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Technical	
  Note_002	
   	
   Lightning	
  &	
  Static	
  Protection	
  for	
  Oilfield	
  Assets	
  
015-­‐0108	
  Rev	
  1	
  
Jan	
  2015	
  
	
  
www.petroguardian.com	
  
Disclaimer:	
  This	
  engineering	
  recommendation	
  are	
  based	
  on	
  industry	
  standards	
  and	
  practices.	
  This	
  guideline,	
  when	
  applied,	
  does	
  not	
  guarantee	
  a	
  production	
  location	
  
will	
  not	
  be	
  susceptible	
  to	
  lightning	
  strikes	
  or	
  static	
  discharge	
  events.	
  By	
  using	
  these	
  guidelines	
  and	
  industry	
  practices,	
  the	
  likelihood	
  of	
  lightning	
  or	
  static	
  related	
  
damage	
  will	
  be	
  decreased	
  but	
  not	
  eliminated.	
  
Technical	
  Editors:	
  
Chief	
  Technical	
  Officer:	
  Terry	
  Charrier	
  Jr	
  
Director	
  of	
  Engineering	
  Services:	
  Harshul	
  Gupta	
  
©	
  2015	
  Petro	
  Guardian	
  LLC	
  
Page1	
  
	
  
BEST	
  PRACTICES	
  FOR	
  STATIC	
  PROTECTION	
  ON	
  TANK	
  BATTERY	
  
	
  
INTRODUCTION	
  
At	
  oil	
  &	
  gas	
  production	
  and	
  SWD	
  sites,	
  fire	
  incidents	
  due	
  to	
  ignition	
  that	
  may	
  have	
  the	
  result	
  of	
  electrostatic	
  discharge	
  are	
  often	
  
reported.	
  This	
  document	
  provides	
  a	
  set	
  of	
  recommendations	
  to	
  control	
  possible	
  static	
  electricity	
  accumulation	
  for	
  purposes	
  of	
  
preventing	
  fires	
  and	
  explosions.	
  The	
  purpose	
  of	
  this	
  document	
  is	
  to	
  assist	
  the	
  user	
  in	
  identifying	
  the	
  key	
  areas	
  at	
  risk	
  of	
  static	
  
generation,	
  accumulation,	
  and	
  discharge	
  in	
  applying	
  suitable	
  products	
  and	
  practices.	
  As	
  per	
  NFPA	
  77	
  –	
  7.1.2	
  Ignition	
  hazards	
  
from	
  static	
  electricity	
  can	
  be	
  controlled	
  by	
  neutralizing	
  the	
  charges,	
  the	
  primary	
  methods	
  of	
  which	
  are	
  grounding	
  isolated	
  
conductors	
  and	
  air	
  ionization.	
  This	
  technical	
  note	
  outlines	
  best	
  practices	
  that	
  can	
  be	
  used	
  as	
  a	
  guideline	
  during	
  tank	
  battery	
  
installation	
  and	
  operation	
  start-­‐up.	
  
	
  
KEY	
  AREAS	
  OF	
  STATIC	
  ACCUMULATION	
  
1. Fiberglass	
  &	
  Lined	
  Steel	
  Tanks	
  
2. Thief	
  Hatch	
  
3. Truck	
  Load	
  Out	
  
	
  
	
  
SCOPE	
  	
  	
  
	
  
This	
  technical	
  note	
  outlines	
  considerations	
  for	
  installation	
  of	
  grounding	
  and	
  bonding	
  systems	
  for	
  the	
  purposes	
  of:	
  
1. Controlling	
  static	
  electricity	
  on	
  production	
  equipment	
  or	
  structures	
  where	
  a	
  spark	
  could	
  cause	
  an	
  ignition	
  and	
  result	
  
in	
  a	
  fire.	
  
2. Preventing	
  damage	
  to	
  sensitive	
  electronic	
  components.	
  
	
  
	
  
CONTROLLING	
  STATIC	
  ELECTRICITY	
  
	
  
Grounding:	
  Static	
  protection	
  systems	
  require	
  an	
  earth	
  electrode	
  (ground)	
  system	
  to	
  dissipate	
  the	
  electro-­‐static	
  energy	
  into	
  the	
  
earth.	
  The	
  earth	
  electrode	
  systems	
  must	
  consist	
  of	
  appropriately	
  sized	
  ground	
  electrodes.	
  A	
  low	
  resistance	
  earth	
  ground	
  is	
  most	
  
effective	
  to	
  dissipate	
  energy.	
  For	
  moderately	
  conductive	
  soil,	
  a	
  low	
  resistance	
  earth	
  ground	
  can	
  be	
  established	
  by	
  installing	
  a	
  
10Ft	
  vertical	
  ground	
  rod,	
  20Ft	
  horizontal	
  UL96	
  rated	
  Class	
  1	
  Lightning	
  Conductor	
  or	
  18”x18”	
  ground	
  plate.	
  For	
  areas,	
  with	
  high	
  
corrosiveness	
  or	
  high	
  resistivity,	
  any	
  one	
  of	
  the	
  above	
  grounding	
  electrodes	
  can	
  be	
  installed.	
  They	
  shall	
  be	
  encapsulated	
  within	
  
a	
  conductive	
  cement	
  type	
  soil	
  enhancement	
  material.	
  The	
  resistivity	
  of	
  the	
  soil	
  enhancement	
  material	
  should	
  be	
  such	
  that	
  the	
  
ground	
  electrode	
  installed	
  shall	
  have	
  a	
  stable	
  resistance	
  of	
  25	
  Ohms	
  or	
  less	
  in	
  all	
  seasons	
  and	
  the	
  components	
  shall	
  be	
  such	
  that	
  
corrosion	
  of	
  ground	
  electrode	
  is	
  minimized.	
  For	
  the	
  purpose	
  of	
  safety	
  and	
  identification,	
  all	
  connections	
  to	
  ground	
  must	
  be	
  
secured	
  with	
  a	
  Poly-­‐plastic	
  Inspection	
  Well.	
  The	
  well	
  lid	
  must	
  be	
  lockable	
  and	
  the	
  body	
  material	
  should	
  be	
  able	
  to	
  withstand	
  
3000Lbs	
  of	
  weight.	
  The	
  test	
  wells	
  shall	
  be	
  min.	
  10”	
  in	
  diameter	
  and	
  marked	
  for	
  identification	
  of	
  grounding	
  points.	
  In	
  no	
  case	
  
shall	
  a	
  ground	
  rod	
  protrude	
  above	
  ground	
  and	
  create	
  a	
  tripping	
  hazard. 	
  
	
  
Fiberglass	
  Tanks	
  and	
  lined	
  steel	
  tanks:	
  The	
  movement	
  of	
  volatile	
  fluids	
  in	
  and	
  out	
  of	
  an	
  insulated	
  tank	
  generates	
  static	
  charge	
  
that	
  accumulates	
  on	
  the	
  fluid	
  surface	
  and	
  on	
  the	
  walls	
  of	
  the	
  insulated	
  tank.	
  Inductive	
  neutralizers	
  (per	
  IEEE	
  std.	
  142	
  –	
  3.2.6.4)	
  
can	
  be	
  effective	
  to	
  increase	
  the	
  rate	
  of	
  charge	
  relaxation	
  when	
  installed	
  within	
  the	
  tank.	
  
The	
  fluids	
  within	
  the	
  tanks	
  can	
  be	
  highly	
  corrosive.	
  It	
  is	
  recommended	
  that	
  inductive	
  neutralizers	
  selected	
  be	
  made	
  of	
  non-­‐
corrosive	
  materials.	
  They	
  need	
  to	
  be	
  in	
  contact	
  with	
  the	
  fluid	
  along	
  the	
  full	
  length	
  of	
  the	
  storage	
  tank.	
  The	
  neutralizers	
  should	
  
be	
  conductive	
  but	
  not	
  be	
  a	
  traditional	
  metal	
  conductor	
  so	
  they	
  have	
  zero	
  capacity	
  (no	
  capacitance)	
  to	
  storage	
  static	
  charge.	
  
Accumulated	
  charges	
  are	
  always	
  at	
  risk	
  to	
  discharge	
  instantly	
  creating	
  a	
  source	
  of	
  ignition.	
  The	
  Inductive	
  Neutralizer	
  shall	
  be	
  
Technical	
  Note_002	
   	
   Lightning	
  &	
  Static	
  Protection	
  for	
  Oilfield	
  Assets	
  
015-­‐0108	
  Rev	
  1	
  
Jan	
  2015	
  
	
  
www.petroguardian.com	
  
Disclaimer:	
  This	
  engineering	
  recommendation	
  are	
  based	
  on	
  industry	
  standards	
  and	
  practices.	
  This	
  guideline,	
  when	
  applied,	
  does	
  not	
  guarantee	
  a	
  production	
  location	
  
will	
  not	
  be	
  susceptible	
  to	
  lightning	
  strikes	
  or	
  static	
  discharge	
  events.	
  By	
  using	
  these	
  guidelines	
  and	
  industry	
  practices,	
  the	
  likelihood	
  of	
  lightning	
  or	
  static	
  related	
  
damage	
  will	
  be	
  decreased	
  but	
  not	
  eliminated.	
  
Technical	
  Editors:	
  
Chief	
  Technical	
  Officer:	
  Terry	
  Charrier	
  Jr	
  
Director	
  of	
  Engineering	
  Services:	
  Harshul	
  Gupta	
  
©	
  2015	
  Petro	
  Guardian	
  LLC	
  
Page2	
  
attached	
  to	
  the	
  tank	
  through	
  a	
  bolt	
  on	
  the	
  Thief	
  hatch.	
  A	
  bonding	
  Lug	
  shall	
  be	
  installed	
  above	
  the	
  flange	
  of	
  thief	
  hatch	
  to	
  bond	
  
the	
  thief	
  hatch	
  and	
  static	
  inductive	
  neutralizer	
  to	
  the	
  facility	
  lightning	
  protection	
  grounding	
  system.	
  
	
  
Thief	
  Hatch:	
  The	
  Thief	
  hatch	
  lid	
  and	
  flange	
  are	
  connected	
  through	
  a	
  pin	
  that	
  allows	
  the	
  lid	
  to	
  rise	
  and	
  fall	
  back	
  into	
  the	
  seal	
  after	
  
it	
  releases	
  the	
  pressure	
  in	
  the	
  tank.	
  When	
  the	
  pressure	
  is	
  released	
  volatile	
  gases	
  escape.	
  The	
  sudden	
  separation	
  of	
  two	
  
conductive	
  surfaces	
  (lid	
  and	
  the	
  flange)	
  generates	
  a	
  risk	
  of	
  static	
  discharge.	
  With	
  an	
  adequate	
  oxygen	
  to	
  escaping	
  volatile	
  gases	
  
ratio,	
  the	
  static	
  discharge	
  can	
  ignite	
  the	
  gas.	
  Similar	
  risk	
  exists	
  when	
  an	
  operator	
  may	
  open	
  the	
  thief	
  hatch	
  without	
  ensuring	
  
that	
  the	
  tank	
  is	
  not	
  under	
  pressure	
  and	
  the	
  operator	
  and	
  thief	
  hatch	
  assembly	
  are	
  at	
  ground	
  potential.	
  
A	
  stainless	
  steel	
  flexible	
  bonding	
  strap	
  is	
  recommended	
  to	
  be	
  installed	
  between	
  the	
  thief	
  hatch	
  lid	
  and	
  flange.	
  The	
  bond	
  keeps	
  
the	
  lid	
  and	
  flange	
  at	
  the	
  same	
  potential	
  even	
  when	
  the	
  two	
  are	
  physically	
  separated.	
  The	
  bonding	
  strap	
  needs	
  to	
  be	
  of	
  
adequate	
  width	
  (around	
  1”)	
  and	
  of	
  a	
  braided	
  construction.	
  The	
  braided	
  construction	
  provides	
  flexibility	
  and	
  larger	
  surface	
  area.	
  	
  
The	
  bonding	
  strap	
  is	
  attached	
  to	
  a	
  bonding	
  lug	
  on	
  the	
  thief	
  hatch	
  flange.	
  The	
  lug	
  is	
  bonded	
  to	
  the	
  facility	
  lightning	
  protection	
  
grounding	
  system.	
  
	
  
Truck	
  Load-­‐out:	
  Each	
  Truck	
  Load	
  out	
  should	
  have	
  a	
  dedicated	
  ground	
  electrode	
  installed.	
  Bond	
  the	
  ground	
  electrode	
  to	
  Fill	
  Pipe	
  
using	
  #6	
  Green	
  Insulated	
  multi-­‐strand	
  grounding	
  cable.	
  Attach	
  the	
  Truck	
  Load	
  Out	
  grounding	
  cable	
  assembly	
  to	
  the	
  Fill	
  Pipe	
  
Clamp.	
  The	
  Truck	
  Load	
  Out	
  Ground	
  electrode	
  shall	
  be	
  bonded	
  to	
  the	
  C-­‐veil	
  grounding	
  terminals	
  using	
  #6	
  Green	
  Insulated	
  multi-­‐
strand	
  grounding	
  cable	
  and	
  further	
  to	
  one	
  of	
  the	
  lightning	
  protection	
  ground	
  electrodes	
  using	
  #6	
  Green	
  Insulated	
  multi-­‐strand	
  
grounding	
  cable	
  routed	
  along	
  the	
  fill	
  pipe	
  using	
  the	
  shortest	
  route.	
  The	
  Truck	
  Load	
  out	
  cable	
  shall	
  be	
  attached	
  on	
  the	
  trucks	
  at	
  
the	
  designated	
  grounding	
  lug	
  provided.	
  
	
  
	
  
ABOUT	
  PETROGUARDIAN	
  
	
  
Petro	
  Guardian	
  engineers	
  systems	
  to	
  protect	
  your	
  oil	
  and	
  gas	
  field	
  assets	
  from	
  damage	
  caused	
  by	
  lightning	
  strikes	
  and	
  static	
  
discharge.	
  Petro	
  Guardian’s	
  experienced	
  engineering	
  team	
  works	
  alongside	
  your	
  operations	
  and	
  engineering	
  team	
  to	
  develop	
  a	
  
standardized	
  plan	
  that	
  prevents	
  ignition	
  from	
  lightning	
  strikes	
  and	
  static	
  discharge.	
  Contact	
  team@petroguardian.com	
  to	
  
schedule	
  an	
  appointment.	
  	
  
	
  
	
  
REFERENCE	
  SANDARDS	
  
	
  
API	
  RP	
  2003:	
  Protection	
  against	
  ignition	
  arising	
  out	
  of	
  lightning,	
  static	
  and	
  stray	
  current	
  
NFPA	
  780:	
  Standard	
  for	
  the	
  protection	
  of	
  Lightning	
  Protection	
  Systems	
  
NFPA	
  77:	
  Recommended	
  practices	
  for	
  static	
  electricity	
  
IEEE	
  std.142:	
  Powering	
  and	
  grounding	
  of	
  commercial	
  and	
  industrial	
  equipment	
  
IEEE	
  std.	
  1100:	
  Recommended	
  Practice	
  for	
  Powering	
  and	
  Grounding	
  Sensitive	
  Electronic	
  Equipment,	
  
IEC	
  61643:	
  Surge	
  protective	
  devices	
  connected	
  to	
  low	
  voltage	
  power	
  
IEC	
  62305	
  Protection	
  against	
  lightning	
  	
  

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Best Practices for Static Protection on a Tank Battery

  • 1. Technical  Note_002     Lightning  &  Static  Protection  for  Oilfield  Assets   015-­‐0108  Rev  1   Jan  2015     www.petroguardian.com   Disclaimer:  This  engineering  recommendation  are  based  on  industry  standards  and  practices.  This  guideline,  when  applied,  does  not  guarantee  a  production  location   will  not  be  susceptible  to  lightning  strikes  or  static  discharge  events.  By  using  these  guidelines  and  industry  practices,  the  likelihood  of  lightning  or  static  related   damage  will  be  decreased  but  not  eliminated.   Technical  Editors:   Chief  Technical  Officer:  Terry  Charrier  Jr   Director  of  Engineering  Services:  Harshul  Gupta   ©  2015  Petro  Guardian  LLC   Page1     BEST  PRACTICES  FOR  STATIC  PROTECTION  ON  TANK  BATTERY     INTRODUCTION   At  oil  &  gas  production  and  SWD  sites,  fire  incidents  due  to  ignition  that  may  have  the  result  of  electrostatic  discharge  are  often   reported.  This  document  provides  a  set  of  recommendations  to  control  possible  static  electricity  accumulation  for  purposes  of   preventing  fires  and  explosions.  The  purpose  of  this  document  is  to  assist  the  user  in  identifying  the  key  areas  at  risk  of  static   generation,  accumulation,  and  discharge  in  applying  suitable  products  and  practices.  As  per  NFPA  77  –  7.1.2  Ignition  hazards   from  static  electricity  can  be  controlled  by  neutralizing  the  charges,  the  primary  methods  of  which  are  grounding  isolated   conductors  and  air  ionization.  This  technical  note  outlines  best  practices  that  can  be  used  as  a  guideline  during  tank  battery   installation  and  operation  start-­‐up.     KEY  AREAS  OF  STATIC  ACCUMULATION   1. Fiberglass  &  Lined  Steel  Tanks   2. Thief  Hatch   3. Truck  Load  Out       SCOPE         This  technical  note  outlines  considerations  for  installation  of  grounding  and  bonding  systems  for  the  purposes  of:   1. Controlling  static  electricity  on  production  equipment  or  structures  where  a  spark  could  cause  an  ignition  and  result   in  a  fire.   2. Preventing  damage  to  sensitive  electronic  components.       CONTROLLING  STATIC  ELECTRICITY     Grounding:  Static  protection  systems  require  an  earth  electrode  (ground)  system  to  dissipate  the  electro-­‐static  energy  into  the   earth.  The  earth  electrode  systems  must  consist  of  appropriately  sized  ground  electrodes.  A  low  resistance  earth  ground  is  most   effective  to  dissipate  energy.  For  moderately  conductive  soil,  a  low  resistance  earth  ground  can  be  established  by  installing  a   10Ft  vertical  ground  rod,  20Ft  horizontal  UL96  rated  Class  1  Lightning  Conductor  or  18”x18”  ground  plate.  For  areas,  with  high   corrosiveness  or  high  resistivity,  any  one  of  the  above  grounding  electrodes  can  be  installed.  They  shall  be  encapsulated  within   a  conductive  cement  type  soil  enhancement  material.  The  resistivity  of  the  soil  enhancement  material  should  be  such  that  the   ground  electrode  installed  shall  have  a  stable  resistance  of  25  Ohms  or  less  in  all  seasons  and  the  components  shall  be  such  that   corrosion  of  ground  electrode  is  minimized.  For  the  purpose  of  safety  and  identification,  all  connections  to  ground  must  be   secured  with  a  Poly-­‐plastic  Inspection  Well.  The  well  lid  must  be  lockable  and  the  body  material  should  be  able  to  withstand   3000Lbs  of  weight.  The  test  wells  shall  be  min.  10”  in  diameter  and  marked  for  identification  of  grounding  points.  In  no  case   shall  a  ground  rod  protrude  above  ground  and  create  a  tripping  hazard.     Fiberglass  Tanks  and  lined  steel  tanks:  The  movement  of  volatile  fluids  in  and  out  of  an  insulated  tank  generates  static  charge   that  accumulates  on  the  fluid  surface  and  on  the  walls  of  the  insulated  tank.  Inductive  neutralizers  (per  IEEE  std.  142  –  3.2.6.4)   can  be  effective  to  increase  the  rate  of  charge  relaxation  when  installed  within  the  tank.   The  fluids  within  the  tanks  can  be  highly  corrosive.  It  is  recommended  that  inductive  neutralizers  selected  be  made  of  non-­‐ corrosive  materials.  They  need  to  be  in  contact  with  the  fluid  along  the  full  length  of  the  storage  tank.  The  neutralizers  should   be  conductive  but  not  be  a  traditional  metal  conductor  so  they  have  zero  capacity  (no  capacitance)  to  storage  static  charge.   Accumulated  charges  are  always  at  risk  to  discharge  instantly  creating  a  source  of  ignition.  The  Inductive  Neutralizer  shall  be  
  • 2. Technical  Note_002     Lightning  &  Static  Protection  for  Oilfield  Assets   015-­‐0108  Rev  1   Jan  2015     www.petroguardian.com   Disclaimer:  This  engineering  recommendation  are  based  on  industry  standards  and  practices.  This  guideline,  when  applied,  does  not  guarantee  a  production  location   will  not  be  susceptible  to  lightning  strikes  or  static  discharge  events.  By  using  these  guidelines  and  industry  practices,  the  likelihood  of  lightning  or  static  related   damage  will  be  decreased  but  not  eliminated.   Technical  Editors:   Chief  Technical  Officer:  Terry  Charrier  Jr   Director  of  Engineering  Services:  Harshul  Gupta   ©  2015  Petro  Guardian  LLC   Page2   attached  to  the  tank  through  a  bolt  on  the  Thief  hatch.  A  bonding  Lug  shall  be  installed  above  the  flange  of  thief  hatch  to  bond   the  thief  hatch  and  static  inductive  neutralizer  to  the  facility  lightning  protection  grounding  system.     Thief  Hatch:  The  Thief  hatch  lid  and  flange  are  connected  through  a  pin  that  allows  the  lid  to  rise  and  fall  back  into  the  seal  after   it  releases  the  pressure  in  the  tank.  When  the  pressure  is  released  volatile  gases  escape.  The  sudden  separation  of  two   conductive  surfaces  (lid  and  the  flange)  generates  a  risk  of  static  discharge.  With  an  adequate  oxygen  to  escaping  volatile  gases   ratio,  the  static  discharge  can  ignite  the  gas.  Similar  risk  exists  when  an  operator  may  open  the  thief  hatch  without  ensuring   that  the  tank  is  not  under  pressure  and  the  operator  and  thief  hatch  assembly  are  at  ground  potential.   A  stainless  steel  flexible  bonding  strap  is  recommended  to  be  installed  between  the  thief  hatch  lid  and  flange.  The  bond  keeps   the  lid  and  flange  at  the  same  potential  even  when  the  two  are  physically  separated.  The  bonding  strap  needs  to  be  of   adequate  width  (around  1”)  and  of  a  braided  construction.  The  braided  construction  provides  flexibility  and  larger  surface  area.     The  bonding  strap  is  attached  to  a  bonding  lug  on  the  thief  hatch  flange.  The  lug  is  bonded  to  the  facility  lightning  protection   grounding  system.     Truck  Load-­‐out:  Each  Truck  Load  out  should  have  a  dedicated  ground  electrode  installed.  Bond  the  ground  electrode  to  Fill  Pipe   using  #6  Green  Insulated  multi-­‐strand  grounding  cable.  Attach  the  Truck  Load  Out  grounding  cable  assembly  to  the  Fill  Pipe   Clamp.  The  Truck  Load  Out  Ground  electrode  shall  be  bonded  to  the  C-­‐veil  grounding  terminals  using  #6  Green  Insulated  multi-­‐ strand  grounding  cable  and  further  to  one  of  the  lightning  protection  ground  electrodes  using  #6  Green  Insulated  multi-­‐strand   grounding  cable  routed  along  the  fill  pipe  using  the  shortest  route.  The  Truck  Load  out  cable  shall  be  attached  on  the  trucks  at   the  designated  grounding  lug  provided.       ABOUT  PETROGUARDIAN     Petro  Guardian  engineers  systems  to  protect  your  oil  and  gas  field  assets  from  damage  caused  by  lightning  strikes  and  static   discharge.  Petro  Guardian’s  experienced  engineering  team  works  alongside  your  operations  and  engineering  team  to  develop  a   standardized  plan  that  prevents  ignition  from  lightning  strikes  and  static  discharge.  Contact  team@petroguardian.com  to   schedule  an  appointment.         REFERENCE  SANDARDS     API  RP  2003:  Protection  against  ignition  arising  out  of  lightning,  static  and  stray  current   NFPA  780:  Standard  for  the  protection  of  Lightning  Protection  Systems   NFPA  77:  Recommended  practices  for  static  electricity   IEEE  std.142:  Powering  and  grounding  of  commercial  and  industrial  equipment   IEEE  std.  1100:  Recommended  Practice  for  Powering  and  Grounding  Sensitive  Electronic  Equipment,   IEC  61643:  Surge  protective  devices  connected  to  low  voltage  power   IEC  62305  Protection  against  lightning