Pankaj Kumar Prajapati has over 8 years of experience in instrumentation for various industries including pharmaceuticals, fertilizers, petrochemicals, and chemicals. He is currently a Team Leader at Dr. Reddy's Laboratory where he is responsible for maintenance, calibration, and troubleshooting of instruments. Previously, he worked as a Senior Manager at Deepak Fertilizers where he oversaw projects including the erection and commissioning of new plants. He also has experience in maintenance, planning preventative maintenance, and handling day to day operations. Prajapati holds a Bachelor's degree in Electronics and Instrumentation and is seeking a new opportunity where he can continue developing his skills.
1. CURRICULUM VITAE
PANKAJ KUMAR PRAJAPATI
Passport No. - Z2444702
Expiry Date: 13/09/2022
Mob- 9603478686
E-mail: pankaj.k.prajapati@gmail.com
Objective
Improve & utilize my skills in a good professional environment and to be in touch with the
latest technologies.
Experience Summary
Project (Erection & commissioning experience): 2.5 years (AN-Solution & HDAN Plant).
Maintenance experience: 5.5 Years
Total Experience: 8 years
Company Period Designation Job Profile
Dr. Reddy’s Laboratory Ltd,
CTO-SEZ, Srikakulam
(A.P.)
Feb-2014
to till Date
Team Leader
(Instrumentation)
Preventive
maintenance of
instruments as per
schedule as per
pharma standard &
spare part
managements
Deepak fertilizers &
Petrochemicals Corporation
Ltd. Navi Mumbai, Raigad
Jun-2009
to Feb-
2014
Sr. Manager
(Instrumentation)
Hole responsible of
project (erection &
commissioning) of
green field project as
well as preventive
maintenance, ISO
schedule, shut down,
breakdown &
modification job.
Kanoria Chemicals &
Industries Limited,
Ankleshwar, Gujarat
Mar-2007
to Jun-
2009
Instrumentation
Engineer
Handling all the
instrumentation
relative activity in shift.
Work Experience
Company : Dr. Reddy’s Laboratory Ltd, CTO-SEZ, Srikakulam (A.P.)
Designation : Instrumentation Team Leader.
Duration : Since Feb 2014 to till date.
Over 8 years of Experience in Projects, Operation and Maintenance in
various fields of Fertilizers, Petrochemicals, Chemicals, Pharmaceuticals
and Instrumentation.
2. Job Responsibility:-
Responsible for maintenance, trouble shooting and calibration of all plant related
instruments. Also involve in activities pertaining to installation and commissioning of field
Instruments, control valves and panel wiring including module Installation, programming,
loop checking, module simulation using current and voltage sources in PLCs.
• Shall be preparing consumables and spares requisition and ensure optimal
inventory of the same at all times.
• Shall plan and carry out scheduled and unscheduled preventive maintenance as
well as breakdown maintenance.
• Shall calibrate SMART type Transmitters, Pressure gauges, Control valves,
Pressure switches, level switches, Controllers, Flow meters, Electronic and
Pneumatic Instruments.
• Shall be responsible for maintaining documentation as per ISO and cGMP
shall perform duties as mentioned in EHS plan.
• Minimal instruments related equipment breakdown.
• Minimal deviation between scheduled v/s actual maintenance.
• Compliance to safety and Quality standards.
• On-time calibration of equipment as per schedule or request from production
department.
• Zero deficiency in internal and external ISO audits.
Knowledge in SAP R/3 4.6B (PM &MM Modules) system.
• Working with MS-Office and MS Excel and MS Power Point for preparation
various preparing various reports & presentation.
• To Generate and close various preventive maintenance work order generate in
the plant.
• To Create and change reservation for required maintenance items.
• To create, change and display of notification orders for various locations in the
plant.
• To maintain service entry sheet for service purchase requisition.
• To Create and close calibration records for various master, secondary, Field
instruments.
• To change, schedule and display maintenance plan in the plant.
Previous (1):
Company : Deepak fertilizers & Petrochemicals Corporation Ltd. Raigad
Designation : Sr. Manager (Instrumentation)
Duration : Since June 2009 to Feb 2014
Job Responsibility:
Project Experience:
Deepak fertilizers petrochemical limited intends to build a new Ammonium Nitrate
solution plant of 900 tons per day capacity & HDAN Plant of 300 tons par day capacity at
Taloja, New Mumbai. The plant is green field project and will produce ammonium nitrate
solution with 90.5% concentration & High Density Ammonium Nitrate.
Involved in Supervision of Erection & Commissioning with following Responsibility
• Supervision of Cable tray routing as per Documents.
• Supervision of Cable lying & Termination as per Junction Box Schedule at field
end and Control room end.
3. • Checking & Keeping records of Instruments received at site from Different
vendors.
• Supervision of Installation of instruments as per Instrument Plot plan & Hook up
Drawing.
• Co-ordination with the Other Department for smooth running of the project.
• Continuity & Loop Checking.
• Verifying Alarms & ranges in Control system with respect to Documents.
• Calibration, Stroke checking& troubleshooting of Instruments & valves.
• Verifying bill of material Experience in project erection of Instrument Contractor.
• Responsible for ensuring adherence to time schedules for the C&I installation
and commissioning activities at site.
• Responsible for ensuring strict compliance to all safety norms.
• Fully involved in engineering details during project.
Reviewing and reporting of the project status to the management.
Maintenance Responsibility:
• Maintenance, Troubleshooting, reconditioning of DCS (Delta V).
• Planning of shutdown job.
• Planning of preventive maintenance..
• Manpower handling as per job required.
• Troubleshooting with day to day problem in the field.
• Installation, commissioning, calibration, configuration, testing & maintenance
and Troubleshooting of all type of process instrumentation like analyzer
instruments, Pressure, Level, Flow, Temp. Measuring instruments.
• Having experience of Static Binder make bagging machine & palletizers.
• Having experience on DCS & PLC.
• Prepare monthly report, ISO documents, major breakdown report, Technician &
Supervisors progress report its.
Previous (2):
Company: Kanoria Chemicals & Industries Limited, Ankleshwar
Designation: Instrumentation Engineer
Duration : Since March 2007 to June 2009
Job Responsibility:
Planning & execution of preventive & shutdown maintenance.
Troubleshooting with day to day problem in the field.
Job Profiles :
• Maintenance & troubleshooting of temperature controllers (Mashibus, Yokogawa)
• Calibration & maintenance pressure gauge, temperature gauge, pressure Switch, I/P
Converter, control valve,
• Differential Pressure transmitter (Yokogawa, Rosemount etc.),
• Temperature, Level & Pressure transmitter (different make: Yokogawa, Rosemount)
• Mass, Magnetic, Vortex flow meters (Yokogawa, Rosemount, E & H) proximity
4. Sensors, pneumatic cylinder etc.
• DCS (ABB MOD - 300), which we upgraded to ADVANT Controllers AC-460.
Professional Qualification
B. Tech in Electronics & Instrumentation (2002-06) from Radha Govind Engineering
College, Meerut affiliated to U P Technical University, Lucknow & has secured 60.7%.
Academics Qualification
Intermediate from GIC, Allahabad affiliated to U P Board in 1999 & secured 54%.
High school from GIC, Allahabad affiliated to U P Board in 1997 & secured 62%.
Salary
Present: - Rs. 625,000 per Annam
Expected: - Negotiable.
Notice Period: - Negotiable.
Personal Profile
Date of Birth : 25th
July 1982
Father’s Name : Mr. Uma Shankar Prajapati
Languages : English & Hindi
Marital Status : Married
Permanent Address : 4C, Dubey Talab, Naini,
Allahabad (U P) Pin- 211008
Phone : 0532-2698984
Declaration
I hereby declare that all the information furnished above is true to the best of my
knowledge. If being given an opportunity to serve the organization I will leave no stone
unturned to prove my ability.
Date:
Place: Pankaj Kumar Prajapati