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BeSpoke
Solutions
Engineers: Patrick O’Donnell , Mark Mortimer, Scott McPherson , Robert MacLean
09/06/2016
HAWT Project
Clients Brief
• Voltage = 12
• Wind speed = 15mph
• Bulb = 20 Watts
• Budget = £150
• Stage 1 deadline 8 Jan 16 to 26 Mar 16
• Stage 2&3 Deadline 31Mar16 to 26 May16
Design Specification
• Facilities, tools,
• Budget
• Environment
• Health and safety
• Documentation
• Structure of the turbine
Concepts
HAWT Savonius Darius Giro
Design Matrix
Project Communication
• Facebook Messenger
• Emails
• Meetings
Project Schedule
• Gantt Charts
• Time Line
• Deadlines
Health & Safety
• Permits to work
• Personal Protective Equipment (PPE)
• Risk Assessments
Materials
• The two most important aspects: quality and cost efficiency
• The initial bill of materials that Patrick made in stage one for the
HAWT was revised and added too before being ordered in.
Components
• The main components of the turbine are identified.
• Sub-assemblies: base, main-shaft and top-section.
Base
• The sub-assembly ‘base’
• The legs and braces
• Platforms
Main shaft
• The sub-assembly ‘main-shaft’ is designed to support the top
section
• Angle iron
• The nylon bar
• The steel pipe
Top-Section
• The top-section is the most complex sub-assembly
• The tailfin
• The hub
• The blades
• Angle iron
Electrical Components
• Motor
• Voltage Regulator
Final Design
• SolidWorks 2015
• Drawings
• Revisions
• Dimensions and tolerances
• A drawing order
Development in the workshop
• 33 hours (11 days)
• Tools: hand drill, jig saw, etc.
• Challenges
Testing
• Before Testing, pre check list
1 Ensure test area is clear P
2 All Persons wearing proper PPE P
3 check all wires are secure P
4 Check Blades spin P
5 check tail fin turns turbine to correct position P
6 Ensure all connections are secure P
7 check turbine generator turns P
8 check rev counter P
9 check brake is in working order P
10 Voltage regulator is Working P
11 light bulb is being powered P
Controlled environment testing
• Turbine did not preform well
• Equipment: Fan, Manometer, regulator
• Initial test 4.8m, repeated 2 times
• Highest voltage 6V
• Reason for such low voltage
Natural Environment Testing
• Turbine break
• Turbine producing 23V at 7.1 m/s
• Regulator turned down voltage 12V
Testing Results
Controlled Environment
Natural Environment
No Column2 BeforeVoltageDivider AfterVoltageDivider
1 VoltageReading(V) 23 12
2 windspeed(m/s) 4.4-7.1 4.4-7.1
Specifications
• The turbine produces 12 Volts of electricity.
• Powers a 20-watt bulb.
• Doing this using 15mph winds or upwards
Project Evaluation/Summary
• How the team found the project
• Anything the team would change ?
Questions ?
GRADED UNIT POWERPOINT FINISHED!!!!!

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