/4 inch diameter shafts
• 12 volt sensor with square-wave signal output
Hall Effect Sensor
• Measure rotational shaft speed and ground speed
• Available in threaded or smooth surfaces for
convenient mounting
• 12 volt sensor with square-wave signal output
• Detects teeth of sprocket, magnets, lug nuts, etc.
Application Sensors
21
MaterialApplication
Implement Lift Switch
• Enable or disable implement function
• Attaches to 3-point hitch or lift cylinder
• Ties to planter monitors and control systems
Hopper Level Sensor
• Mounts inside planter, drill or air cart
• Alerts when seed or granular material
reaches low level
Hopper Level Sensor
Air Pressure Sensor
• Measures air pressure in seed hopper and
air cart tank
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22
MaterialApplication
Continental Magnum Equalizer
• Allows faster runs at lower tank pressures
• Attain flow rates up to 9,600 lb./h .
• Standard 1 ¼ inch plumbing
• Compatible with N-Serve nitrogen stabilizer
• Interchangeable offices hose barbs for constant
2% or less vapor bleed off
Single TTU System
• Attain flow rates up to 4,200 lb./h .
• Standard 1 ¼ inch plumbing
• Compatible with N-Serve nitrogen stabilizer
NH3 System Flow Rates
All maximum flow rates listed are at 110 psi tank pressure
NH3 Flow Rate Formula
To calculate NH3 flow rates (lbs./h .) so you can select the appropriate heat exchanger kit and
valve size, use the following formula:
Applicator width x speed x application rate (gpa) x 0.1212
Example: 42.5 ft x 6 m.p.h. x 200 lbs. NH3 x 0.1212 = 6,181 lbs./hr.Example: 42.5 ft x 6 m.p.h. x 200 lbs. NH3 x 0.1212 = 6,181 lbs./hr.Example: 42.5 ft x 6 m.p.h. x 200 lbs. NH3 x 0.1212 = 6,181 lbs./hr
23
MaterialApplication
NH3 Kit Anhydrous Ammonia Flow Rate Chart
Heat Exchanger Kit Maximum Flow Rate
Single TTU..................................................................... ¾ inch 4,200 lbs./hr.
Single TTU 5,500 lbs./hr...................................................................... 1 inch
Continental Magnum ...........................................1¼ inch Equalizer 9,600 lbs./hr.
Important!
To ensure the highest possible flow rates, your applicator plumb ng must be sized properly. The
following is a guideline for transfer of NH3 from the nurse tank to the applicator.following is a guideline for transfer of NH3 from the nurse tank to the applicator.following is a guideline for transfer of NH3 from the nurse tank to the applicator
LBS./HR ...............................................................................PLUMBING SIZE
0-3,600 .............................................................. 1 inch feed line & breakaway
3,600-6,800 ...................................................... 1 ¼ inch feed line & breakaway1 ¼ inch feed line & breakaway
6,800 & UP....................................................... 1 ½ inch feed line & breakaway1 ½ inch feed line & breakaway
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24
MaterialApplication
Valve Description Max GPM
3/8 inch 3/8 in. 2-way SS
Valve, 3/8 in. 2-way SS
3/8 in. 3-way SS
Valve, 3/8 in. 3-way
6
3
1/2 inch 1/2 in. 2-way SS
Valve, 1/2 in. 2-way SS
30
3/4 inch 3/4 in. 2-way poly
Valve, 3/4 in. 2-way SS
3/4 in. 2-way SS
(used with NH3 TTU kit)
Valve, 3/4 in. 2-way poly
51
30
1 inch 1 in. 2-way CS
(used with NH3 TTU/Cont kit)
Valve, 1 in. 2-way CS
1 in. 2-way poly
Valve, 1 in. 2-way poly
1 in. 2-way SS
68
68
68
1.5 inch 1.5 in. 3-way poly
Valve, 1.5 in. 3-way poly
1.5 in. 3-way poly
Valve, 1.5 in. 3-way SS
47
34
2 inch 2 in. 2-way SS
Valve, 2 in. 2-way SS
2 in. 3-way SS
Valve, 2 in. 3-way SS
376
47
3 inch 3 in. 2-way SS
Valve, 3 in. 2-way SS
720
Liquid Control ValvesLiquid Control Valves
25
MaterialApplication
3/8 in.
2-way SS
1 in.
2-way CS
1.5 in.
3-way SS
3/8 in.
3-way SS
1 in.
2-way poly
2 in.
2-way SS
1/5 in.
2-way SS
1 in.
2-way SS
2 in.
3-way SS
3/4 in.
3-way poly
1.5 in.
3-way poly
3 in.
2-way SS
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26
MaterialApplication
3/4 in.
single shutoff
3/4 in.
3 bank shutoff
3/4 in.
5 bank shutoff
3/4 in.
3 bank shutoff3 bank shutoff3 bank shutoff
3/4 in.
5 bank shutoff
27
MaterialApplication
Hydraulic Control Valves
Proportional Hydraulic Flow
Control Valve
• Available in 4 and 8 GPM sizes
• Operating pressure inlet 3,500 PSI (240 bar)
• Regulated flow rate 0-4 GPM (0-15 LMP), 0-8 GPM (0-30 LPM),
and 0-24 GPM (0-90 LPM)
• Reverse free flow cracking pressure 15-20 PSI (1-1.4 BAR)
• Internal leakage 0.10 GPM (0.38 LPM) at zero current
• Coil voltage 12 VDC
• Maximum control current of 1,500 ± 100 mA
Servo Hydraulic Flow
Control Valve
• For precise oil flow to hydraulic-driver
conveyors and liquid pumps
• Control hydraulic flow from 4 to 58 GP
• Variety of sizes available
HD 4180
All in One Hydraulic Motor & Valve Assembly
• 0-4 GPM hydraulic flow delivers 4-180 RPM at 1,400 inch
pounds of torque
• Eliminates ground drivers system to rotate seeding shafts
• Install up to four units in series to control multiple
planter sections or fertilizer application
• Interface with ground speed control systems for variable
rate planter and fertilizer application control
• Manual override of hydraulic flow in the event of
electrical failure
www.dickey-john.com
28
MaterialApplication
Flow Meters
Available in poly or stainless steel to meet your spraying needs
¾ - 2 inch poly flow meter assemblies include:
• Flow meter body with turbine, axle and bearings
• Hall effect sensor with 3-pin weather pack connector
• Hose barbs for inlet and outlet
• Viton O-ring
• Coupling nuts
¾ inch poly flow meter assemblies include:
• Flow meter body with turbine, axle and bearings
• Hall effect sensor with 3-pin weather pack connector
• Flanges with Viton O-rings of inlet and outlet
• Flat flanges (no O-rings
29
MaterialApplication
Use the following information to help you
choose the right Flow meter for your equipment.
Liquid Flow Rate Formula - To calculate liquid flow rates (gpm) so you can
pick the correct Flow meter for your application, use the following formula:
Width x speed x application rate (gpa) x 0.00202= gpm
Example: 60 ft. x 15 mph x 20 gpa x 0.0020= 36.36
Liquid Flow Meter Sizes
Flow Meter Flow Rate
3/4 inch 1.8-18.5 GPM
1 inch 0.64-26.4 GPM
1 1/2 inch 9.25-92.5 GPM
2 inch 19.00-198 GPM
3 inch 39.6-396 GPM
4 inch 79.0-790 GPM
Rotary Flow Meter
Measures two flow ranges:
• 0.5 to 5 gallons per minute
• 0.2 to 2 gallons per minute (with
low flow adapter
Include hose barbs and hose clamps
for connections to 1/2 inch tubing,
for pre-wetting and low GPM flow
rate accuracy.
www.dickey-john.com
30
Planting
WORLD-CLASS PRECISION PLUS FLEXIBLE MONITORING
For incredible versatility and unsurpassed accuracy, choose the PM Series of planter
monitors. With models to monitor as few as 1 row or as many as 36 rows simultaneously,
this series has what you need to optimize planting and minimize skips and missed rows.
PM300, PM400, PM500, and PM600 Series planter monitors offer:
• Row and ground speed monitoring
• Area and population count
• Accessory monitoring
• High and low population warning alarms
• Speed and area modes for quick field assessments
• Data saved even in power losses
• Present parameters for out-of-the-box
• Customized features for advanced operation
• Multiple seed flow display options- bar graphs, gauges, flashin bar
segments, test enlargement
PM100 & PM100 E
Economical planter monitoring
• 1- to- 16-row monitoring
• Automatic sensor to detect seed flo
• LED row indicators
• Multiple seeds per second row failure
setting options
W
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Planting
PM300
The next level in planter monitoring
• 16-row monitoring
• 1 accessory input (select shaft RPM, liquid flow meter rate, or fan RPM)
• Ground speed monitoring
PM400
Large-scale planter monitoring
• 36-row monitoring
• 1 accessory input (select shaft RPM, liquid flow meter rate or an RPM)
• Ground speed monitoring
PM500
Expanded planter monitoring
12-row monitoring
• 12-row tramline (four rows simultaneously)
• Right and left marker input CAN-based external row shutoff module
• 3 accessory inputs (shaft RPM, liquid flow meter rate and fan R M)
• Ground speed monitoring
PM600
Modular planting monitoring
• 64-row monitoring
• 1 accessory input (select shaft ROM< liquid flow meter rate or an RPM)
• Ground speed monitoring
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32
Planting
All AI Virtual
Terminals Feature:
• Graphic-defined keys for navigation
• Escape key
• Backlit graphics display for
night-time use
• Backlight intensity adjustment
• English or metric measurements
• SD card slot to support VT
reprogramming
AI 120 & AI 100 Virtual
Terminal
• 4-channel variable-rate prescription
• Compatible with GPS receiver/NMEA
• ISO compliant
• Video display (connects to 2 optional
cameras)
• SD card slot (for saving configuration
files, as-applied data, and prescription
application)
• Terminal generates as-covered maps
• Supports multiple languages
• 10” color screen (AI 100)
• 12” color screen (AI 120)
• AI 120 has integrated auto section
control and is compatible with Topcon
auto steering
AI 150 Virtual Terminal
• A 240 pixel X 240 pixel color graphics
display
• Integrated Tractor ECU
• Economical
• 5” color screen
IntelliAg®
AI Virtual Terminals
The AI Virtual Terminals (VT) are mounted inside the tractor cab and are the main user interface with the IntelliAg®
system.
AI 100 AI 50
AI 120
IntelliAg®
Accuracy @ every step with the world’s most versatile controller
IntelliAg® puts the future of application control in your cab providing state-of-the-art communication between implement
and tractor. The IntelliAg® precision farming system monitors and controls, with just one terminal eliminating the need for
multiple controllers.
Because IntelliAg® is designed for the ISO 11783 standard, it is interchangeable with other manufacturers’ compatible
equipment including:
• Great Plains
• Monosem
• Salford
If you do not have a terminal, you can choose from one of our AI terminals:
33
Planting
www.dickey-john.comwww.dickey-john.com
WSMB
The Working Set Member Module (WSMB) is an
auxiliary to the Working Set Master Module (WSMTII)
and provides inputs from seed sensors for additional
row monitoring. Each WSMB can accept up to 18
rows of seed sensors and passes information direct
to the WSMTII. Up to 10 WSMB’s can be installed
to monitor up to 196 for installation virtually any
where on the implement.
TECU
The Tractor Electronic Control Unit (TECU) manages
the power on the CAN BUS and accessory sensor
inputs connected to the tractor cab harness, such
as ground speed.
WSMTII
The Working Set Master Module (WSMTII) houses
the system’s primary interface device. All system
parameters, constants, and memory are stored in
the WSMTII and controls the application of material
by interfacing with proportional hydraulic valves
and feedback sensors.
WSMTII modules are available for different
applications including: Sprayers, Fertilizer
spreaders, Anhydrous bars, Planters/grain drills,
Air Carts
Benefits of IntelliA ®
:
• ISO 11783 conformance allows for a common
installation to interface and operate multiple
implements
• Standard electrical connector at hitch for
convenient plug and play installation
• Full screen alarms identify abnormal or failed
operations
• Retains information when power failure occurs
• Variable rate application capability, as-
applied mapping, Auto Section
The following components are required for the
IntelliAg®
control system:
• Virtual Terminal
• Master Switch
• Working Set Master (WSMT2)
• Harnesses
• CAN Terminators
• Tractor Electronic Control Unit (TECU)
The following components are compliments to the
IntelliAg®
control system:
• Working Set Member Module (WSMB)
• Boom Switch Module with Planter
• Output Module
• Remote Test Switch
• Implement Lift Switch
MASTER SWITCH
AI 120
34
Planting
IntelliAg®
Auto Section Control
The system provides:
• Automatic shut off of individual planter sections (row units) as
previously planted areas are approached
• Reduction of wasted over planting of seed associated with angled
headlands and point rows
• Dedicated terminal for real time viewing of coverage maps
• Full color display for identification of external boundaries, a eas
planted and areas left to plant
• Touch screen manual planter section override
• Run in/Run out overlap setting for precise shut off and turn on/off
planting sections when entering and exiting headlands or point rows
• Side to side overlap “Gap” setting for adjustment of row unit overlap
into previously planted area
• Used in conjunction with AI100 terminal
IntelliAg®
Auto Section Control
35
Planting
Required
Row Section - Output Module:
• Used to drive up to 2 Tru Count solenoid air modules (8 Tru Count Clutches) also compatible with
electric clutches
Output Module - Harness:
• Used to connect the row section output module to the Tru Count solenoid air modules
In Cab Row - Shutoff Module:
• Used to provide a manual section physical switch shut off for row sections (rows 1-6), (7-12),
(13-18), and (19-24)
GPS Receiver (5hz minimum):
• Used to provide a GPS signal (RTK, VIAAS, and EGNOS only) to Auto Section Control system
IntelliAG®
Auto Section Control
Required
www.dickey-john.com
36
Planting
PLANTING
The IntelliAg®
planter/drill system (PDC) provides planter monitoring and con®
planter/drill system (PDC) provides planter monitoring and con®
trol
of seeds being placed in soil by each row unit, including counting seeds planted
per acre, inches between seeds and average population.
The system provides:
• Planter monitor functionality (max. 196 rows)
• 4 independent control channels for:
• Row crop planter seeding (seeds/acre)
• Grain drill seeding (lbs./acre)
• Liquid spraying (gal./acre)
• Granular fertilizer (lbs./acre)
• Control over the number of seeds planted per acre and ease of use to set the
desired target material rate and go
• Prescription variable rate flexibility to increase or decrease t e population as you
drive through the fiel
• Manual population rate changes from the cab or by using prescription application
rates loaded into the IntelliAg®
from your computer
• Monitoring of 16 seed sensors along with accessory implement sensors including 2
hopper level, 2 air pressure, 2 shaft RPM, 1 ground speed sensor, and 1 lift switchhopper level, 2 air pressure, 2 shaft RPM, 1 ground speed sensor, and 1 lift switchhopper level, 2 air pressure, 2 shaft RPM, 1 ground speed sensor
• Auto row shutoff control that utilizes Tru Count Clutches (24 rows)
The IntelliAg®
planter/drill system can be connected with an ISO Compliant Virtual
Terminal already in your tractor: John Deere, Case IH, AGCO
P
Base System - Sprayer
• IntelliAg®
Virtual Terminal A1 PLUS, 10” color touch screen w/SD
card slot
• Tractor harness for use with 10” Virtual Terminal
• System power harness with ISO hitch connector
• ISO master switch to control on/off
• Hitch extension harness
• PDC - WSMT2
• WSMT2 T harness
37
Planting
Application Rate Sensor
Application Rate Sensors measure shaft
rotation speed.
WSMB
WSMB processes up to 18 seed sensor inputs
and communicates them to the control
module. An accessory module is required
for planters larger than 16 rows.
WSMTII-PDC
WSMTII-PDC processes sensor inputs and
communicates them to the control unit
in the tractor cab.
Air Pressure Sensor
Air Pressure Sensor measures air
pressure in the seed hopper.
Hopper Level Sensor
Hopper Level Sensor alerts when
seed or granular material reaches
low level in the hopper.
High Rate Seed Sensor
High Rate Seed Sensor delivers improved
population counts and is capable of
detecting small seeds like milo, beets
and cotton.
HD 4180 Hydraulic
Motor/Control Valve
Automatically adjusts planter and
fertilizer rates while moving.
Implement Lift Switch
Implement Lift Switch enables or
disables implement function and
attaches to 3 point hitch or lift cylinder.
Application Rate Sensor
Application Rate Sensors measure shaft
rotation speed.
Hopper Level Sensor alerts when
seed or granular material reaches
low level in the hopper.low level in the hopper.
www.dickey-john.com
Boom Shutoff Module
Boom Shutoff Module is used to provide
physical in-cab switching for manual
on/off control of boom section 1-6.
38
Planting
AIR SEEDING
The IntelliAg®
air cart control system allows for full utilization of a 1 to 4 bin air cart.
The system monitors seed or fertilizer traveling through the air system to ensure the
material is getting to the soil and is not being trapped in a hose.
The system provides:
• Planter monitor functionality (max. 216 rows)
• 5 independent control channels for:
• Air cart seeding (lbs./acre)
• Grain drill seeding (lbs./acre)
• Liquid spraying (gal./acre)
• Granular fertilizer (lbs./acre)
• Anhydrous ammonia (lbs./acre)
• Control over the pounds of seed, fertilizer or NH3 that are applied per acre by each air cart
bin independently to set a desired target material rate and go
• Prescription variable rate flexibility to increase or decrease t e rate of each bin as you drive
through the fiel
• Manual population rate changes from the cab or by using prescription application rates loaded
into the IntelliAg®
from a prescription farming VRT map
• Monitoring of accessory implement sensors including 5 hopper level, 4 air pressure, 4 shaft
RPM, 1 ground speed sensor, and 1 lift switch
• Control of fertilizer in strip till applications with air carts
The IntelliAg®
air cart control system can be connected with an ISO Compliant Virtual Terminal
already in your tractor: John Deere, Case IH, AGCO
A S
Base System - Sprayer
• IntelliAg®
Virtual Terminal A1 PLUS, 10” color touch screen w/SD
card slot
• Tractor harness for use with 10” Virtual Terminal
• System power harness with ISO hitch connector
• ISO master switch to control on/off
• Hitch extension harness
• ACC - WSMT2
• WSMT2 T harness
• Control harness for connection to valves and feedback sensors
39
Planting
Air Pressure Sensor
Air Pressure Sensor measures air
pressure in the seed hopper.
Application Rate Sensor
Application Rate Sensors measure shaft
rotation speed.
WSMB
The Seed Sensor Member Module
processes a maximum of 216 rows of
seed flow monitoring (12 modules)
An accessory module is required for
processing 18 seed sensor inputs for
communication to the control module
WSMTII-ACC
WSMTII-ACC processes sensor inputs and
communicates them to the control unit
in the tractor cab.
Implement Lift Switch
Implement Lift Switch enables or
disables implement function and
attaches to 3 point hitch or lift cylinder.
An accessory module is required for
processing 18 seed sensor inputs for
communication to the control module
processing 18 seed sensor inputs for
communication to the control module
Continental TTU
Continental TTU allows for faster runs
at lower tank pressures.
Fan RPM Sensor
Fan RPM Sensors measure the
Fan revolutions per minute.
Vigilense®
Sensor
The Vigilense® Sensor is a low-cost, yet high-tech sensor that
can detect a flow or blockage situation. If a hose is blocked
a visual and audible alarm indicates the sensor number along
with a stop sign symbol for quick analysis. A maximum of 216
delivery hoses can be mounted for this condition simultaneously.
Hopper Level Sensor
Hopper Level Sensor alerts when seed
or granular material reaches a low level
in the hopper.
delivery hoses can be mounted for this condition simultaneously.
www.dickey-john.com
40
Planting
Radar III
Radar III delivers accurate
ground speed measurement.
10 inch color touch
screen Terminal
The IntelliAg®
terminal offers 4
channels of variable-rate control,
coverage maps with paint-over
prescription maps, prescription
variable-rate maps, and GPS
receiver with NMEA output.
Control Valve
The control valve receives electrical
signals from the AgGPS NavController II
and converts signals to precise hydraulic
commands that the vehicle’s steering
system uses to keep the vehicle on path.
variable-rate maps, and GPS
receiver with NMEA output.
signals from the AgGPS NavController II
and converts signals to precise hydraulic
commands that the vehicle’s steering
system uses to keep the vehicle on path.
AgGPS AutoSense®
Steering Sensor
The AgGPS AutoSenseTM
steering sensor obtains
information without the use of moving parts or
linkages, and measures highly accurate wheel
angle information on all terrain. This sensor
continuously sends that information to the
AgGPS NavController II.
AutoSteering
1 inch repeatability from planting to harvest-any fiel
pattern.
IntelliAg®
equipped with the Trimble®
equipped with the Trimble®
AgGPS®
AutoSteering guidance system extends your operating
hours, so you can work when you need to andhours, so you can work when you need to and
maximize the precision of your rows.
The AutoSteering system provides:The AutoSteering system provides:
• Guidance to pre-defined field patterns at a speed as lGuidance to pre-defined field patterns at a speed as low
as 0.2 mph and as high as 22 mph
• Flexibility to work with various types of GPS signalsFlexibility to work with various types of GPS signals
including TRK, WAAS and Omnistar HPincluding TRK, WAAS and Omnistar HPincluding TRK, W
• 5 choices of field pattern type
• Field and farm events to be saved to an SD cardField and farm events to be saved to an SD card
• Vehicle and implement configurations to be saved foVehicle and implement configurations to be saved for
repeated use
• Operator Alert Timeout to steer the tractor in circles ifimeout to steer the tractor in circles ifOperator Alert Timeout to steer the tractor in circles ifOperator Alert T
not acknowledged by operator in a specified timnot acknowledged by operator in a specified time
• Software updates downloadable from the websiteSoftware updates downloadable from the website
AutoSteering
41
Planting
TECU
A Tractor Electronic Control Unit (TECU) is
required when using an IntelliAg®
10 inch
terminal. It manages the power on the CAN
BUS and accessory sensor inputs connected
to the tractor cab harness, such as ground
speed.
AutoSteering Screens
Operator view of Auto Steering
screen on IntelliAg®
terminal.
AgGPS 262 Receiver
Multiple options for GPS corrections
including WAAS, OmniSTAR and RTK.
AgGPS 900 radio (optional) provides +/- 1
inch pass-to-pass, year-to-year accuracy
using RTK corrections.
IBBC Hitch Connector
GPS, GLONASS and RTK
base station
This rugged and weather proof base
station uniquely combines a GPS
receiver, RTK radio, and 10-hour battery
into one small unit for quick setup and
automatically assigns a previously set
point with AutobaseTM
technology.
AgGPS NavController II
The AgGPS NavController II uses data from the GPS
receiver and internal sensors to send precise instructions
to the steering control system.
T3 technology continually corrects for roll, pitch and yaw
by using state-of-the-art 6-axis solid state inertial sensors
to give you a true on-ground position.
Plug and play into most guidance ready vehicles.
GPS, GLONASS and RTK
base station
This rugged and weather proof baseThis rugged and weather proof base
station uniquely combines a GPS
receiver, RTK radio, and 10-hour battery
into one small unit for quick setup and
automatically assigns a previously set
point with Autobase
www.dickey-john.com
RTK GPS networks
Trimble RTK networks currently cover more than 130
million acres of North American farmland, so you may
have a network covering your area. A network consists of
a number of fixed TK base stations that independently
broadcast RTK correction signals so the vehicle can
obtain sub-inch accuracy. Contact a local Trimble
reseller to manage an RTK network in your area - RTK
fees may apply for network usage.
42
Planting
Task Controller
The task controller software program is integrated into the IntelliAg®
terminal to manage tasks associated®
terminal to manage tasks associated®
with:
• Variable-rate application
• Logging as-applied rates
• Autosteering CFFE file
Benefits and Features:
• Loads and runs up to 4 variable-rate
prescriptions simultaneously
• Logs as-applied application rates
• Stores system configuration setting
VARIABLE-RATEATEA APPLICATIONATIONA
After loading selected prescriptions stored on the SD card, the variable-rate map will be displayed on
the terminal. During the application of prescribed materials, an as-covered map is displayed over the
prescription map
Note: Farm prescription software must be compatible with FODM applications*
*Examples: Farm Works versions 12, SGIS software, GTA Software Suite, Map Shots, Ag Leader SMS*Examples: Farm Works versions 12, SGIS software, GTA Software Suite, Map Shots, Ag Leader SMS
CFFE AS APPLIED
START AND STOP TASKLOAD SELECTED TASK AS COVERED
43
Planting
CREATED BOUNDARY MAP FROM IMPORTED
FIELD MAP FROM USDA
YIELD MAP IMPORTED FROM YIELD MONITOR DATA
VARIABLE APPLICATION MAP OF SEED CORN SOIL SAMPLE MAP FOR PHOSPHOROUS
USING SOIL SAMPLES
USDA NCRS SOIL TYPE MAP AS APPLIED SEEDING MAP
www.dickey-john.comwww.dickey-john.com
44
Planting
DjASM II
Economy and accuracy combine for first-rate monitoring
When you want top-level monitoring at low-level pricing, the DJASM II air cart monitor delivers. It precisely
monitors flow on large drills and seeders to help prevent lost profit from unseeded strips.
Modular and customized, the DjASM II is easy to operate yet accurate, with 16 row indicators per module and
a u-segment display. And up to 8 modules to adjust the minimum seeds per second alarm to fit your needs.
For use with DICKEY-john Vigilense blockage sensors.
• Blockage monitoring for up to 128 rows or 120 rows and 8 hopper level sensors
• Customizable seeds per second alarm point for 1 to 50 seeds per 2 seconds
• Modular design can reduce harnessing and wiring costs
• Advanced RS485 communication modules receive input from 16 sensors or 15 sensors and 1 hopper level sensor
• Internal audible alarm
• Five-step LED dimming for day or night use
• Odd and even row shutoff capability
The following are additional products for the DjASM II:
• Hopper level sensor - Accurate material level reading
• Implement lift switch - Simple implement control
• Ground Seed SensorsGround Seed Sensors
• Vigilense Blockage SensorsVigilense Blockage Sensors
45
Planting
www.dickey-john.com
High-Rate Grain Drill Sensor
The most accurate high-rate seed sensor
• Proven high rate sensor technology packaged
for grain drills
• Provides improved population counts
• Detects small seeds like milo, beets and cotton
• Compatible with many grain drill brands
High-Rate Seed Sensor
The most accurate high-rate seed sensor
• Delivers improved population counts
• Detects small seeds like milo, beets
and cotton
• Use with many planter brands
Vigilense Blockage Sensor
World-class accuracy in a blockage sensor
• Superior blockage detection
• Easy to install
• Detects all sizes of seeds, granular
fertilizers
• Use with air seeders and grain drills
Hall Effect Sensor
Durable, economical ground speed measurement
• Measure rotational shaft speed and ground speed
• Available in threaded or smooth surfaces for
convenient mounting
• 12 volt sensor with square-wave signal output
• Detects teeth of sprocket, magnets, lug nuts, etc.
Implement Lift Switch
• Enable or disable implement function
• Attaches to 3-point hitch or lift cylinder
• Ties to planter monitors and control
systems
Hopper Level Sensor
• Mounts inside planter, drill or air cart
• Alerts when seed or granular material
reaches low levelAir Pressure Sensor
• Measures air pressure in seed
hopper and air cart tank
Durable, economical ground speed measurement
Measure rotational shaft speed and ground speed
Hall Effect Sensor
Durable, economical ground speed measurement
Mounts inside planter, drill or air cart
Alerts when seed or granular material
reaches low levelAir Pressure Sensor
• Measures air pressure in seed
46
Planting
Flow Meters
Available in poly or stainless steel to meet your spraying needs
¾ - 2 inch poly flow meter assemblies include:
• Flow meter body with turbine, axle and bearings
• Hall effect sensor with 3-pin weather pack connector
• Hose barbs for inlet and outlet
• Viton O-ring
• Coupling nuts
¾ inch poly flow meter assemblies include:
• Flow meter body with turbine, axle and bearings
• Hall effect sensor with 3-pin weather pack connector
• Flanges with Viton O-rings of inlet and outlet
• Flat flanges (no O-rings
47
Planting
www.dickey-john.com
Use the following information to help you
choose the right Flow meter for your equipment.
Liquid Flow Rate Formula - To calculate liquid flow rates (gpm) so you can
pick the correct Flow meter for your application, use the following formula:
Width x speed x application rate (gpa) x 0.00202= gpm
Example: 60 ft. x 15 mph x 20 gpa x 0.0020= 36.36
Liquid Flow Meter Sizes
Flow Meter Flow Rate
3/4 inch 1.8-18.5 GPM
1 inch 0.64-26.4 GPM
1 1/2 inch 9.25-92.5 GPM
2 inch 19.00-198 GPM
3 inch 39.6-396 GPM
4 inch 79.0-790 GPM
Rotary Flow Meter
Measures two flow ranges:
• 0.5 to 5 gallons per minute
• 0.2 to 2 gallons per minute (with
low flow adapter
Include hose barbs and hose clamps
for connections to 1/2 inch tubing,
for pre-wetting and low GPM flow
rate accuracy.
48
GroundSpeed
Ground Speed Sensors
Measuring ground speed has never been easier than with DICKEY-john’s high-performance ground sensors.
Radar III
World-class accuracy in a ground speed sensor
The high-performance, top-of-the-line unit is a streamlined,
more compact version of our best-selling Radar II model.
• Weighs only 1 lb.
• Compact- 4 x 3.4 x 3.1”
• High-tech planar array for truest possible velocity measurement
• Views ground surface for accurate ground speed detection
• Velocity errors of less than or equal to 1-3% after in-field calibration
• Easy to install
• Can be mounted to view forward or backward from vehicle
Radar II
The most accurate ground speed sensor
This radar ground speed sensor delivers the truest velocity
measurement at mounting heights over 6 feet.
• Views actual surface for accurate speed measurement
• Can be mounted to look forward or backward from vehicle
• Velocity rang 0.33-60 m.p.h (0.53-96.6 km/h)
• Mounts of 35+- 5o angle and at least 24 in. (610mm) height from
target surface (mounts anywhere from 2 to 8ft. high)
• Variety of factory output frequency settings available
• Sleek design – 4 x 4 x 12.25 in. (10 x 10 x 31.1mm)
• Achieves velocity errors of +- 1-3% through in-field calibratio
49
GroundSpeed
Hall Effect Sensor
Durable, economical ground speed measurement
For cost-effective ground speed detection, choose the Hall Effect Sensor backed by
DICKEY-john’s legendary reliability.
• Low-cost ground speed measurement
• Detects based on gear tooth, sprocket and lug nut movement
• Fast, Simple installation
4 in 1 Adapter
Convenient multi-console operation
• Radar signal adapter
• Run 4 electronic consoles off of 1 RVS I or II
www.dickey-john.com
50
MoistureTesting
The most advanced technology in grain analysis
GAC®2500
NTEP certified results (the industry standard
Experience the next generation of moisture testers from the worldwide leader in
grain moisture analysis.
Benefits and Features:
• Color touch screen offers best in class usability
• Utilizes the newest analysis technology (149 MHz) to provide NTEP certified esultsEP certified resultsEP
• Testing for a moisture range of at least 5 to 45% (depending on grain calibration)
• Moisture repeatability of +-0.1% (depending on application)
• Improved mechanics provide shorter analysis time allowingshorter analysis time allowing
more samples to be run
• Accommodates special calibrations
specifically developed for specialty
crops such as walnuts, almonds, and
coffee
• Porting of GAC 2100 calibrations
into the new instrument accepts
calibrations that were developed
from non-NTEP applications
• Optional Pass-Thru drawer minimizes
real life run-time in grain operations
• Standard RS232 or USB output
• Power supply of 85-264 VAC< 48-62 Hz
at 20VA consumption
51
MoistureTestingFill Hopper
Select Grain
Fast Analysis Time
Results in Seconds
Use Drawer or
Pass-Thru Drawer
1
2
3
4
5
2
www.dickey-john.com
52
MoistureTesting
Still America’s choice for consistent testing
Put the power of fast, fully automated business with GAC Series grain analysis computers.
The GAC Series delivers accurate, reliable moisture, temperature and test weight results quickly and
consistently for applications including cereals, oilseeds, grass seeds, vegetable seeds, and beans. Advanced
technology in GAC units choose your grain; testing easy-simply choose your grain; load the hopper, and
press a button for precise analysis.
Each unit comes with an available calibration library of more than 450 different products, and all
calibrations are transferable between units. Units are easily reprogrammed- users can change product
display labels and calibrations at any time.
The GAC Series also features:
• Measurement through capacitance, conductance and weighing device
• Testing for a moisture range of at least 5 to 45% (depending on grain calibration)
• Automatic temperature compensation
• Moisture repeatability of +- 0.1% (depending on application)
• Large LCD display (240 x 64 pixels)
• Standard RS232 output
• Power supply of 85-264 VAC< 48-62 Hz at 20 VA consumptionPower supply of 85-264 VAC< 48-62 Hz at 20 VA consumptionPower supply of 85-264 VAC< 48-62 Hz at 20 V
Turn on and select grain Fill hopper with grain Load the sample Measure grain and
get moisture readout
Easy to use GAC®2100 series
53
MoistureTesting
GAC 2100B
The U.S. federal standard in commercial grain elevators
• NTEO certified
• Grain testing results in 16 seconds
• Stores 64 grain calibrations
• Self-Loading
• Automatic weighing
• Automatic temperature compensation
• Automatic bulk density compensation
• Self-Unloading
• Multiple languages
GAC 2100G
Professional-level precision testing
• Grain testing results in 16 seconds
• Stores 16 grain calibrators
• Self-Loading
• Automatic weighing
• Automatic temperature compensation
• Automatic bulk density compensation
• Self-Unloading
• Multiple languages
GAC 2100 AGRI
Economical and accurate
• Grain testing results in 32 seconds
• Stores 8 grain calibrations
• Self-Loading
• Automatic weighing
• Automatic temperature compensation
• Automatic bulk density compensation
• Self-Unloading
• Multiple languages
GAC 500XT
Elevator-quality testing on the farm
• Grain testing results in 25 seconds
• Stores 16 grain calibrations
• Semi-portable
• Printer compatibility
• Automatic temperature correction
• Automatic bulk density compensation
• Multiple languages
www.dickey-john.com
54
MoistureTesting
The leader in precision grain analysis
DICKEY-john introduces the next generation of NIR analyzers, the Instalab 700®
The Instalab 700®
analyzer offers the same great reliability and accuracy in fixed filter testing as the Instalab
600 series.
Quality in design and construction ensures the most reliable NIR results available. The patented rotating
sample cup virtually eliminates problems associated with sample non-homogeneity. The cup rotation is
computer controlled, with 120 readings taken at 3° intervals and averaged for each wavelength. Studies
indicate that this method is up to 3 times more accurate than integrating sphere and other types of data
collection technology.
Completely customizable it allows you to change filters to adjust the bandwidth for any probe, including
protein, cellulose, sugar, ash, starch, oil and fat, alcohol, cotton, and polyester.
The Instalab 700®
is dependable in design and built for trouble-free operation in any environment – from
lab to production line. In addition to grain, this analyzer delivers high-performance analysis in applications
including:
• Grain processing
• Flour milling
• Ethanol production
• Feed processing
• Meat processing
• Textile manufacturing
The Instalab 700®
features and benefits include:
• Easy to use
• Intuitive color touch screen
• Testing results delivered in 10 seconds
• Customizable-replaceable filters for nearly any substance and c nstituent
• Optigain® - DICKEY-john’s exclusive feature, enables the user to adjust the gain for low-reflectance samples.
• Additional optical filters available to provide flexibility ove a wide range of constituents
55
MoistureTesting
The Instalab 700®
www.dickey-john.com
56
MoistureTesting
The world’s most accurate handheld moisture tester
Put the industry’s choice for precision moisture testing in your hand. The miniGAC plus is the only handheld
that test both moisture and test weight of grain..
Both units are based on federal standard moisture testing technology, it delivers “grain trade” accuracy.Both units are based on federal standard moisture testing technology, it delivers “grain trade” accuracy.Both units are based on federal standard moisture testing technology
The miniGAC and miniGAC plus are fast and easy to use- no cumbersome screw caps.
Features include:
• Moisture range 5-45%
• (depending on grain type)
• 02% moisture repeatability
• (depending on grain type)
• Internal scale- no preweighing
• More than 450 calibrations loading
• Test grain hot or cold (32-122 F)
• Menu-driven operating system
• Automatic temperature compensation
miniGAC®
Accurate, portable moisture testing
• Easy to use
• Moisture results in just seconds
• Stores up to 20 grain calibrations
miniGAC®
plus
Accurate moisture testing with test weight
• Easy to use
• Moisture results in just seconds
• Stores up to 20 grain calibrations
• With test weight
57
MoistureTesting
Load Fill Strike Press
For the fastest grain moisture testing
The M3g put high-speed, repeatable moisture testing in your hands. This lightweight unit lets you take grain
moisture readings with a simple scoop from bin and hoppers.
Advanced DICKEY-john technology lets you easily bias to match readings to local elevator tests and change
grain type with the push of a button. Store and average up o 10 individual samples.grain type with the push of a button. Store and average up o 10 individual samples.
Features include:
• +- 0.5 repeatability with normal stored grain
• No cups or screw-on caps
• Density compensation without weighing or compressing samples
• Easy- to-read LCD display with grain labels clearly listed
• USB port for language changes and grain calibration uploads
• Compact and lightweight – only 1.6 lbs.
www.dickey-john.com
58
SoilCompaction
The simplest way to measure soil compaction
Maximize your yields and work to decrease your costs with the economical, easy-to-use DICKEY-john Soil
Compaction Tester.
This easy-to-use tool quantifies soil compaction so you can develop a targeted plan for optimum yields and
cost-effective production. (Heavily compacted soul can inhibit root growth and reduce yields.)
To measure compaction in your fields, simply push the tester into the ground at various locations to determine
problem areas and pressure increases and decreases.
Soil Compaction Tester
The soil Compaction Tester gauge gives you readings of pressure required to
penetrate your soil in pounds per square inch.
• Easy- to- read, color-coded, stainless-steel dial
• Liquid-filled gauge that reduces shoc
• Depth marks at 3, 6, 9, 12, 15, and 18 inches
• Rugged, molded housing and handle
Compaction and root development
0-200 lbs. ....................good
200-300 lbs...................fair
300-500 lbs................. poor
59
Diagnostics
www.dickey-john.com
Seed simulator
Test your planter monitors
• Simulates seed sensor and radar ground speed signals
on planters up to 36 rows
• Replications 1- or all-row failure
• Reproduces 2 seeding rates for both corn and soybeans
• Cables available for PM300, PM400 PM3000, PM1000,
Seed Manager SE< and DjASM II
Sensor Tester 90
Check your planter sensors
• Accurately verifies sensor operatio
• Ensures cabling and console are accepting input
• Simple to operate
Application Rate Sensor Tester
Assess sensor function
• Easy to operate
• Plug sensor into tester and rotate shaft
• Battery powered
• Sounds intermittent alarm to indicate operation
Backed by the power of DICKEY-john
When you buy a DICKEY-john product, you get dependability and reliability. DICKEY-john’s advanced technology and superior electronics are backed by
a team of expert in-house mechanical, electrical, software, and test engineers. DICKEY-john manufactures products to ensure total quality control.
DICKEY-john is an ISO 9001:2008 certified facilit .
When you buy a DICKEY-john product, you get dependability and reliability. DICKEY-john’s advanced technology and superior electronics are backed by
a team of expert in-house mechanical, electrical, software, and test engineers. DICKEY-john manufactures products to ensure total quality control.a team of expert in-house mechanical, electrical, software, and test engineers. DICKEY-john manufactures products to ensure total quality control.a team of expert in-house mechanical, electrical, software, and test engineers. DICKEY
11071-0415-201112
www.dickey-john.com
DICKEY-john Corporation
5200 Dickey-john Rd.
Auburn, Illinois 62615 U.S.A.
Toll Free: 800.637.2952
Phone: 217.438.3371
Fax: 217.438.6012

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Dj_Product Catalog_sm

  • 2. 22 A world precision agriculture leader When you take a need, add inspired ingenuity and develop the result with unsurpassed quality, you get market-leading technology in the Agriculture Industry: • DICKEY-john developed the ag industry’s first successful planter monitor • DICKEY-john was one of the industry’s first to be ISO 9001: 2008 quality certified • DICKEY-john was the first to offer a complete precision agriculture package with IntelliAg® and Trimble AgGPS AutoSteering • DICKEY-john offers the award-winning handheld moisture tester mini GAC® - that uses the same technology as the U.S. federal standard Customers on six continents depend on our precision products to perform in the most rugged environments. In-house manufacturing and an on-site engineering team help us maintain that DICKEY-john standard of quality. When you buy DICKEY-john, you’re making an investment in the future of your operation. Because DICKEY-john products solve not only today’s needs but also tomorrow’s challenges.
  • 3. 33 Table of Contents Material Application Controllers .............................................................................................. 4 Application Sensors .............................................................................. 20 Anhydrous Control Accessories ......................................................... 22 Liquid Control Valves ............................................................................ 24 Hydraulic Control Valves ..................................................................... 27 Flow Meters ............................................................................................ 28 Planting Planter / Grain Drill / Air Cart Monitors .......................................... 30 Seed and Flow Sensors ........................................................................ 45 Other Sensors ....................................................................................... 45 Flow Meters ........................................................................................... 46 Ground Speed Sensing .......................................................................... 48 Moisture Testing Testers .................................................................................................... 50 Soil Compaction Testing ........................................................................ 58 Diagnostics ............................................................................................. 59 www.dickey-john.com
  • 4. 4 MaterialApplication Land Manager Incredibly simple…amazingly accurate Land Manager control systems are versatile, making precision chemical and fertilizer application easy for ag operations. Land Manager control systems provide: • English and metric modes • Multiple languages with no programming required • Password protection to eliminate unwanted setup changes • Speed, area, and distance monitoring modes • Control of proportional, hydraulic, servo, and electric drives • Two channels of variable-rate application control when connected to precision-farming software GPS package The Land Manager control systems are available for flow or pres ure based systems for use with liquid, granular, or anhydrous ammonia systems. Customers who buy Land Manager also buy these accessories: • Hopper Level Sensor- alerts when seed or granular material reaches low level in the hopper • Hall Effect Sensor- cost-effective shaft revolution monitoring • Application Rate Sensor- application rate sensors measure shaft rotation speed for precise granular application control • Boom Control Module- provides manual control of up to six boom sections Additional control system products: • Pressure sensor or low-meter ..........pages 20, 21, 28, & 29 • Control valves ............................pages 24, 25, 26, & 29 • NH3 kit .............................................. pages 22 & 23 • Ground speed sensor ..................................... page 52 Rate (Flow or pressure) Boom Section Configuration Speed Channel Label Area Land Manager
  • 5. 5 MaterialApplication Land Manager SE Economical application control • Single channel • Easy 1-button setup • Up to 6 boom inputs • Digital accessory input (hopper level, fan RPM or vapor detector) • Product-level monitoring • Non-volatile memory retains settings when disconnected from battery Land Manager Versatile application control • Single channel • Variable rate application control • Application library stores up to 10 configurations • Creates and logs up to 10 individual reports • Standard RS232 interface link • Records tank fill (with optional flo meter) • Automatic pump shutoff • Auto gain tunes responsiveness to application Land manager II Maximum application control • Dual Channel • Spray and spread with one console • Variable rate application control for 2 channels • Application library stores up to 10 configurations • Creates and logs up to 10 individual reports • Standard RS232 interface link • Records tank fill (with optional fl meter) • Automatic pump shutoff • Auto gain tunes responsiveness to application www.dickey-john.com
  • 6. 6 MaterialApplication All AI Virtual Terminals Feature: • Graphic-defined keys for navigation • Escape key • Backlit graphics display for night-time use • Backlight intensity adjustment • English or metric measurements • SD card slot to support VT reprogramming AI 120 & AI 100 Virtual Terminal • 4-channel variable-rate prescription • Compatible with GPS receiver/NMEA • ISO compliant • Video display (connects to 2 optional cameras) • SD card slot (for saving configuration files, as-applied data, and prescription application) • Terminal generates as-covered maps • Supports multiple languages • 10” color screen (AI 100) • 12” color screen (AI 120) • AI 120 has integrated auto section control and is compatible with Topcon auto steering AI 150 Virtual Terminal • A 240 pixel X 240 pixel color graphics display • Integrated Tractor ECU • Economical • 5” color screen IntelliAg® AI Virtual Terminals The AI Virtual Terminals (VT) are mounted inside the tractor cab and are the main user interface with the IntelliAg® system. AI 100 AI 50 AI 120 IntelliAg® Accuracy @ every step with the world’s most versatile controller IntelliAg® puts the future of application control in your cab providing state-of-the-art communication between implement and tractor. The IntelliAg® precision farming system monitors and controls, with just one terminal eliminating the need for multiple controllers. Because IntelliAg® is designed for the ISO 11783 standard, it is interchangeable with other manufacturers’ compatible equipment including: • Great Plains • Monosem • Salford If you do not have a terminal, you can choose from one of our AI terminals:
  • 7. 7 MaterialApplication www.dickey-john.comwww.dickey-john.com WSMB The Working Set Member Module (WSMB) is an auxiliary to the Working Set Master Module (WSMTII) and provides inputs from seed sensors for additional row monitoring. Each WSMB can accept up to 18 rows of seed sensors and passes information direct to the WSMTII. Up to 10 WSMB’s can be installed to monitor up to 196 for installation virtually any where on the implement. TECU The Tractor Electronic Control Unit (TECU) manages the power on the CAN BUS and accessory sensor inputs connected to the tractor cab harness, such as ground speed. WSMTII The Working Set Master Module (WSMTII) houses the system’s primary interface device. All system parameters, constants, and memory are stored in the WSMTII and controls the application of material by interfacing with proportional hydraulic valves and feedback sensors. WSMTII modules are available for different applications including: Sprayers, Fertilizer spreaders, Anhydrous bars, Planters/grain drills, Air Carts Benefits of IntelliA ® : • ISO 11783 conformance allows for a common installation to interface and operate multiple implements • Standard electrical connector at hitch for convenient plug and play installation • Full screen alarms identify abnormal or failed operations • Retains information when power failure occurs • Variable rate application capability, as- applied mapping, Auto Section The following components are required for the IntelliAg® control system: • Virtual Terminal • Master Switch • Working Set Master (WSMT2) • Harnesses • CAN Terminators • Tractor Electronic Control Unit (TECU) The following components are compliments to the IntelliAg® control system: • Working Set Member Module (WSMB) • Boom Switch Module with Planter • Output Module • Remote Test Switch • Implement Lift Switch MASTER SWITCH AI 120
  • 8. 8 MaterialApplication IntelliAg® Auto Section Control The system provides: • Automatic shut off of individual planter sections (row units) as previously planted areas are approached • Reduction of wasted over planting of seed associated with angled headlands and point rows • Dedicated terminal for real time viewing of coverage maps • Full color display for identification of external boundaries, a eas planted and areas left to plant • Touch screen manual planter section override • Run in/Run out overlap setting for precise shut off and turn on/off planting sections when entering and exiting headlands or point rows • Side to side overlap “Gap” setting for adjustment of row unit overlap into previously planted area • Used in conjunction with AI100 terminal IntelliAg® Auto Section Control
  • 9. 9 MaterialApplication Required Row Section - Output Module: • Used to drive up to 2 Tru Count solenoid air modules (8 Tru Count Clutches) also compatible with electric clutches Output Module - Harness: • Used to connect the row section output module to the Tru Count solenoid air modules In Cab Row - Shutoff Module: • Used to provide a manual section physical switch shut off for row sections (rows 1-6), (7-12), (13-18), and (19-24) GPS Receiver (5hz minimum): • Used to provide a GPS signal (RTK, VIAAS, and EGNOS only) to Auto Section Control system IntelliAG® Auto Section Control Required www.dickey-john.com
  • 10. 10 MaterialApplication ANHYDROUS The IntelliAg® anhydrous (NH3) control system provides automatic ground speed control for the application of anhydrous ammonia only. The system provides: • Up to 2 independent channels of anhydrous ammonia control and allows large tool bars to be split in half and vary the rate of each section while traveling through a field • Control of the pounds per acre of anhydrous ammonia applied when a DICKEY-john anhydrous cooling system is paired with an anhydrous tool bar • Flexibility to increase or decrease the rates of each material being applied on the go by setting a desired target material rate • Manual rate changes from the cab or using automatic prescription application rates loaded into the IntelliAg® from a prescription farming VRT map • Visual readout and display of important application information such as pounds per hour, flow rate of anhydrous, total pounds of NH3 ap lied, current NH3 tank level, along with field area covere • The capability to log as-applied data and generate an as-covered map The IntelliAg® Anyhroudrous control system can be connected with an ISO Compliant Virtual Terminal already in your tractor: John Deere 2600/2630, Case IH Pro 700, AGCO C1000,2000,3000 A Base System - Sprayer • IntelliAg® Virtual Terminal A1 PLUS, 10” color touch screen w/SD card slot • Tractor harness for use with 10” Virtual Terminal • System power harness with ISO hitch connector • ISO master switch to control on/off • Hitch extension harness • NH3- WSMT2 • WSMT2 T harness • Control harness for connection to valves and feedback sensors
  • 11. 11 MaterialApplication WSMTII-NH3 WSMTII-NH3 processes sensor inputs and communicates them to the control unit in the tractor cab. Implement Lift Switch Implement Lift Switch enables or disables implement function and attaches to 3 point hitch or lift cylinder. Continental TTU Continental TTU allows for faster runs at lower tank pressures. Continental TTU Continental TTU allows for faster runs at lower tank pressures. Continental TTU Continental TTU allows for faster runs at lower tank pressures. www.dickey-john.comwww.dickey-john.com
  • 12. 12 MaterialApplication Spraying The IntelliAg® sprayer control system (LIQIV) is designed with features tailored specifically for sel -propelled and pulled-behind liquid sprayers. The system provides: • 4 independent liquid control channels and inputs for auxiliary sensors such as liquid pressure, shaft RPM and 7 boom shutoff inputs • Monitor of up to 7 boom shutoff inputs, 2 shaft RPM sensors and 4 liquid pressure sensors • Flexibility to use either pressure sensor or flow meter feedbac of liquid flow rat • Compatibility with a wide range of liquid servo control valves or hydraulic control valves, and electric driven pumps. • Simply set the desired target material rate and go • Prescription variable rate flexibility to automatically increase or decrease the rates of each material being applied as you drive through the fiel • Manual rate changes from the cab or by using prescription application rates loaded into the IntelliAg® from a prescription farming VRT map • The capability to log as-applied data and generate an as-covered map Spraying Base System - Sprayer • IntelliAg® Virtual Terminal A1 PLUS, 10” color touch screen w/SD card slot • Tractor harness for use with 10” Virtual Terminal • System power harness with ISO hitch connector • ISO master switch to control on/off • Hitch extension harness • LIQIV - WSMT2 • WSMT2 T harness • Control harness for connection to valves and feedback sensors
  • 13. 13 MaterialApplication WSMTII-LIQIV WSMTII-PDC processes sensor inputs and communicates them to the control unit in the tractor cab. Liquid Control Valve Liquid Control Valves control the flo of liquid based on messages sent from the tractor cab. TECU A Tractor Electronic Control Unit (TECU) is required when using an IntelliAg® 10 inch terminal. It manages the power on the CAN BUS and accessory sensor inputs connected to the tractor cab harness, such as ground speed. Radar III Radar III delivers accurate ground speed measurement. Boom Shutoff Valve Boom Shutoff Valves are controlled by in-cab switches and shuts off the flow of liquid Boom Output Module The boom output module is required for control of boom shutoff section valves. Flow Meter Flow meters monitor the liquid flow rates (gallons per minute). Liquid Pressure Sensor Liquid Pressure Sensors are used to measure the pressure of liquid spray nozzles for accurate application. BSM Boom Shutoff Module is used to provide physical in-cab switching for manual on/off control of boom sections 1-6. BSM Boom Shutoff Module is used to provide physical in-cab switching for manual on/off control AgGPS® 252 AgGPS® 252 is used for position information in VRT mode. IntelliAg® Terminal The Virtual Terminal is mounted inside the tractor cab and is the main user interface with the IntelliAg® system. www.dickey-john.com BSMBSM www.dickey-john.com
  • 14. 14 MaterialApplication The IntelliAg® granular spreader control system (GCIV) is designed with features tailored specifically for sel -propelled and pulled-behind granular spreaders. The spreader system provides: • 4 channels of granular control and inputs for auxiliary sensors such as hopper level, shaft RPM, gate height, and 5 air boom shutoff inputs • Monitoring of a 360° pulse-per-revolution feedback sensor; this mounts on the shaft of the granular material delivery system to provide accurate information relative to the granular material being applied • Pulse-width-modulated, servo-drive hydraulic control valves, and electric motor drives are controlled by the granular controller to maintain the desired application rate. • Simply set the desired target material rate and go • Prescription variable rate flexibility to increase or decrease t e rates of each material being applied as you drive through the fiel • Manual rate changes from the cab or by using prescription application rates loaded into the IntelliAg® from a prescription farming VRT map • A spinner or spread control feature to allow adjustment of the spread width from the cab for conventional V-Box spreaders • The capability to log as-applied data and generate an as-covered map • Monitoring of up to 5 boom shutoff inputs, 2 shaft RPM sensors, 2 bin level sensors, and 4 gate height sensors Granular Base System - Sprayer • IntelliAg® Virtual Terminal A1 PLUS, 10” color touch screen w/SD card slot • Tractor harness for use with 10” Virtual Terminal • System power harness with ISO hitch connector • ISO master switch to control on/off • Hitch extension harness • LIQIV - WSMT2 • WSMT2 T harness • Control harness for connection to valves and feedback sensors
  • 15. 15 MaterialApplication Application Rate Sensor Application Rate Sensors measure shaft rotation speed. WSMTII-Granular WSMTII-ACC processes sensor inputs and communicates them to the control unit in the tractor cab. Fan RPM Sensor Fan RPM Sensors measure the fan revolutions per minute. TECU A Tractor Electronic Control Unit (TECU) is required when using an IntelliAg® 10 inch terminal. It manages the power on the CAN BUS and accessory sensor inputs connected to the tractor cab harness, such as ground speed. Radar III Radar III delivers accurate ground speed measurement. Hopper Level Sensor Hopper Level Sensor alerts when seed or granular material reaches low level in the hopper. Hydraulic Control Valve Hydraulic Control valve is used to regulate hydraulic oil flow to conveyor/auger motor and spinner for control of material application rate and spread width. Gate Height Sensor Gate height sensor alerts operator of gate height/position. AgGPS® 262 AgGPS® 262 is used for position information in VRT mode. BSM Boom Shutoff Module is used to provide physical in-cab switching for manual on/off control of boom sections 1-6. IntelliAg® Terminal The Virtual Terminal is mounted inside the tractor cab and is the main user interface with the IntelliAg® system. Hydraulic Control Valve Hydraulic Control valve is used to regulate www.dickey-john.com
  • 16. 16 MaterialApplication Radar III Radar III delivers accurate ground speed measurement. 10 inch color touch screen Terminal The IntelliAg® terminal offers 4 channels of variable-rate control, coverage maps with paint-over prescription maps, Prescription variable-rate maps, and GPS receiver with NMEA output. Control Valve The control valve receives electrical signals from the AgGPS NavController II and converts signals to precise hydraulic commands that the vehicle’s steering system uses to keep the vehicle on path. variable-rate maps, and GPS receiver with NMEA output. signals from the AgGPS NavController II and converts signals to precise hydraulic commands that the vehicle’s steering system uses to keep the vehicle on path. AgGPS AutoSenseTM Steering Sensor The AgGPS AutoSenseTM steering sensor obtains information without the use of moving parts or linkages, and measures highly accurate wheel angle information on all terrain. This sensor continuously sends that information to the AgGPS NavController II. AutoSteering 1 inch repeatability from planting to harvest-any fiel pattern. IntelliAg® equipped with the Trimble® equipped with the Trimble® AgGPS® AutoSteering guidance system extends your operating hours, so you can work when you need to andhours, so you can work when you need to and maximize the precision of your rows. The AutoSteering system provides:The AutoSteering system provides: • Guidance to pre-defined field patterns at a speed as lGuidance to pre-defined field patterns at a speed as low as 0.2 mph and as high as 22 mph • Flexibility to work with various types of GPS signalsFlexibility to work with various types of GPS signals including TRK, WAAS, and Omnistar HPincluding TRK, WAAS, and Omnistar HPincluding TRK, W • 5 choices of field pattern type • Field and farm events to be saved to an SD cardField and farm events to be saved to an SD card • Vehicle and implement configurations to be saved foVehicle and implement configurations to be saved for repeated use • Operator Alert Timeout to steer the tractor in circles ifimeout to steer the tractor in circles ifOperator Alert Timeout to steer the tractor in circles ifOperator Alert T not acknowledged by operator in a specified timnot acknowledged by operator in a specified time • Software updates downloadable from the websiteSoftware updates downloadable from the website AutoSteering
  • 17. 17 MaterialApplication TECU A Tractor Electronic Control Unit (TECU) is required when using an IntelliAg® 10 inch terminal. It manages the power on the CAN BUS and accessory sensor inputs connected to the tractor cab harness, such as ground speed. AutoSteering Screens Operator view of Auto Steering screen on IntelliAg® terminal. AgGPS 262 Receiver Multiple options for GPS corrections including WAAS, OmniSTAR and RTK. AgGPS 900 radio (optional) provides +/- 1 inch pass-to-pass, year-to-year accuracy using RTK corrections. IBBC Hitch Connector GPS, GLONASS, and RTK base station This rugged and weather proof base station uniquely combines a GPS receiver, RTK radio, and 10-hour battery into one small unit for quick setup and automatically assigns a previously set point with AutobaseTM technology. AgGPS NavController II The AgGPS NavController II uses data from the GPS receiver and internal sensors to send precise instructions to the steering control system. T3 technology continually corrects for roll, pitch and yaw by using state-of-the-art 6-axis solid state inertial sensors to give you a true on-ground position. Plug and play into most guidance ready vehicles. GPS, GLONASS, and RTK base station This rugged and weather proof baseThis rugged and weather proof base station uniquely combines a GPS receiver, RTK radio, and 10-hour battery into one small unit for quick setup and automatically assigns a previously set point with Autobase RTK GPS networks Trimble RTK networks currently cover more than 130 million acres of North American farmland, so you may have a network covering your area. A network consists of a number of fixed TK base stations that independently broadcast RTK correction signals so the vehicle can obtain sub-inch accuracy. Contact a local Trimble reseller to manage an RTK network in your area - RTK fees may apply for network usage. www.dickey-john.com
  • 18. 18 MaterialApplication Task Controller The task controller software program is integrated into the IntelliAg® terminal to manage tasks associated with:® terminal to manage tasks associated with:® • Variable-rate application • Logging as-applied rates • Autosteering CFFE file Benefits and Features: • Loads and runs up to 4 variable-rate prescriptions simultaneously • Logs as-applied application rates • Stores system configuration setting VARIABLE-RATEATEA APPLICATIONATIONA After loading selected prescriptions stored on the SD card, the variable-rate map will be displayed on the terminal. During the application of prescribed materials, an as-covered map is displayed over the prescription map Note: Farm prescription software must be compatible with FODM applications* *Examples: Farm Works versions 12, SGIS software, GTA Software Suite, Map Shots, Ag Leader SMS CFFE AS APPLIED START AND STOP TASKLOAD SELECTED TASK AS COVERED
  • 19. 19 MaterialApplication CREATED BOUNDARY MAP FROM IMPORTED FIELD MAP FROM USDA YIELD MAP IMPORTED FROM YIELD MONITOR DATA VARIABLE APPLICATION MAP OF SEED CORN SOIL SAMPLE MAP FOR PHOSPHOROUS USING SOIL SAMPLES USDA NCRS SOIL TYPE MAP AS APPLIED SEEDING MAP www.dickey-john.comwww.dickey-john.com
  • 20. 20 MaterialApplication Liquid Pressure Sensor • Measures 0-650 psi liquid pressure • Can be used as alternative to flow meter in Land Manager or IntelliAg® liquid sprayer control systems • Reads liquid pressure at nozzle on spray bar • Prevents over-application caused by single nozzle clogs Application Rate Sensor • Measures shaft rotation speed • Outputs at 360 pulses per revolution for increased accuracy • RPM range 2-2,500 • Easily adapts to 1 and 1 1/4 inch diameter shafts • 12 volt sensor with square-wave signal output Hall Effect Sensor • Measure rotational shaft speed and ground speed • Available in threaded or smooth surfaces for convenient mounting • 12 volt sensor with square-wave signal output • Detects teeth of sprocket, magnets, lug nuts, etc. Application Sensors
  • 21. 21 MaterialApplication Implement Lift Switch • Enable or disable implement function • Attaches to 3-point hitch or lift cylinder • Ties to planter monitors and control systems Hopper Level Sensor • Mounts inside planter, drill or air cart • Alerts when seed or granular material reaches low level Hopper Level Sensor Air Pressure Sensor • Measures air pressure in seed hopper and air cart tank www.dickey-john.com
  • 22. 22 MaterialApplication Continental Magnum Equalizer • Allows faster runs at lower tank pressures • Attain flow rates up to 9,600 lb./h . • Standard 1 ¼ inch plumbing • Compatible with N-Serve nitrogen stabilizer • Interchangeable offices hose barbs for constant 2% or less vapor bleed off Single TTU System • Attain flow rates up to 4,200 lb./h . • Standard 1 ¼ inch plumbing • Compatible with N-Serve nitrogen stabilizer NH3 System Flow Rates All maximum flow rates listed are at 110 psi tank pressure NH3 Flow Rate Formula To calculate NH3 flow rates (lbs./h .) so you can select the appropriate heat exchanger kit and valve size, use the following formula: Applicator width x speed x application rate (gpa) x 0.1212 Example: 42.5 ft x 6 m.p.h. x 200 lbs. NH3 x 0.1212 = 6,181 lbs./hr.Example: 42.5 ft x 6 m.p.h. x 200 lbs. NH3 x 0.1212 = 6,181 lbs./hr.Example: 42.5 ft x 6 m.p.h. x 200 lbs. NH3 x 0.1212 = 6,181 lbs./hr
  • 23. 23 MaterialApplication NH3 Kit Anhydrous Ammonia Flow Rate Chart Heat Exchanger Kit Maximum Flow Rate Single TTU..................................................................... ¾ inch 4,200 lbs./hr. Single TTU 5,500 lbs./hr...................................................................... 1 inch Continental Magnum ...........................................1¼ inch Equalizer 9,600 lbs./hr. Important! To ensure the highest possible flow rates, your applicator plumb ng must be sized properly. The following is a guideline for transfer of NH3 from the nurse tank to the applicator.following is a guideline for transfer of NH3 from the nurse tank to the applicator.following is a guideline for transfer of NH3 from the nurse tank to the applicator LBS./HR ...............................................................................PLUMBING SIZE 0-3,600 .............................................................. 1 inch feed line & breakaway 3,600-6,800 ...................................................... 1 ¼ inch feed line & breakaway1 ¼ inch feed line & breakaway 6,800 & UP....................................................... 1 ½ inch feed line & breakaway1 ½ inch feed line & breakaway www.dickey-john.com
  • 24. 24 MaterialApplication Valve Description Max GPM 3/8 inch 3/8 in. 2-way SS Valve, 3/8 in. 2-way SS 3/8 in. 3-way SS Valve, 3/8 in. 3-way 6 3 1/2 inch 1/2 in. 2-way SS Valve, 1/2 in. 2-way SS 30 3/4 inch 3/4 in. 2-way poly Valve, 3/4 in. 2-way SS 3/4 in. 2-way SS (used with NH3 TTU kit) Valve, 3/4 in. 2-way poly 51 30 1 inch 1 in. 2-way CS (used with NH3 TTU/Cont kit) Valve, 1 in. 2-way CS 1 in. 2-way poly Valve, 1 in. 2-way poly 1 in. 2-way SS 68 68 68 1.5 inch 1.5 in. 3-way poly Valve, 1.5 in. 3-way poly 1.5 in. 3-way poly Valve, 1.5 in. 3-way SS 47 34 2 inch 2 in. 2-way SS Valve, 2 in. 2-way SS 2 in. 3-way SS Valve, 2 in. 3-way SS 376 47 3 inch 3 in. 2-way SS Valve, 3 in. 2-way SS 720 Liquid Control ValvesLiquid Control Valves
  • 25. 25 MaterialApplication 3/8 in. 2-way SS 1 in. 2-way CS 1.5 in. 3-way SS 3/8 in. 3-way SS 1 in. 2-way poly 2 in. 2-way SS 1/5 in. 2-way SS 1 in. 2-way SS 2 in. 3-way SS 3/4 in. 3-way poly 1.5 in. 3-way poly 3 in. 2-way SS www.dickey-john.com
  • 26. 26 MaterialApplication 3/4 in. single shutoff 3/4 in. 3 bank shutoff 3/4 in. 5 bank shutoff 3/4 in. 3 bank shutoff3 bank shutoff3 bank shutoff 3/4 in. 5 bank shutoff
  • 27. 27 MaterialApplication Hydraulic Control Valves Proportional Hydraulic Flow Control Valve • Available in 4 and 8 GPM sizes • Operating pressure inlet 3,500 PSI (240 bar) • Regulated flow rate 0-4 GPM (0-15 LMP), 0-8 GPM (0-30 LPM), and 0-24 GPM (0-90 LPM) • Reverse free flow cracking pressure 15-20 PSI (1-1.4 BAR) • Internal leakage 0.10 GPM (0.38 LPM) at zero current • Coil voltage 12 VDC • Maximum control current of 1,500 ± 100 mA Servo Hydraulic Flow Control Valve • For precise oil flow to hydraulic-driver conveyors and liquid pumps • Control hydraulic flow from 4 to 58 GP • Variety of sizes available HD 4180 All in One Hydraulic Motor & Valve Assembly • 0-4 GPM hydraulic flow delivers 4-180 RPM at 1,400 inch pounds of torque • Eliminates ground drivers system to rotate seeding shafts • Install up to four units in series to control multiple planter sections or fertilizer application • Interface with ground speed control systems for variable rate planter and fertilizer application control • Manual override of hydraulic flow in the event of electrical failure www.dickey-john.com
  • 28. 28 MaterialApplication Flow Meters Available in poly or stainless steel to meet your spraying needs ¾ - 2 inch poly flow meter assemblies include: • Flow meter body with turbine, axle and bearings • Hall effect sensor with 3-pin weather pack connector • Hose barbs for inlet and outlet • Viton O-ring • Coupling nuts ¾ inch poly flow meter assemblies include: • Flow meter body with turbine, axle and bearings • Hall effect sensor with 3-pin weather pack connector • Flanges with Viton O-rings of inlet and outlet • Flat flanges (no O-rings
  • 29. 29 MaterialApplication Use the following information to help you choose the right Flow meter for your equipment. Liquid Flow Rate Formula - To calculate liquid flow rates (gpm) so you can pick the correct Flow meter for your application, use the following formula: Width x speed x application rate (gpa) x 0.00202= gpm Example: 60 ft. x 15 mph x 20 gpa x 0.0020= 36.36 Liquid Flow Meter Sizes Flow Meter Flow Rate 3/4 inch 1.8-18.5 GPM 1 inch 0.64-26.4 GPM 1 1/2 inch 9.25-92.5 GPM 2 inch 19.00-198 GPM 3 inch 39.6-396 GPM 4 inch 79.0-790 GPM Rotary Flow Meter Measures two flow ranges: • 0.5 to 5 gallons per minute • 0.2 to 2 gallons per minute (with low flow adapter Include hose barbs and hose clamps for connections to 1/2 inch tubing, for pre-wetting and low GPM flow rate accuracy. www.dickey-john.com
  • 30. 30 Planting WORLD-CLASS PRECISION PLUS FLEXIBLE MONITORING For incredible versatility and unsurpassed accuracy, choose the PM Series of planter monitors. With models to monitor as few as 1 row or as many as 36 rows simultaneously, this series has what you need to optimize planting and minimize skips and missed rows. PM300, PM400, PM500, and PM600 Series planter monitors offer: • Row and ground speed monitoring • Area and population count • Accessory monitoring • High and low population warning alarms • Speed and area modes for quick field assessments • Data saved even in power losses • Present parameters for out-of-the-box • Customized features for advanced operation • Multiple seed flow display options- bar graphs, gauges, flashin bar segments, test enlargement PM100 & PM100 E Economical planter monitoring • 1- to- 16-row monitoring • Automatic sensor to detect seed flo • LED row indicators • Multiple seeds per second row failure setting options W
  • 31. 31 Planting PM300 The next level in planter monitoring • 16-row monitoring • 1 accessory input (select shaft RPM, liquid flow meter rate, or fan RPM) • Ground speed monitoring PM400 Large-scale planter monitoring • 36-row monitoring • 1 accessory input (select shaft RPM, liquid flow meter rate or an RPM) • Ground speed monitoring PM500 Expanded planter monitoring 12-row monitoring • 12-row tramline (four rows simultaneously) • Right and left marker input CAN-based external row shutoff module • 3 accessory inputs (shaft RPM, liquid flow meter rate and fan R M) • Ground speed monitoring PM600 Modular planting monitoring • 64-row monitoring • 1 accessory input (select shaft ROM< liquid flow meter rate or an RPM) • Ground speed monitoring www.dickey-john.com
  • 32. 32 Planting All AI Virtual Terminals Feature: • Graphic-defined keys for navigation • Escape key • Backlit graphics display for night-time use • Backlight intensity adjustment • English or metric measurements • SD card slot to support VT reprogramming AI 120 & AI 100 Virtual Terminal • 4-channel variable-rate prescription • Compatible with GPS receiver/NMEA • ISO compliant • Video display (connects to 2 optional cameras) • SD card slot (for saving configuration files, as-applied data, and prescription application) • Terminal generates as-covered maps • Supports multiple languages • 10” color screen (AI 100) • 12” color screen (AI 120) • AI 120 has integrated auto section control and is compatible with Topcon auto steering AI 150 Virtual Terminal • A 240 pixel X 240 pixel color graphics display • Integrated Tractor ECU • Economical • 5” color screen IntelliAg® AI Virtual Terminals The AI Virtual Terminals (VT) are mounted inside the tractor cab and are the main user interface with the IntelliAg® system. AI 100 AI 50 AI 120 IntelliAg® Accuracy @ every step with the world’s most versatile controller IntelliAg® puts the future of application control in your cab providing state-of-the-art communication between implement and tractor. The IntelliAg® precision farming system monitors and controls, with just one terminal eliminating the need for multiple controllers. Because IntelliAg® is designed for the ISO 11783 standard, it is interchangeable with other manufacturers’ compatible equipment including: • Great Plains • Monosem • Salford If you do not have a terminal, you can choose from one of our AI terminals:
  • 33. 33 Planting www.dickey-john.comwww.dickey-john.com WSMB The Working Set Member Module (WSMB) is an auxiliary to the Working Set Master Module (WSMTII) and provides inputs from seed sensors for additional row monitoring. Each WSMB can accept up to 18 rows of seed sensors and passes information direct to the WSMTII. Up to 10 WSMB’s can be installed to monitor up to 196 for installation virtually any where on the implement. TECU The Tractor Electronic Control Unit (TECU) manages the power on the CAN BUS and accessory sensor inputs connected to the tractor cab harness, such as ground speed. WSMTII The Working Set Master Module (WSMTII) houses the system’s primary interface device. All system parameters, constants, and memory are stored in the WSMTII and controls the application of material by interfacing with proportional hydraulic valves and feedback sensors. WSMTII modules are available for different applications including: Sprayers, Fertilizer spreaders, Anhydrous bars, Planters/grain drills, Air Carts Benefits of IntelliA ® : • ISO 11783 conformance allows for a common installation to interface and operate multiple implements • Standard electrical connector at hitch for convenient plug and play installation • Full screen alarms identify abnormal or failed operations • Retains information when power failure occurs • Variable rate application capability, as- applied mapping, Auto Section The following components are required for the IntelliAg® control system: • Virtual Terminal • Master Switch • Working Set Master (WSMT2) • Harnesses • CAN Terminators • Tractor Electronic Control Unit (TECU) The following components are compliments to the IntelliAg® control system: • Working Set Member Module (WSMB) • Boom Switch Module with Planter • Output Module • Remote Test Switch • Implement Lift Switch MASTER SWITCH AI 120
  • 34. 34 Planting IntelliAg® Auto Section Control The system provides: • Automatic shut off of individual planter sections (row units) as previously planted areas are approached • Reduction of wasted over planting of seed associated with angled headlands and point rows • Dedicated terminal for real time viewing of coverage maps • Full color display for identification of external boundaries, a eas planted and areas left to plant • Touch screen manual planter section override • Run in/Run out overlap setting for precise shut off and turn on/off planting sections when entering and exiting headlands or point rows • Side to side overlap “Gap” setting for adjustment of row unit overlap into previously planted area • Used in conjunction with AI100 terminal IntelliAg® Auto Section Control
  • 35. 35 Planting Required Row Section - Output Module: • Used to drive up to 2 Tru Count solenoid air modules (8 Tru Count Clutches) also compatible with electric clutches Output Module - Harness: • Used to connect the row section output module to the Tru Count solenoid air modules In Cab Row - Shutoff Module: • Used to provide a manual section physical switch shut off for row sections (rows 1-6), (7-12), (13-18), and (19-24) GPS Receiver (5hz minimum): • Used to provide a GPS signal (RTK, VIAAS, and EGNOS only) to Auto Section Control system IntelliAG® Auto Section Control Required www.dickey-john.com
  • 36. 36 Planting PLANTING The IntelliAg® planter/drill system (PDC) provides planter monitoring and con® planter/drill system (PDC) provides planter monitoring and con® trol of seeds being placed in soil by each row unit, including counting seeds planted per acre, inches between seeds and average population. The system provides: • Planter monitor functionality (max. 196 rows) • 4 independent control channels for: • Row crop planter seeding (seeds/acre) • Grain drill seeding (lbs./acre) • Liquid spraying (gal./acre) • Granular fertilizer (lbs./acre) • Control over the number of seeds planted per acre and ease of use to set the desired target material rate and go • Prescription variable rate flexibility to increase or decrease t e population as you drive through the fiel • Manual population rate changes from the cab or by using prescription application rates loaded into the IntelliAg® from your computer • Monitoring of 16 seed sensors along with accessory implement sensors including 2 hopper level, 2 air pressure, 2 shaft RPM, 1 ground speed sensor, and 1 lift switchhopper level, 2 air pressure, 2 shaft RPM, 1 ground speed sensor, and 1 lift switchhopper level, 2 air pressure, 2 shaft RPM, 1 ground speed sensor • Auto row shutoff control that utilizes Tru Count Clutches (24 rows) The IntelliAg® planter/drill system can be connected with an ISO Compliant Virtual Terminal already in your tractor: John Deere, Case IH, AGCO P Base System - Sprayer • IntelliAg® Virtual Terminal A1 PLUS, 10” color touch screen w/SD card slot • Tractor harness for use with 10” Virtual Terminal • System power harness with ISO hitch connector • ISO master switch to control on/off • Hitch extension harness • PDC - WSMT2 • WSMT2 T harness
  • 37. 37 Planting Application Rate Sensor Application Rate Sensors measure shaft rotation speed. WSMB WSMB processes up to 18 seed sensor inputs and communicates them to the control module. An accessory module is required for planters larger than 16 rows. WSMTII-PDC WSMTII-PDC processes sensor inputs and communicates them to the control unit in the tractor cab. Air Pressure Sensor Air Pressure Sensor measures air pressure in the seed hopper. Hopper Level Sensor Hopper Level Sensor alerts when seed or granular material reaches low level in the hopper. High Rate Seed Sensor High Rate Seed Sensor delivers improved population counts and is capable of detecting small seeds like milo, beets and cotton. HD 4180 Hydraulic Motor/Control Valve Automatically adjusts planter and fertilizer rates while moving. Implement Lift Switch Implement Lift Switch enables or disables implement function and attaches to 3 point hitch or lift cylinder. Application Rate Sensor Application Rate Sensors measure shaft rotation speed. Hopper Level Sensor alerts when seed or granular material reaches low level in the hopper.low level in the hopper. www.dickey-john.com Boom Shutoff Module Boom Shutoff Module is used to provide physical in-cab switching for manual on/off control of boom section 1-6.
  • 38. 38 Planting AIR SEEDING The IntelliAg® air cart control system allows for full utilization of a 1 to 4 bin air cart. The system monitors seed or fertilizer traveling through the air system to ensure the material is getting to the soil and is not being trapped in a hose. The system provides: • Planter monitor functionality (max. 216 rows) • 5 independent control channels for: • Air cart seeding (lbs./acre) • Grain drill seeding (lbs./acre) • Liquid spraying (gal./acre) • Granular fertilizer (lbs./acre) • Anhydrous ammonia (lbs./acre) • Control over the pounds of seed, fertilizer or NH3 that are applied per acre by each air cart bin independently to set a desired target material rate and go • Prescription variable rate flexibility to increase or decrease t e rate of each bin as you drive through the fiel • Manual population rate changes from the cab or by using prescription application rates loaded into the IntelliAg® from a prescription farming VRT map • Monitoring of accessory implement sensors including 5 hopper level, 4 air pressure, 4 shaft RPM, 1 ground speed sensor, and 1 lift switch • Control of fertilizer in strip till applications with air carts The IntelliAg® air cart control system can be connected with an ISO Compliant Virtual Terminal already in your tractor: John Deere, Case IH, AGCO A S Base System - Sprayer • IntelliAg® Virtual Terminal A1 PLUS, 10” color touch screen w/SD card slot • Tractor harness for use with 10” Virtual Terminal • System power harness with ISO hitch connector • ISO master switch to control on/off • Hitch extension harness • ACC - WSMT2 • WSMT2 T harness • Control harness for connection to valves and feedback sensors
  • 39. 39 Planting Air Pressure Sensor Air Pressure Sensor measures air pressure in the seed hopper. Application Rate Sensor Application Rate Sensors measure shaft rotation speed. WSMB The Seed Sensor Member Module processes a maximum of 216 rows of seed flow monitoring (12 modules) An accessory module is required for processing 18 seed sensor inputs for communication to the control module WSMTII-ACC WSMTII-ACC processes sensor inputs and communicates them to the control unit in the tractor cab. Implement Lift Switch Implement Lift Switch enables or disables implement function and attaches to 3 point hitch or lift cylinder. An accessory module is required for processing 18 seed sensor inputs for communication to the control module processing 18 seed sensor inputs for communication to the control module Continental TTU Continental TTU allows for faster runs at lower tank pressures. Fan RPM Sensor Fan RPM Sensors measure the Fan revolutions per minute. Vigilense® Sensor The Vigilense® Sensor is a low-cost, yet high-tech sensor that can detect a flow or blockage situation. If a hose is blocked a visual and audible alarm indicates the sensor number along with a stop sign symbol for quick analysis. A maximum of 216 delivery hoses can be mounted for this condition simultaneously. Hopper Level Sensor Hopper Level Sensor alerts when seed or granular material reaches a low level in the hopper. delivery hoses can be mounted for this condition simultaneously. www.dickey-john.com
  • 40. 40 Planting Radar III Radar III delivers accurate ground speed measurement. 10 inch color touch screen Terminal The IntelliAg® terminal offers 4 channels of variable-rate control, coverage maps with paint-over prescription maps, prescription variable-rate maps, and GPS receiver with NMEA output. Control Valve The control valve receives electrical signals from the AgGPS NavController II and converts signals to precise hydraulic commands that the vehicle’s steering system uses to keep the vehicle on path. variable-rate maps, and GPS receiver with NMEA output. signals from the AgGPS NavController II and converts signals to precise hydraulic commands that the vehicle’s steering system uses to keep the vehicle on path. AgGPS AutoSense® Steering Sensor The AgGPS AutoSenseTM steering sensor obtains information without the use of moving parts or linkages, and measures highly accurate wheel angle information on all terrain. This sensor continuously sends that information to the AgGPS NavController II. AutoSteering 1 inch repeatability from planting to harvest-any fiel pattern. IntelliAg® equipped with the Trimble® equipped with the Trimble® AgGPS® AutoSteering guidance system extends your operating hours, so you can work when you need to andhours, so you can work when you need to and maximize the precision of your rows. The AutoSteering system provides:The AutoSteering system provides: • Guidance to pre-defined field patterns at a speed as lGuidance to pre-defined field patterns at a speed as low as 0.2 mph and as high as 22 mph • Flexibility to work with various types of GPS signalsFlexibility to work with various types of GPS signals including TRK, WAAS and Omnistar HPincluding TRK, WAAS and Omnistar HPincluding TRK, W • 5 choices of field pattern type • Field and farm events to be saved to an SD cardField and farm events to be saved to an SD card • Vehicle and implement configurations to be saved foVehicle and implement configurations to be saved for repeated use • Operator Alert Timeout to steer the tractor in circles ifimeout to steer the tractor in circles ifOperator Alert Timeout to steer the tractor in circles ifOperator Alert T not acknowledged by operator in a specified timnot acknowledged by operator in a specified time • Software updates downloadable from the websiteSoftware updates downloadable from the website AutoSteering
  • 41. 41 Planting TECU A Tractor Electronic Control Unit (TECU) is required when using an IntelliAg® 10 inch terminal. It manages the power on the CAN BUS and accessory sensor inputs connected to the tractor cab harness, such as ground speed. AutoSteering Screens Operator view of Auto Steering screen on IntelliAg® terminal. AgGPS 262 Receiver Multiple options for GPS corrections including WAAS, OmniSTAR and RTK. AgGPS 900 radio (optional) provides +/- 1 inch pass-to-pass, year-to-year accuracy using RTK corrections. IBBC Hitch Connector GPS, GLONASS and RTK base station This rugged and weather proof base station uniquely combines a GPS receiver, RTK radio, and 10-hour battery into one small unit for quick setup and automatically assigns a previously set point with AutobaseTM technology. AgGPS NavController II The AgGPS NavController II uses data from the GPS receiver and internal sensors to send precise instructions to the steering control system. T3 technology continually corrects for roll, pitch and yaw by using state-of-the-art 6-axis solid state inertial sensors to give you a true on-ground position. Plug and play into most guidance ready vehicles. GPS, GLONASS and RTK base station This rugged and weather proof baseThis rugged and weather proof base station uniquely combines a GPS receiver, RTK radio, and 10-hour battery into one small unit for quick setup and automatically assigns a previously set point with Autobase www.dickey-john.com RTK GPS networks Trimble RTK networks currently cover more than 130 million acres of North American farmland, so you may have a network covering your area. A network consists of a number of fixed TK base stations that independently broadcast RTK correction signals so the vehicle can obtain sub-inch accuracy. Contact a local Trimble reseller to manage an RTK network in your area - RTK fees may apply for network usage.
  • 42. 42 Planting Task Controller The task controller software program is integrated into the IntelliAg® terminal to manage tasks associated® terminal to manage tasks associated® with: • Variable-rate application • Logging as-applied rates • Autosteering CFFE file Benefits and Features: • Loads and runs up to 4 variable-rate prescriptions simultaneously • Logs as-applied application rates • Stores system configuration setting VARIABLE-RATEATEA APPLICATIONATIONA After loading selected prescriptions stored on the SD card, the variable-rate map will be displayed on the terminal. During the application of prescribed materials, an as-covered map is displayed over the prescription map Note: Farm prescription software must be compatible with FODM applications* *Examples: Farm Works versions 12, SGIS software, GTA Software Suite, Map Shots, Ag Leader SMS*Examples: Farm Works versions 12, SGIS software, GTA Software Suite, Map Shots, Ag Leader SMS CFFE AS APPLIED START AND STOP TASKLOAD SELECTED TASK AS COVERED
  • 43. 43 Planting CREATED BOUNDARY MAP FROM IMPORTED FIELD MAP FROM USDA YIELD MAP IMPORTED FROM YIELD MONITOR DATA VARIABLE APPLICATION MAP OF SEED CORN SOIL SAMPLE MAP FOR PHOSPHOROUS USING SOIL SAMPLES USDA NCRS SOIL TYPE MAP AS APPLIED SEEDING MAP www.dickey-john.comwww.dickey-john.com
  • 44. 44 Planting DjASM II Economy and accuracy combine for first-rate monitoring When you want top-level monitoring at low-level pricing, the DJASM II air cart monitor delivers. It precisely monitors flow on large drills and seeders to help prevent lost profit from unseeded strips. Modular and customized, the DjASM II is easy to operate yet accurate, with 16 row indicators per module and a u-segment display. And up to 8 modules to adjust the minimum seeds per second alarm to fit your needs. For use with DICKEY-john Vigilense blockage sensors. • Blockage monitoring for up to 128 rows or 120 rows and 8 hopper level sensors • Customizable seeds per second alarm point for 1 to 50 seeds per 2 seconds • Modular design can reduce harnessing and wiring costs • Advanced RS485 communication modules receive input from 16 sensors or 15 sensors and 1 hopper level sensor • Internal audible alarm • Five-step LED dimming for day or night use • Odd and even row shutoff capability The following are additional products for the DjASM II: • Hopper level sensor - Accurate material level reading • Implement lift switch - Simple implement control • Ground Seed SensorsGround Seed Sensors • Vigilense Blockage SensorsVigilense Blockage Sensors
  • 45. 45 Planting www.dickey-john.com High-Rate Grain Drill Sensor The most accurate high-rate seed sensor • Proven high rate sensor technology packaged for grain drills • Provides improved population counts • Detects small seeds like milo, beets and cotton • Compatible with many grain drill brands High-Rate Seed Sensor The most accurate high-rate seed sensor • Delivers improved population counts • Detects small seeds like milo, beets and cotton • Use with many planter brands Vigilense Blockage Sensor World-class accuracy in a blockage sensor • Superior blockage detection • Easy to install • Detects all sizes of seeds, granular fertilizers • Use with air seeders and grain drills Hall Effect Sensor Durable, economical ground speed measurement • Measure rotational shaft speed and ground speed • Available in threaded or smooth surfaces for convenient mounting • 12 volt sensor with square-wave signal output • Detects teeth of sprocket, magnets, lug nuts, etc. Implement Lift Switch • Enable or disable implement function • Attaches to 3-point hitch or lift cylinder • Ties to planter monitors and control systems Hopper Level Sensor • Mounts inside planter, drill or air cart • Alerts when seed or granular material reaches low levelAir Pressure Sensor • Measures air pressure in seed hopper and air cart tank Durable, economical ground speed measurement Measure rotational shaft speed and ground speed Hall Effect Sensor Durable, economical ground speed measurement Mounts inside planter, drill or air cart Alerts when seed or granular material reaches low levelAir Pressure Sensor • Measures air pressure in seed
  • 46. 46 Planting Flow Meters Available in poly or stainless steel to meet your spraying needs ¾ - 2 inch poly flow meter assemblies include: • Flow meter body with turbine, axle and bearings • Hall effect sensor with 3-pin weather pack connector • Hose barbs for inlet and outlet • Viton O-ring • Coupling nuts ¾ inch poly flow meter assemblies include: • Flow meter body with turbine, axle and bearings • Hall effect sensor with 3-pin weather pack connector • Flanges with Viton O-rings of inlet and outlet • Flat flanges (no O-rings
  • 47. 47 Planting www.dickey-john.com Use the following information to help you choose the right Flow meter for your equipment. Liquid Flow Rate Formula - To calculate liquid flow rates (gpm) so you can pick the correct Flow meter for your application, use the following formula: Width x speed x application rate (gpa) x 0.00202= gpm Example: 60 ft. x 15 mph x 20 gpa x 0.0020= 36.36 Liquid Flow Meter Sizes Flow Meter Flow Rate 3/4 inch 1.8-18.5 GPM 1 inch 0.64-26.4 GPM 1 1/2 inch 9.25-92.5 GPM 2 inch 19.00-198 GPM 3 inch 39.6-396 GPM 4 inch 79.0-790 GPM Rotary Flow Meter Measures two flow ranges: • 0.5 to 5 gallons per minute • 0.2 to 2 gallons per minute (with low flow adapter Include hose barbs and hose clamps for connections to 1/2 inch tubing, for pre-wetting and low GPM flow rate accuracy.
  • 48. 48 GroundSpeed Ground Speed Sensors Measuring ground speed has never been easier than with DICKEY-john’s high-performance ground sensors. Radar III World-class accuracy in a ground speed sensor The high-performance, top-of-the-line unit is a streamlined, more compact version of our best-selling Radar II model. • Weighs only 1 lb. • Compact- 4 x 3.4 x 3.1” • High-tech planar array for truest possible velocity measurement • Views ground surface for accurate ground speed detection • Velocity errors of less than or equal to 1-3% after in-field calibration • Easy to install • Can be mounted to view forward or backward from vehicle Radar II The most accurate ground speed sensor This radar ground speed sensor delivers the truest velocity measurement at mounting heights over 6 feet. • Views actual surface for accurate speed measurement • Can be mounted to look forward or backward from vehicle • Velocity rang 0.33-60 m.p.h (0.53-96.6 km/h) • Mounts of 35+- 5o angle and at least 24 in. (610mm) height from target surface (mounts anywhere from 2 to 8ft. high) • Variety of factory output frequency settings available • Sleek design – 4 x 4 x 12.25 in. (10 x 10 x 31.1mm) • Achieves velocity errors of +- 1-3% through in-field calibratio
  • 49. 49 GroundSpeed Hall Effect Sensor Durable, economical ground speed measurement For cost-effective ground speed detection, choose the Hall Effect Sensor backed by DICKEY-john’s legendary reliability. • Low-cost ground speed measurement • Detects based on gear tooth, sprocket and lug nut movement • Fast, Simple installation 4 in 1 Adapter Convenient multi-console operation • Radar signal adapter • Run 4 electronic consoles off of 1 RVS I or II www.dickey-john.com
  • 50. 50 MoistureTesting The most advanced technology in grain analysis GAC®2500 NTEP certified results (the industry standard Experience the next generation of moisture testers from the worldwide leader in grain moisture analysis. Benefits and Features: • Color touch screen offers best in class usability • Utilizes the newest analysis technology (149 MHz) to provide NTEP certified esultsEP certified resultsEP • Testing for a moisture range of at least 5 to 45% (depending on grain calibration) • Moisture repeatability of +-0.1% (depending on application) • Improved mechanics provide shorter analysis time allowingshorter analysis time allowing more samples to be run • Accommodates special calibrations specifically developed for specialty crops such as walnuts, almonds, and coffee • Porting of GAC 2100 calibrations into the new instrument accepts calibrations that were developed from non-NTEP applications • Optional Pass-Thru drawer minimizes real life run-time in grain operations • Standard RS232 or USB output • Power supply of 85-264 VAC< 48-62 Hz at 20VA consumption
  • 51. 51 MoistureTestingFill Hopper Select Grain Fast Analysis Time Results in Seconds Use Drawer or Pass-Thru Drawer 1 2 3 4 5 2 www.dickey-john.com
  • 52. 52 MoistureTesting Still America’s choice for consistent testing Put the power of fast, fully automated business with GAC Series grain analysis computers. The GAC Series delivers accurate, reliable moisture, temperature and test weight results quickly and consistently for applications including cereals, oilseeds, grass seeds, vegetable seeds, and beans. Advanced technology in GAC units choose your grain; testing easy-simply choose your grain; load the hopper, and press a button for precise analysis. Each unit comes with an available calibration library of more than 450 different products, and all calibrations are transferable between units. Units are easily reprogrammed- users can change product display labels and calibrations at any time. The GAC Series also features: • Measurement through capacitance, conductance and weighing device • Testing for a moisture range of at least 5 to 45% (depending on grain calibration) • Automatic temperature compensation • Moisture repeatability of +- 0.1% (depending on application) • Large LCD display (240 x 64 pixels) • Standard RS232 output • Power supply of 85-264 VAC< 48-62 Hz at 20 VA consumptionPower supply of 85-264 VAC< 48-62 Hz at 20 VA consumptionPower supply of 85-264 VAC< 48-62 Hz at 20 V Turn on and select grain Fill hopper with grain Load the sample Measure grain and get moisture readout Easy to use GAC®2100 series
  • 53. 53 MoistureTesting GAC 2100B The U.S. federal standard in commercial grain elevators • NTEO certified • Grain testing results in 16 seconds • Stores 64 grain calibrations • Self-Loading • Automatic weighing • Automatic temperature compensation • Automatic bulk density compensation • Self-Unloading • Multiple languages GAC 2100G Professional-level precision testing • Grain testing results in 16 seconds • Stores 16 grain calibrators • Self-Loading • Automatic weighing • Automatic temperature compensation • Automatic bulk density compensation • Self-Unloading • Multiple languages GAC 2100 AGRI Economical and accurate • Grain testing results in 32 seconds • Stores 8 grain calibrations • Self-Loading • Automatic weighing • Automatic temperature compensation • Automatic bulk density compensation • Self-Unloading • Multiple languages GAC 500XT Elevator-quality testing on the farm • Grain testing results in 25 seconds • Stores 16 grain calibrations • Semi-portable • Printer compatibility • Automatic temperature correction • Automatic bulk density compensation • Multiple languages www.dickey-john.com
  • 54. 54 MoistureTesting The leader in precision grain analysis DICKEY-john introduces the next generation of NIR analyzers, the Instalab 700® The Instalab 700® analyzer offers the same great reliability and accuracy in fixed filter testing as the Instalab 600 series. Quality in design and construction ensures the most reliable NIR results available. The patented rotating sample cup virtually eliminates problems associated with sample non-homogeneity. The cup rotation is computer controlled, with 120 readings taken at 3° intervals and averaged for each wavelength. Studies indicate that this method is up to 3 times more accurate than integrating sphere and other types of data collection technology. Completely customizable it allows you to change filters to adjust the bandwidth for any probe, including protein, cellulose, sugar, ash, starch, oil and fat, alcohol, cotton, and polyester. The Instalab 700® is dependable in design and built for trouble-free operation in any environment – from lab to production line. In addition to grain, this analyzer delivers high-performance analysis in applications including: • Grain processing • Flour milling • Ethanol production • Feed processing • Meat processing • Textile manufacturing The Instalab 700® features and benefits include: • Easy to use • Intuitive color touch screen • Testing results delivered in 10 seconds • Customizable-replaceable filters for nearly any substance and c nstituent • Optigain® - DICKEY-john’s exclusive feature, enables the user to adjust the gain for low-reflectance samples. • Additional optical filters available to provide flexibility ove a wide range of constituents
  • 56. 56 MoistureTesting The world’s most accurate handheld moisture tester Put the industry’s choice for precision moisture testing in your hand. The miniGAC plus is the only handheld that test both moisture and test weight of grain.. Both units are based on federal standard moisture testing technology, it delivers “grain trade” accuracy.Both units are based on federal standard moisture testing technology, it delivers “grain trade” accuracy.Both units are based on federal standard moisture testing technology The miniGAC and miniGAC plus are fast and easy to use- no cumbersome screw caps. Features include: • Moisture range 5-45% • (depending on grain type) • 02% moisture repeatability • (depending on grain type) • Internal scale- no preweighing • More than 450 calibrations loading • Test grain hot or cold (32-122 F) • Menu-driven operating system • Automatic temperature compensation miniGAC® Accurate, portable moisture testing • Easy to use • Moisture results in just seconds • Stores up to 20 grain calibrations miniGAC® plus Accurate moisture testing with test weight • Easy to use • Moisture results in just seconds • Stores up to 20 grain calibrations • With test weight
  • 57. 57 MoistureTesting Load Fill Strike Press For the fastest grain moisture testing The M3g put high-speed, repeatable moisture testing in your hands. This lightweight unit lets you take grain moisture readings with a simple scoop from bin and hoppers. Advanced DICKEY-john technology lets you easily bias to match readings to local elevator tests and change grain type with the push of a button. Store and average up o 10 individual samples.grain type with the push of a button. Store and average up o 10 individual samples. Features include: • +- 0.5 repeatability with normal stored grain • No cups or screw-on caps • Density compensation without weighing or compressing samples • Easy- to-read LCD display with grain labels clearly listed • USB port for language changes and grain calibration uploads • Compact and lightweight – only 1.6 lbs. www.dickey-john.com
  • 58. 58 SoilCompaction The simplest way to measure soil compaction Maximize your yields and work to decrease your costs with the economical, easy-to-use DICKEY-john Soil Compaction Tester. This easy-to-use tool quantifies soil compaction so you can develop a targeted plan for optimum yields and cost-effective production. (Heavily compacted soul can inhibit root growth and reduce yields.) To measure compaction in your fields, simply push the tester into the ground at various locations to determine problem areas and pressure increases and decreases. Soil Compaction Tester The soil Compaction Tester gauge gives you readings of pressure required to penetrate your soil in pounds per square inch. • Easy- to- read, color-coded, stainless-steel dial • Liquid-filled gauge that reduces shoc • Depth marks at 3, 6, 9, 12, 15, and 18 inches • Rugged, molded housing and handle Compaction and root development 0-200 lbs. ....................good 200-300 lbs...................fair 300-500 lbs................. poor
  • 59. 59 Diagnostics www.dickey-john.com Seed simulator Test your planter monitors • Simulates seed sensor and radar ground speed signals on planters up to 36 rows • Replications 1- or all-row failure • Reproduces 2 seeding rates for both corn and soybeans • Cables available for PM300, PM400 PM3000, PM1000, Seed Manager SE< and DjASM II Sensor Tester 90 Check your planter sensors • Accurately verifies sensor operatio • Ensures cabling and console are accepting input • Simple to operate Application Rate Sensor Tester Assess sensor function • Easy to operate • Plug sensor into tester and rotate shaft • Battery powered • Sounds intermittent alarm to indicate operation
  • 60. Backed by the power of DICKEY-john When you buy a DICKEY-john product, you get dependability and reliability. DICKEY-john’s advanced technology and superior electronics are backed by a team of expert in-house mechanical, electrical, software, and test engineers. DICKEY-john manufactures products to ensure total quality control. DICKEY-john is an ISO 9001:2008 certified facilit . When you buy a DICKEY-john product, you get dependability and reliability. DICKEY-john’s advanced technology and superior electronics are backed by a team of expert in-house mechanical, electrical, software, and test engineers. DICKEY-john manufactures products to ensure total quality control.a team of expert in-house mechanical, electrical, software, and test engineers. DICKEY-john manufactures products to ensure total quality control.a team of expert in-house mechanical, electrical, software, and test engineers. DICKEY 11071-0415-201112 www.dickey-john.com DICKEY-john Corporation 5200 Dickey-john Rd. Auburn, Illinois 62615 U.S.A. Toll Free: 800.637.2952 Phone: 217.438.3371 Fax: 217.438.6012