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Vol.01 January 2016 3736 Asian Steel Watch
The Impact of China’s Early “Peak Steel”
and Scrap Generation on
Steel Raw Materials Prices
Dr. Jin-Seok Huh
Senior Principal Researcher
POSCO Research Institute
jshuh@posri.re.kr
Prices of steel raw materials, including iron ore
and coking coal, remained low from the late 1970s
to the early 2000s due to prolonged global over-
supply. By 2003, prices of iron ore fines and hard
coking coal had remained below USD 20/t and
USD 50/t, respectively. Since then, rapidly grow-
ing steel production in China has led to a sharp
rise in raw materials demand and imports. As a
result, the average annual prices of iron ore fines
and hard coking coal skyrocketed to USD 169/t
and USD 295/t, respectively, in 2010. However,
international prices of steel raw materials have
begun to fall since 2012, and iron ore and cok-
ing coal prices remained in the double digits in
2015. This is due largely to the slowing growth
of China, the growth engine of the global steel
industry for the last decade, and competitive ca-
pacity expansion by raw materials suppliers. This
article covers the direction of steel consumption
and production in China, the world’s largest steel
raw materials consumer, comparing the estimates
of major institutions. It also analyzes the impact
of the early arrival of “peak steel” and increasing
scrap generation in China on international iron
ore and coking coal prices.
China already reached peak
steel demand
Suggestions of the early peak of China’s steel
consumption appeared in 2014, and have gained
ground in 2015. Based on statistics of the world-
steel Association, POSCO Research Institute
(POSRI) predicts that China’s crude steel demand
will continue to decline gradually from the peak
of 766 million tonnes in 2013 to 670 million
tonnes in 2020, and 650 million tonnes in 2025.
Despite some factors working to increase de-
mand, including urbanization and development
of Western China, China’s steel demand will
continue to fall modestly in the medium to long-
term, mainly because of slow economic growth—
particularly stagnant growth of steel-consuming
industries, including construction and manufac-
turing. World Steel Dynamics (WSD) forecasts a
rather rapid decline in crude steel demand: from
699 million tonnes in 2015, 656 million tonnes
in 2020, and 643 million tonnes in 2025.
The strong correlation between China’s steel
production and global raw materials price
Slack demand has resulted in a decline in steel
production. After surpassing 100 million tonnes
in 1996, China’s crude steel production increased
to 823 million tonnes in 2014, thanks to robust
steel demand. However, it started to fall in 2015.
From January to November 2015, crude steel
production stood at 738 million tonnes, a 2.2%
decline year-on-year. Negative growth of 2.3% is
projected for the entire year.
China’s steel production has a strong corre-
lation to global iron ore and coking coal prices.
After the early to mid-2000s, when China’s raw
materials imports took off to satisfy soaring crude
steel production, global iron ore and coking coal
prices surged due to supply shortages. Since 2013,
China’s crude steel production growth has slowed,
and major raw materials suppliers have expanded
capacities competitively, causing a rapid and con-
tinuous drop in global iron ore and coking coal
prices.
China’s crude steel production during the pe-
riod from 2000 to 2015 shows a correlation coef-
ficient of 0.80 with iron ore prices and 0.58 with
coking coal prices. This high correlation can be
explained by the large share of China’s imports in
global trade of iron ore and coking coal. The share
of China’s imports in the global seaborne iron
ore trade increased from 45.2% in 2006 to 66.1%
in 2014. Due to a high share of local coking coal
production, the share of China’s imports in the
global seaborne coking coal trade is lower than
that in the iron ore trade. This figure increased
from 8.5% in 2006 to 20.6% in 2014.
Generation of massive obsolete steel scrap
and changing steel production structure
in China
As generation of obsolete steel scrap increases,
the structure of steel production will begin to
change in near future. Despite Chinese steel ex-
China's Steel Industry
Meets the New Normal
Changes in China’s Crude Steel Production and Iron Ore/Coking Coal Prices
’00 ’03 ’06 ’09 ’12 ’15(e)
40
18
43
18
49
17
47
19
58
23
125
39
116
46
98
51
300
91
129
60
221
147
191
169
191
130
148
135
115
97
88
56
3.4
18.0 20.2 22.0 22.7
30.4
18.3 16.3
4.6
12.6 10.7 9.9
4.1
12.4
0.1 -2.3
Note: Based on iron ore fines spot (Fe 62%, CFR China), hard coking coal spot (FOB Australia)
Source: China Iron and Steel Association (CISA), POSCO Research Institute, November 2015
China's crude steel production change (%) Hard coking coal Iron ore fines(USD/t)
Note: Based on crude steel
Source: POSCO Research Institute (POSRI), November 2015, WSD, June 2015
China’s Steel Demand and Peak Forecast
(Mt)
800
750
700
650
600
550
500
’18 ’19 ’20 ’21’08 ’09 ’10 ’11 ’12 ’13 ’14 ’15 ’16 ’17 ’22 ’23 ’24 ’25
766
670
656
POSRI WSD
450
650
643
The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials Prices
Vol.01 January 2016 3736 Asian Steel Watch
The Impact of China’s Early “Peak Steel”
and Scrap Generation on
Steel Raw Materials Prices
Dr. Jin-Seok Huh
Senior Principal Researcher
POSCO Research Institute
jshuh@posri.re.kr
Prices of steel raw materials, including iron ore
and coking coal, remained low from the late 1970s
to the early 2000s due to prolonged global over-
supply. By 2003, prices of iron ore fines and hard
coking coal had remained below USD 20/t and
USD 50/t, respectively. Since then, rapidly grow-
ing steel production in China has led to a sharp
rise in raw materials demand and imports. As a
result, the average annual prices of iron ore fines
and hard coking coal skyrocketed to USD 169/t
and USD 295/t, respectively, in 2010. However,
international prices of steel raw materials have
begun to fall since 2012, and iron ore and cok-
ing coal prices remained in the double digits in
2015. This is due largely to the slowing growth
of China, the growth engine of the global steel
industry for the last decade, and competitive ca-
pacity expansion by raw materials suppliers. This
article covers the direction of steel consumption
and production in China, the world’s largest steel
raw materials consumer, comparing the estimates
of major institutions. It also analyzes the impact
of the early arrival of “peak steel” and increasing
scrap generation in China on international iron
ore and coking coal prices.
China already reached peak
steel demand
Suggestions of the early peak of China’s steel
consumption appeared in 2014, and have gained
ground in 2015. Based on statistics of the world-
steel Association, POSCO Research Institute
(POSRI) predicts that China’s crude steel demand
will continue to decline gradually from the peak
of 766 million tonnes in 2013 to 670 million
tonnes in 2020, and 650 million tonnes in 2025.
Despite some factors working to increase de-
mand, including urbanization and development
of Western China, China’s steel demand will
continue to fall modestly in the medium to long-
term, mainly because of slow economic growth—
particularly stagnant growth of steel-consuming
industries, including construction and manufac-
turing. World Steel Dynamics (WSD) forecasts a
rather rapid decline in crude steel demand: from
699 million tonnes in 2015, 656 million tonnes
in 2020, and 643 million tonnes in 2025.
The strong correlation between China’s steel
production and global raw materials price
Slack demand has resulted in a decline in steel
production. After surpassing 100 million tonnes
in 1996, China’s crude steel production increased
to 823 million tonnes in 2014, thanks to robust
steel demand. However, it started to fall in 2015.
From January to November 2015, crude steel
production stood at 738 million tonnes, a 2.2%
decline year-on-year. Negative growth of 2.3% is
projected for the entire year.
China’s steel production has a strong corre-
lation to global iron ore and coking coal prices.
After the early to mid-2000s, when China’s raw
materials imports took off to satisfy soaring crude
steel production, global iron ore and coking coal
prices surged due to supply shortages. Since 2013,
China’s crude steel production growth has slowed,
and major raw materials suppliers have expanded
capacities competitively, causing a rapid and con-
tinuous drop in global iron ore and coking coal
prices.
China’s crude steel production during the pe-
riod from 2000 to 2015 shows a correlation coef-
ficient of 0.80 with iron ore prices and 0.58 with
coking coal prices. This high correlation can be
explained by the large share of China’s imports in
global trade of iron ore and coking coal. The share
of China’s imports in the global seaborne iron
ore trade increased from 45.2% in 2006 to 66.1%
in 2014. Due to a high share of local coking coal
production, the share of China’s imports in the
global seaborne coking coal trade is lower than
that in the iron ore trade. This figure increased
from 8.5% in 2006 to 20.6% in 2014.
Generation of massive obsolete steel scrap
and changing steel production structure
in China
As generation of obsolete steel scrap increases,
the structure of steel production will begin to
change in near future. Despite Chinese steel ex-
China's Steel Industry
Meets the New Normal
Changes in China’s Crude Steel Production and Iron Ore/Coking Coal Prices
’00 ’03 ’06 ’09 ’12 ’15(e)
40
18
43
18
49
17
47
19
58
23
125
39
116
46
98
51
300
91
129
60
221
147
191
169
191
130
148
135
115
97
88
56
3.4
18.0 20.2 22.0 22.7
30.4
18.3 16.3
4.6
12.6 10.7 9.9
4.1
12.4
0.1 -2.3
Note: Based on iron ore fines spot (Fe 62%, CFR China), hard coking coal spot (FOB Australia)
Source: China Iron and Steel Association (CISA), POSCO Research Institute, November 2015
China's crude steel production change (%) Hard coking coal Iron ore fines(USD/t)
Note: Based on crude steel
Source: POSCO Research Institute (POSRI), November 2015, WSD, June 2015
China’s Steel Demand and Peak Forecast
(Mt)
800
750
700
650
600
550
500
’18 ’19 ’20 ’21’08 ’09 ’10 ’11 ’12 ’13 ’14 ’15 ’16 ’17 ’22 ’23 ’24 ’25
766
670
656
POSRI WSD
450
650
643
The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials Prices
Vol.01 January 2016 3938 Asian Steel Watch Vol.01 January 2016 39
port surge, China’s crude steel production will
start to decline in 2015, due to the early peak of
steel demand in China. POSCO Research Insti-
tute forecasts that China’s crude steel production
will decline from 823 million tonnes in 2014
to 780 million tonnes in 2020 and 750 million
tonnes in 2025. Meanwhile, steel scrap reser-
voir is projected to increase by approximately
100 million tonnes every five years, leading to a
rapid increase in the generation of obsolete steel
scrap. This will transform the steel production
structure, for example, increasing production by
electric arc furnaces (EAF). China’s crude steel
demand has continued to rise since it passed the
100 million tonne threshold in 1993 and reached
740 million tonnes in 2014. According to Steel-
Home, China’s steel scrap reservoir rose from 48
million tonnes in 2000 to 112 million tonnes in
2014, and will reach 213 million tonnes in 2020,
and 320 million tonnes in 2025.
Based on the steel demand and production
trends in China, obsolete steel scrap generation
will surge dramatically over the next ten years,
while new steel scrap, generated by the automo-
tive and other steel-consuming industries, and
home steel scrap, produced during steelmaking,
will see a modest decline. POSCO Research Insti-
tute projects that total steel scrap generation in
China will increase significantly, from 109 million
tonnes in 2014 to 178 million tonnes in 2020,
and 248 million tonnes in 2025. Therefore, China
is expected to become self-sufficient in steel scrap
in 2017, and then turn into a net steel scrap ex-
porter. Assuming a recovery rate of 60%, Steel-
Home forecasts that China’s obsolete steel scrap
generation will increase to 128 million tonnes in
2020, and 192 million tonnes in 2025.
In the meantime, the surge in obsolete steel
scrap generation will lead to Chinese integrated
steel mills using more scrap in the steelmaking
process, and expanding production by the EAF
steelmaking process. SteelHome predicts that
the average hot metal ratio (HMR) of Chinese
integrated steel mills will fall from around 90% in
2014 (steel scrap consumption per tonne of crude
steel = 107kg) to 85% in 2020, and 80% in 2025,
as steel scrap consumption increases. However,
considering overcapacity in China’s upstream
process, Chinese steel mills will be slow in build-
ing and expanding EAF facilities in the medium
to long-term.
As total steel production declines and HMR de-
creases with the rise in scrap consumption, China’s
demand for ironmaking raw materials, including
iron ore and coking coal, is expected to decline fur-
ther. Due to the decrease in crude steel production
and HMR, China’s pig iron production is expected
to fall from 712 million tonnes in 2014 to 660
million tonnes in 2020, and 628 million tonnes in
2025. Accordingly, production of crude iron ore
Based on the steel demand and production trends in China,
obsolete steel scrap generation will surge dramatically over the next ten years,
while new steel scrap and home steel scrap will see a modest decline.
2006 2010 2014 2015(e)
Iron
Ore
World Trade 714 998 1,415 1,467
China (Share) 323 (45.2%) 619 (62.0%) 936 (66.1%) 934 (65.7%)
Coking
Coal
World Trade 212 275 301 314
China (Share) 18 (8.5%) 47 (17.0%) 62 (20.6%) 66 (21.0%)
Source: SteelHome, June 2015, AME, Wood Mackenzie, 2015
Global Iron Ore and Coking Coal Trade and
China’s Import Share (Mt)
2014 2017 2020 2025
Supply
Obsolete Scrap 37 57 104 (128) 176 (192)
New & Home Scrap 72 76 74 72
Total (A) 109 133 178 248
Demand (B) 111 124 143 160
Net Export (A-B) -2 9 35 88
Note: Parentheses denote data from SteelHome, November 2015
Source: POSCO Research Institute, November 2015
China’s Steel Scrap Supply and Demand Forecast
(Mt)
will fall to 1.0 billion tonnes by 2025, and con-
sidering the trend in iron ore demand, iron ore
imports will decline to 888 million tonnes. Iron
ore production will fall further than iron ore im-
ports, because China’s average production cost
(USD 70/t) is much higher than that of major
suppliers. In spite of declining steel production,
China’s coking coal imports climbed to 62 mil-
lion tonnes in 2014, and will gradually increase
to 70 million tonnes in the medium to long-
term, as a result of declining domestic produc-
tion under strict environmental regulations and
increased imports from Australia, according to
AME Group.
The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials PricesChina's Steel Industry
Meets the New Normal
China’s Steel Scrap Generation Forecast
300
250
200
150
100
50
2000 2005 2010 2015 2020 2025
Obsolete Scrap New Scrap Home Scrap
Source: POSCO Research Institute, November 2015
Obsolete : 4.1%
New : 2.8%
Home : 3.6%
Obsolete Scrap : 5.1% (CAGR)
New Scrap : 15.2%
Home Scrap : 8.8%
Obsolete : 18.7%
New : -0.4%
Home : -0.2%
Obsolete : 11.1%
New : -0.5%
Home : -0.5%
Vol.01 January 2016 3938 Asian Steel Watch Vol.01 January 2016 39
port surge, China’s crude steel production will
start to decline in 2015, due to the early peak of
steel demand in China. POSCO Research Insti-
tute forecasts that China’s crude steel production
will decline from 823 million tonnes in 2014
to 780 million tonnes in 2020 and 750 million
tonnes in 2025. Meanwhile, steel scrap reser-
voir is projected to increase by approximately
100 million tonnes every five years, leading to a
rapid increase in the generation of obsolete steel
scrap. This will transform the steel production
structure, for example, increasing production by
electric arc furnaces (EAF). China’s crude steel
demand has continued to rise since it passed the
100 million tonne threshold in 1993 and reached
740 million tonnes in 2014. According to Steel-
Home, China’s steel scrap reservoir rose from 48
million tonnes in 2000 to 112 million tonnes in
2014, and will reach 213 million tonnes in 2020,
and 320 million tonnes in 2025.
Based on the steel demand and production
trends in China, obsolete steel scrap generation
will surge dramatically over the next ten years,
while new steel scrap, generated by the automo-
tive and other steel-consuming industries, and
home steel scrap, produced during steelmaking,
will see a modest decline. POSCO Research Insti-
tute projects that total steel scrap generation in
China will increase significantly, from 109 million
tonnes in 2014 to 178 million tonnes in 2020,
and 248 million tonnes in 2025. Therefore, China
is expected to become self-sufficient in steel scrap
in 2017, and then turn into a net steel scrap ex-
porter. Assuming a recovery rate of 60%, Steel-
Home forecasts that China’s obsolete steel scrap
generation will increase to 128 million tonnes in
2020, and 192 million tonnes in 2025.
In the meantime, the surge in obsolete steel
scrap generation will lead to Chinese integrated
steel mills using more scrap in the steelmaking
process, and expanding production by the EAF
steelmaking process. SteelHome predicts that
the average hot metal ratio (HMR) of Chinese
integrated steel mills will fall from around 90% in
2014 (steel scrap consumption per tonne of crude
steel = 107kg) to 85% in 2020, and 80% in 2025,
as steel scrap consumption increases. However,
considering overcapacity in China’s upstream
process, Chinese steel mills will be slow in build-
ing and expanding EAF facilities in the medium
to long-term.
As total steel production declines and HMR de-
creases with the rise in scrap consumption, China’s
demand for ironmaking raw materials, including
iron ore and coking coal, is expected to decline fur-
ther. Due to the decrease in crude steel production
and HMR, China’s pig iron production is expected
to fall from 712 million tonnes in 2014 to 660
million tonnes in 2020, and 628 million tonnes in
2025. Accordingly, production of crude iron ore
Based on the steel demand and production trends in China,
obsolete steel scrap generation will surge dramatically over the next ten years,
while new steel scrap and home steel scrap will see a modest decline.
2006 2010 2014 2015(e)
Iron
Ore
World Trade 714 998 1,415 1,467
China (Share) 323 (45.2%) 619 (62.0%) 936 (66.1%) 934 (65.7%)
Coking
Coal
World Trade 212 275 301 314
China (Share) 18 (8.5%) 47 (17.0%) 62 (20.6%) 66 (21.0%)
Source: SteelHome, June 2015, AME, Wood Mackenzie, 2015
Global Iron Ore and Coking Coal Trade and
China’s Import Share (Mt)
2014 2017 2020 2025
Supply
Obsolete Scrap 37 57 104 (128) 176 (192)
New & Home Scrap 72 76 74 72
Total (A) 109 133 178 248
Demand (B) 111 124 143 160
Net Export (A-B) -2 9 35 88
Note: Parentheses denote data from SteelHome, November 2015
Source: POSCO Research Institute, November 2015
China’s Steel Scrap Supply and Demand Forecast
(Mt)
will fall to 1.0 billion tonnes by 2025, and con-
sidering the trend in iron ore demand, iron ore
imports will decline to 888 million tonnes. Iron
ore production will fall further than iron ore im-
ports, because China’s average production cost
(USD 70/t) is much higher than that of major
suppliers. In spite of declining steel production,
China’s coking coal imports climbed to 62 mil-
lion tonnes in 2014, and will gradually increase
to 70 million tonnes in the medium to long-
term, as a result of declining domestic produc-
tion under strict environmental regulations and
increased imports from Australia, according to
AME Group.
The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials PricesChina's Steel Industry
Meets the New Normal
China’s Steel Scrap Generation Forecast
300
250
200
150
100
50
2000 2005 2010 2015 2020 2025
Obsolete Scrap New Scrap Home Scrap
Source: POSCO Research Institute, November 2015
Obsolete : 4.1%
New : 2.8%
Home : 3.6%
Obsolete Scrap : 5.1% (CAGR)
New Scrap : 15.2%
Home Scrap : 8.8%
Obsolete : 18.7%
New : -0.4%
Home : -0.2%
Obsolete : 11.1%
New : -0.5%
Home : -0.5%
Vol.01 January 2016 4140 Asian Steel Watch
A prolonged period of
low raw materials prices anticipated
Global iron ore and coking coal prices are decided
by various fundamental and non-fundamental
factors. The shock from China—early “peak
steel” and scrap generation—is expected to have
a profound impact on prices. Iron ore prices are
very likely to remain low for an extended period,
because mining’s big three—Vale, Rio Tinto, and
BHPB—have increased market share and cost
competition through mine construction and ex-
pansion, and because China’s iron ore imports,
which account for 66% of global trade, have be-
gun to decline. Despite falling steel production
in China, coking coal imports will likely increase,
because China’s imports account for only 20%
of global trade and the country is under strict
environmental regulations. Rising imports put
relatively low downward pressure on coking coal
prices, yet there is slim possibility of a rebound.
Taking into account changes in market condi-
tions and the forecasts of major institutions, global
spot prices for iron ore fines (CFR China) are pro-
jected to be below USD 50/t in 2016. However, in
the medium to long-term, they will remain low,
below USD 70/t. Due to weak demand and a pro-
duction increase in Australia, global spot prices for
hard coking coal (FOB Australia) are also expected
to be around USD 80/t in 2016, and continue to
remain below the average for the past five years
in the medium to long-term, even if Chinese im-
ports remain steady and North American exports
fall. For reference, the average prices of iron ore
fines and hard coking coal from 2011 to 2015
were USD 117/t and USD 167/t, respectively.
The changing strategies of global steelmakers
In conclusion, overcapacity will worsen, and the
downward trend in steel raw materials prices will
persist, because China’s steel demand and produc-
tion peaked early, and major mining companies
will continue to maintain their capacities. In other
words, the early peak of China’s steel consump-
tion will lead to a decline in steel production, but
The downward trend in steel raw materials prices will persist,
because China’s steel demand and production peaked early, and major
mining companies will continue to maintain their capacities.
steel consumption over the last two decades will
likely cause a sudden increase in steel scrap gen-
eration and reservoir. As a result, China will in-
crease EAF production modestly, and the decline
in HMR in Chinese integrated steel mills will drag
down demand for ironmaking raw materials.
Market share and cost competition among
iron ore suppliers is fierce because of the demand
factor of “China shock” and the supply factor of
capacity expansion by major mining companies.
Therefore, weak iron ore prices are projected to
persist, even after 2020. As oversupply of raw ma-
terials and prolonged low price trends reduce the
burden of raw materials costs for steel production,
global steelmakers will drastically change their
business strategies in production, sales, use of raw
materials, technology, and procurement. Due to
tight supply and demand and high raw materi-
als prices for the last ten years, steelmakers have
implemented cost saving strategies, but from now
they will adopt strategies to improve productiv-
ity, even if they have to use more high-quality raw
materials. Moreover, steelmakers are expected to
change their production strategies to utilize the
most of China’s enormous scrap generation in the
medium to long-term.
2014 2015(e) 2020(f) 2025(f)
Pig Iron Production 712 691 660 628
Iron Ore Production 1,514 1,495 1,100 1,000
Iron Ore Imports 933 934 940 888
Source: POSCO Research Institute, November 2015, Deutsche Bank,
June 2015
China’s Pig Iron Production
and Iron Ore Supply and Demand Forecast (Mt)
Impact of China Shock on Global Iron Ore and Coking Coal Prices
Prolonged preiod of
low raw materials prices
The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials PricesChina's Steel Industry
Meets the New Normal
Source: POSCO Research Institute, November 2015
Weak FX trend in
resource-rich countries
(Australia/Brazil)
Delay in recovery of
raw materials market
Decline in China's iron ore demand/ imports
and coking coal demand
Falling steel production and
rising EAF production in China
China's steel demand
peaked earlier than expected
Rising steel scrap
generation in China
Rising steel scrap
reservoir in China
Vol.01 January 2016 4140 Asian Steel Watch
A prolonged period of
low raw materials prices anticipated
Global iron ore and coking coal prices are decided
by various fundamental and non-fundamental
factors. The shock from China—early “peak
steel” and scrap generation—is expected to have
a profound impact on prices. Iron ore prices are
very likely to remain low for an extended period,
because mining’s big three—Vale, Rio Tinto, and
BHPB—have increased market share and cost
competition through mine construction and ex-
pansion, and because China’s iron ore imports,
which account for 66% of global trade, have be-
gun to decline. Despite falling steel production
in China, coking coal imports will likely increase,
because China’s imports account for only 20%
of global trade and the country is under strict
environmental regulations. Rising imports put
relatively low downward pressure on coking coal
prices, yet there is slim possibility of a rebound.
Taking into account changes in market condi-
tions and the forecasts of major institutions, global
spot prices for iron ore fines (CFR China) are pro-
jected to be below USD 50/t in 2016. However, in
the medium to long-term, they will remain low,
below USD 70/t. Due to weak demand and a pro-
duction increase in Australia, global spot prices for
hard coking coal (FOB Australia) are also expected
to be around USD 80/t in 2016, and continue to
remain below the average for the past five years
in the medium to long-term, even if Chinese im-
ports remain steady and North American exports
fall. For reference, the average prices of iron ore
fines and hard coking coal from 2011 to 2015
were USD 117/t and USD 167/t, respectively.
The changing strategies of global steelmakers
In conclusion, overcapacity will worsen, and the
downward trend in steel raw materials prices will
persist, because China’s steel demand and produc-
tion peaked early, and major mining companies
will continue to maintain their capacities. In other
words, the early peak of China’s steel consump-
tion will lead to a decline in steel production, but
The downward trend in steel raw materials prices will persist,
because China’s steel demand and production peaked early, and major
mining companies will continue to maintain their capacities.
steel consumption over the last two decades will
likely cause a sudden increase in steel scrap gen-
eration and reservoir. As a result, China will in-
crease EAF production modestly, and the decline
in HMR in Chinese integrated steel mills will drag
down demand for ironmaking raw materials.
Market share and cost competition among
iron ore suppliers is fierce because of the demand
factor of “China shock” and the supply factor of
capacity expansion by major mining companies.
Therefore, weak iron ore prices are projected to
persist, even after 2020. As oversupply of raw ma-
terials and prolonged low price trends reduce the
burden of raw materials costs for steel production,
global steelmakers will drastically change their
business strategies in production, sales, use of raw
materials, technology, and procurement. Due to
tight supply and demand and high raw materi-
als prices for the last ten years, steelmakers have
implemented cost saving strategies, but from now
they will adopt strategies to improve productiv-
ity, even if they have to use more high-quality raw
materials. Moreover, steelmakers are expected to
change their production strategies to utilize the
most of China’s enormous scrap generation in the
medium to long-term.
2014 2015(e) 2020(f) 2025(f)
Pig Iron Production 712 691 660 628
Iron Ore Production 1,514 1,495 1,100 1,000
Iron Ore Imports 933 934 940 888
Source: POSCO Research Institute, November 2015, Deutsche Bank,
June 2015
China’s Pig Iron Production
and Iron Ore Supply and Demand Forecast (Mt)
Impact of China Shock on Global Iron Ore and Coking Coal Prices
Prolonged preiod of
low raw materials prices
The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials PricesChina's Steel Industry
Meets the New Normal
Source: POSCO Research Institute, November 2015
Weak FX trend in
resource-rich countries
(Australia/Brazil)
Delay in recovery of
raw materials market
Decline in China's iron ore demand/ imports
and coking coal demand
Falling steel production and
rising EAF production in China
China's steel demand
peaked earlier than expected
Rising steel scrap
generation in China
Rising steel scrap
reservoir in China

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The Impact of China’s Early "Peak Steel" and Scrap Generation on Steel Raw Materials Prices(Jin-Seok Huh)

  • 1. Vol.01 January 2016 3736 Asian Steel Watch The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials Prices Dr. Jin-Seok Huh Senior Principal Researcher POSCO Research Institute jshuh@posri.re.kr Prices of steel raw materials, including iron ore and coking coal, remained low from the late 1970s to the early 2000s due to prolonged global over- supply. By 2003, prices of iron ore fines and hard coking coal had remained below USD 20/t and USD 50/t, respectively. Since then, rapidly grow- ing steel production in China has led to a sharp rise in raw materials demand and imports. As a result, the average annual prices of iron ore fines and hard coking coal skyrocketed to USD 169/t and USD 295/t, respectively, in 2010. However, international prices of steel raw materials have begun to fall since 2012, and iron ore and cok- ing coal prices remained in the double digits in 2015. This is due largely to the slowing growth of China, the growth engine of the global steel industry for the last decade, and competitive ca- pacity expansion by raw materials suppliers. This article covers the direction of steel consumption and production in China, the world’s largest steel raw materials consumer, comparing the estimates of major institutions. It also analyzes the impact of the early arrival of “peak steel” and increasing scrap generation in China on international iron ore and coking coal prices. China already reached peak steel demand Suggestions of the early peak of China’s steel consumption appeared in 2014, and have gained ground in 2015. Based on statistics of the world- steel Association, POSCO Research Institute (POSRI) predicts that China’s crude steel demand will continue to decline gradually from the peak of 766 million tonnes in 2013 to 670 million tonnes in 2020, and 650 million tonnes in 2025. Despite some factors working to increase de- mand, including urbanization and development of Western China, China’s steel demand will continue to fall modestly in the medium to long- term, mainly because of slow economic growth— particularly stagnant growth of steel-consuming industries, including construction and manufac- turing. World Steel Dynamics (WSD) forecasts a rather rapid decline in crude steel demand: from 699 million tonnes in 2015, 656 million tonnes in 2020, and 643 million tonnes in 2025. The strong correlation between China’s steel production and global raw materials price Slack demand has resulted in a decline in steel production. After surpassing 100 million tonnes in 1996, China’s crude steel production increased to 823 million tonnes in 2014, thanks to robust steel demand. However, it started to fall in 2015. From January to November 2015, crude steel production stood at 738 million tonnes, a 2.2% decline year-on-year. Negative growth of 2.3% is projected for the entire year. China’s steel production has a strong corre- lation to global iron ore and coking coal prices. After the early to mid-2000s, when China’s raw materials imports took off to satisfy soaring crude steel production, global iron ore and coking coal prices surged due to supply shortages. Since 2013, China’s crude steel production growth has slowed, and major raw materials suppliers have expanded capacities competitively, causing a rapid and con- tinuous drop in global iron ore and coking coal prices. China’s crude steel production during the pe- riod from 2000 to 2015 shows a correlation coef- ficient of 0.80 with iron ore prices and 0.58 with coking coal prices. This high correlation can be explained by the large share of China’s imports in global trade of iron ore and coking coal. The share of China’s imports in the global seaborne iron ore trade increased from 45.2% in 2006 to 66.1% in 2014. Due to a high share of local coking coal production, the share of China’s imports in the global seaborne coking coal trade is lower than that in the iron ore trade. This figure increased from 8.5% in 2006 to 20.6% in 2014. Generation of massive obsolete steel scrap and changing steel production structure in China As generation of obsolete steel scrap increases, the structure of steel production will begin to change in near future. Despite Chinese steel ex- China's Steel Industry Meets the New Normal Changes in China’s Crude Steel Production and Iron Ore/Coking Coal Prices ’00 ’03 ’06 ’09 ’12 ’15(e) 40 18 43 18 49 17 47 19 58 23 125 39 116 46 98 51 300 91 129 60 221 147 191 169 191 130 148 135 115 97 88 56 3.4 18.0 20.2 22.0 22.7 30.4 18.3 16.3 4.6 12.6 10.7 9.9 4.1 12.4 0.1 -2.3 Note: Based on iron ore fines spot (Fe 62%, CFR China), hard coking coal spot (FOB Australia) Source: China Iron and Steel Association (CISA), POSCO Research Institute, November 2015 China's crude steel production change (%) Hard coking coal Iron ore fines(USD/t) Note: Based on crude steel Source: POSCO Research Institute (POSRI), November 2015, WSD, June 2015 China’s Steel Demand and Peak Forecast (Mt) 800 750 700 650 600 550 500 ’18 ’19 ’20 ’21’08 ’09 ’10 ’11 ’12 ’13 ’14 ’15 ’16 ’17 ’22 ’23 ’24 ’25 766 670 656 POSRI WSD 450 650 643 The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials Prices
  • 2. Vol.01 January 2016 3736 Asian Steel Watch The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials Prices Dr. Jin-Seok Huh Senior Principal Researcher POSCO Research Institute jshuh@posri.re.kr Prices of steel raw materials, including iron ore and coking coal, remained low from the late 1970s to the early 2000s due to prolonged global over- supply. By 2003, prices of iron ore fines and hard coking coal had remained below USD 20/t and USD 50/t, respectively. Since then, rapidly grow- ing steel production in China has led to a sharp rise in raw materials demand and imports. As a result, the average annual prices of iron ore fines and hard coking coal skyrocketed to USD 169/t and USD 295/t, respectively, in 2010. However, international prices of steel raw materials have begun to fall since 2012, and iron ore and cok- ing coal prices remained in the double digits in 2015. This is due largely to the slowing growth of China, the growth engine of the global steel industry for the last decade, and competitive ca- pacity expansion by raw materials suppliers. This article covers the direction of steel consumption and production in China, the world’s largest steel raw materials consumer, comparing the estimates of major institutions. It also analyzes the impact of the early arrival of “peak steel” and increasing scrap generation in China on international iron ore and coking coal prices. China already reached peak steel demand Suggestions of the early peak of China’s steel consumption appeared in 2014, and have gained ground in 2015. Based on statistics of the world- steel Association, POSCO Research Institute (POSRI) predicts that China’s crude steel demand will continue to decline gradually from the peak of 766 million tonnes in 2013 to 670 million tonnes in 2020, and 650 million tonnes in 2025. Despite some factors working to increase de- mand, including urbanization and development of Western China, China’s steel demand will continue to fall modestly in the medium to long- term, mainly because of slow economic growth— particularly stagnant growth of steel-consuming industries, including construction and manufac- turing. World Steel Dynamics (WSD) forecasts a rather rapid decline in crude steel demand: from 699 million tonnes in 2015, 656 million tonnes in 2020, and 643 million tonnes in 2025. The strong correlation between China’s steel production and global raw materials price Slack demand has resulted in a decline in steel production. After surpassing 100 million tonnes in 1996, China’s crude steel production increased to 823 million tonnes in 2014, thanks to robust steel demand. However, it started to fall in 2015. From January to November 2015, crude steel production stood at 738 million tonnes, a 2.2% decline year-on-year. Negative growth of 2.3% is projected for the entire year. China’s steel production has a strong corre- lation to global iron ore and coking coal prices. After the early to mid-2000s, when China’s raw materials imports took off to satisfy soaring crude steel production, global iron ore and coking coal prices surged due to supply shortages. Since 2013, China’s crude steel production growth has slowed, and major raw materials suppliers have expanded capacities competitively, causing a rapid and con- tinuous drop in global iron ore and coking coal prices. China’s crude steel production during the pe- riod from 2000 to 2015 shows a correlation coef- ficient of 0.80 with iron ore prices and 0.58 with coking coal prices. This high correlation can be explained by the large share of China’s imports in global trade of iron ore and coking coal. The share of China’s imports in the global seaborne iron ore trade increased from 45.2% in 2006 to 66.1% in 2014. Due to a high share of local coking coal production, the share of China’s imports in the global seaborne coking coal trade is lower than that in the iron ore trade. This figure increased from 8.5% in 2006 to 20.6% in 2014. Generation of massive obsolete steel scrap and changing steel production structure in China As generation of obsolete steel scrap increases, the structure of steel production will begin to change in near future. Despite Chinese steel ex- China's Steel Industry Meets the New Normal Changes in China’s Crude Steel Production and Iron Ore/Coking Coal Prices ’00 ’03 ’06 ’09 ’12 ’15(e) 40 18 43 18 49 17 47 19 58 23 125 39 116 46 98 51 300 91 129 60 221 147 191 169 191 130 148 135 115 97 88 56 3.4 18.0 20.2 22.0 22.7 30.4 18.3 16.3 4.6 12.6 10.7 9.9 4.1 12.4 0.1 -2.3 Note: Based on iron ore fines spot (Fe 62%, CFR China), hard coking coal spot (FOB Australia) Source: China Iron and Steel Association (CISA), POSCO Research Institute, November 2015 China's crude steel production change (%) Hard coking coal Iron ore fines(USD/t) Note: Based on crude steel Source: POSCO Research Institute (POSRI), November 2015, WSD, June 2015 China’s Steel Demand and Peak Forecast (Mt) 800 750 700 650 600 550 500 ’18 ’19 ’20 ’21’08 ’09 ’10 ’11 ’12 ’13 ’14 ’15 ’16 ’17 ’22 ’23 ’24 ’25 766 670 656 POSRI WSD 450 650 643 The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials Prices
  • 3. Vol.01 January 2016 3938 Asian Steel Watch Vol.01 January 2016 39 port surge, China’s crude steel production will start to decline in 2015, due to the early peak of steel demand in China. POSCO Research Insti- tute forecasts that China’s crude steel production will decline from 823 million tonnes in 2014 to 780 million tonnes in 2020 and 750 million tonnes in 2025. Meanwhile, steel scrap reser- voir is projected to increase by approximately 100 million tonnes every five years, leading to a rapid increase in the generation of obsolete steel scrap. This will transform the steel production structure, for example, increasing production by electric arc furnaces (EAF). China’s crude steel demand has continued to rise since it passed the 100 million tonne threshold in 1993 and reached 740 million tonnes in 2014. According to Steel- Home, China’s steel scrap reservoir rose from 48 million tonnes in 2000 to 112 million tonnes in 2014, and will reach 213 million tonnes in 2020, and 320 million tonnes in 2025. Based on the steel demand and production trends in China, obsolete steel scrap generation will surge dramatically over the next ten years, while new steel scrap, generated by the automo- tive and other steel-consuming industries, and home steel scrap, produced during steelmaking, will see a modest decline. POSCO Research Insti- tute projects that total steel scrap generation in China will increase significantly, from 109 million tonnes in 2014 to 178 million tonnes in 2020, and 248 million tonnes in 2025. Therefore, China is expected to become self-sufficient in steel scrap in 2017, and then turn into a net steel scrap ex- porter. Assuming a recovery rate of 60%, Steel- Home forecasts that China’s obsolete steel scrap generation will increase to 128 million tonnes in 2020, and 192 million tonnes in 2025. In the meantime, the surge in obsolete steel scrap generation will lead to Chinese integrated steel mills using more scrap in the steelmaking process, and expanding production by the EAF steelmaking process. SteelHome predicts that the average hot metal ratio (HMR) of Chinese integrated steel mills will fall from around 90% in 2014 (steel scrap consumption per tonne of crude steel = 107kg) to 85% in 2020, and 80% in 2025, as steel scrap consumption increases. However, considering overcapacity in China’s upstream process, Chinese steel mills will be slow in build- ing and expanding EAF facilities in the medium to long-term. As total steel production declines and HMR de- creases with the rise in scrap consumption, China’s demand for ironmaking raw materials, including iron ore and coking coal, is expected to decline fur- ther. Due to the decrease in crude steel production and HMR, China’s pig iron production is expected to fall from 712 million tonnes in 2014 to 660 million tonnes in 2020, and 628 million tonnes in 2025. Accordingly, production of crude iron ore Based on the steel demand and production trends in China, obsolete steel scrap generation will surge dramatically over the next ten years, while new steel scrap and home steel scrap will see a modest decline. 2006 2010 2014 2015(e) Iron Ore World Trade 714 998 1,415 1,467 China (Share) 323 (45.2%) 619 (62.0%) 936 (66.1%) 934 (65.7%) Coking Coal World Trade 212 275 301 314 China (Share) 18 (8.5%) 47 (17.0%) 62 (20.6%) 66 (21.0%) Source: SteelHome, June 2015, AME, Wood Mackenzie, 2015 Global Iron Ore and Coking Coal Trade and China’s Import Share (Mt) 2014 2017 2020 2025 Supply Obsolete Scrap 37 57 104 (128) 176 (192) New & Home Scrap 72 76 74 72 Total (A) 109 133 178 248 Demand (B) 111 124 143 160 Net Export (A-B) -2 9 35 88 Note: Parentheses denote data from SteelHome, November 2015 Source: POSCO Research Institute, November 2015 China’s Steel Scrap Supply and Demand Forecast (Mt) will fall to 1.0 billion tonnes by 2025, and con- sidering the trend in iron ore demand, iron ore imports will decline to 888 million tonnes. Iron ore production will fall further than iron ore im- ports, because China’s average production cost (USD 70/t) is much higher than that of major suppliers. In spite of declining steel production, China’s coking coal imports climbed to 62 mil- lion tonnes in 2014, and will gradually increase to 70 million tonnes in the medium to long- term, as a result of declining domestic produc- tion under strict environmental regulations and increased imports from Australia, according to AME Group. The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials PricesChina's Steel Industry Meets the New Normal China’s Steel Scrap Generation Forecast 300 250 200 150 100 50 2000 2005 2010 2015 2020 2025 Obsolete Scrap New Scrap Home Scrap Source: POSCO Research Institute, November 2015 Obsolete : 4.1% New : 2.8% Home : 3.6% Obsolete Scrap : 5.1% (CAGR) New Scrap : 15.2% Home Scrap : 8.8% Obsolete : 18.7% New : -0.4% Home : -0.2% Obsolete : 11.1% New : -0.5% Home : -0.5%
  • 4. Vol.01 January 2016 3938 Asian Steel Watch Vol.01 January 2016 39 port surge, China’s crude steel production will start to decline in 2015, due to the early peak of steel demand in China. POSCO Research Insti- tute forecasts that China’s crude steel production will decline from 823 million tonnes in 2014 to 780 million tonnes in 2020 and 750 million tonnes in 2025. Meanwhile, steel scrap reser- voir is projected to increase by approximately 100 million tonnes every five years, leading to a rapid increase in the generation of obsolete steel scrap. This will transform the steel production structure, for example, increasing production by electric arc furnaces (EAF). China’s crude steel demand has continued to rise since it passed the 100 million tonne threshold in 1993 and reached 740 million tonnes in 2014. According to Steel- Home, China’s steel scrap reservoir rose from 48 million tonnes in 2000 to 112 million tonnes in 2014, and will reach 213 million tonnes in 2020, and 320 million tonnes in 2025. Based on the steel demand and production trends in China, obsolete steel scrap generation will surge dramatically over the next ten years, while new steel scrap, generated by the automo- tive and other steel-consuming industries, and home steel scrap, produced during steelmaking, will see a modest decline. POSCO Research Insti- tute projects that total steel scrap generation in China will increase significantly, from 109 million tonnes in 2014 to 178 million tonnes in 2020, and 248 million tonnes in 2025. Therefore, China is expected to become self-sufficient in steel scrap in 2017, and then turn into a net steel scrap ex- porter. Assuming a recovery rate of 60%, Steel- Home forecasts that China’s obsolete steel scrap generation will increase to 128 million tonnes in 2020, and 192 million tonnes in 2025. In the meantime, the surge in obsolete steel scrap generation will lead to Chinese integrated steel mills using more scrap in the steelmaking process, and expanding production by the EAF steelmaking process. SteelHome predicts that the average hot metal ratio (HMR) of Chinese integrated steel mills will fall from around 90% in 2014 (steel scrap consumption per tonne of crude steel = 107kg) to 85% in 2020, and 80% in 2025, as steel scrap consumption increases. However, considering overcapacity in China’s upstream process, Chinese steel mills will be slow in build- ing and expanding EAF facilities in the medium to long-term. As total steel production declines and HMR de- creases with the rise in scrap consumption, China’s demand for ironmaking raw materials, including iron ore and coking coal, is expected to decline fur- ther. Due to the decrease in crude steel production and HMR, China’s pig iron production is expected to fall from 712 million tonnes in 2014 to 660 million tonnes in 2020, and 628 million tonnes in 2025. Accordingly, production of crude iron ore Based on the steel demand and production trends in China, obsolete steel scrap generation will surge dramatically over the next ten years, while new steel scrap and home steel scrap will see a modest decline. 2006 2010 2014 2015(e) Iron Ore World Trade 714 998 1,415 1,467 China (Share) 323 (45.2%) 619 (62.0%) 936 (66.1%) 934 (65.7%) Coking Coal World Trade 212 275 301 314 China (Share) 18 (8.5%) 47 (17.0%) 62 (20.6%) 66 (21.0%) Source: SteelHome, June 2015, AME, Wood Mackenzie, 2015 Global Iron Ore and Coking Coal Trade and China’s Import Share (Mt) 2014 2017 2020 2025 Supply Obsolete Scrap 37 57 104 (128) 176 (192) New & Home Scrap 72 76 74 72 Total (A) 109 133 178 248 Demand (B) 111 124 143 160 Net Export (A-B) -2 9 35 88 Note: Parentheses denote data from SteelHome, November 2015 Source: POSCO Research Institute, November 2015 China’s Steel Scrap Supply and Demand Forecast (Mt) will fall to 1.0 billion tonnes by 2025, and con- sidering the trend in iron ore demand, iron ore imports will decline to 888 million tonnes. Iron ore production will fall further than iron ore im- ports, because China’s average production cost (USD 70/t) is much higher than that of major suppliers. In spite of declining steel production, China’s coking coal imports climbed to 62 mil- lion tonnes in 2014, and will gradually increase to 70 million tonnes in the medium to long- term, as a result of declining domestic produc- tion under strict environmental regulations and increased imports from Australia, according to AME Group. The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials PricesChina's Steel Industry Meets the New Normal China’s Steel Scrap Generation Forecast 300 250 200 150 100 50 2000 2005 2010 2015 2020 2025 Obsolete Scrap New Scrap Home Scrap Source: POSCO Research Institute, November 2015 Obsolete : 4.1% New : 2.8% Home : 3.6% Obsolete Scrap : 5.1% (CAGR) New Scrap : 15.2% Home Scrap : 8.8% Obsolete : 18.7% New : -0.4% Home : -0.2% Obsolete : 11.1% New : -0.5% Home : -0.5%
  • 5. Vol.01 January 2016 4140 Asian Steel Watch A prolonged period of low raw materials prices anticipated Global iron ore and coking coal prices are decided by various fundamental and non-fundamental factors. The shock from China—early “peak steel” and scrap generation—is expected to have a profound impact on prices. Iron ore prices are very likely to remain low for an extended period, because mining’s big three—Vale, Rio Tinto, and BHPB—have increased market share and cost competition through mine construction and ex- pansion, and because China’s iron ore imports, which account for 66% of global trade, have be- gun to decline. Despite falling steel production in China, coking coal imports will likely increase, because China’s imports account for only 20% of global trade and the country is under strict environmental regulations. Rising imports put relatively low downward pressure on coking coal prices, yet there is slim possibility of a rebound. Taking into account changes in market condi- tions and the forecasts of major institutions, global spot prices for iron ore fines (CFR China) are pro- jected to be below USD 50/t in 2016. However, in the medium to long-term, they will remain low, below USD 70/t. Due to weak demand and a pro- duction increase in Australia, global spot prices for hard coking coal (FOB Australia) are also expected to be around USD 80/t in 2016, and continue to remain below the average for the past five years in the medium to long-term, even if Chinese im- ports remain steady and North American exports fall. For reference, the average prices of iron ore fines and hard coking coal from 2011 to 2015 were USD 117/t and USD 167/t, respectively. The changing strategies of global steelmakers In conclusion, overcapacity will worsen, and the downward trend in steel raw materials prices will persist, because China’s steel demand and produc- tion peaked early, and major mining companies will continue to maintain their capacities. In other words, the early peak of China’s steel consump- tion will lead to a decline in steel production, but The downward trend in steel raw materials prices will persist, because China’s steel demand and production peaked early, and major mining companies will continue to maintain their capacities. steel consumption over the last two decades will likely cause a sudden increase in steel scrap gen- eration and reservoir. As a result, China will in- crease EAF production modestly, and the decline in HMR in Chinese integrated steel mills will drag down demand for ironmaking raw materials. Market share and cost competition among iron ore suppliers is fierce because of the demand factor of “China shock” and the supply factor of capacity expansion by major mining companies. Therefore, weak iron ore prices are projected to persist, even after 2020. As oversupply of raw ma- terials and prolonged low price trends reduce the burden of raw materials costs for steel production, global steelmakers will drastically change their business strategies in production, sales, use of raw materials, technology, and procurement. Due to tight supply and demand and high raw materi- als prices for the last ten years, steelmakers have implemented cost saving strategies, but from now they will adopt strategies to improve productiv- ity, even if they have to use more high-quality raw materials. Moreover, steelmakers are expected to change their production strategies to utilize the most of China’s enormous scrap generation in the medium to long-term. 2014 2015(e) 2020(f) 2025(f) Pig Iron Production 712 691 660 628 Iron Ore Production 1,514 1,495 1,100 1,000 Iron Ore Imports 933 934 940 888 Source: POSCO Research Institute, November 2015, Deutsche Bank, June 2015 China’s Pig Iron Production and Iron Ore Supply and Demand Forecast (Mt) Impact of China Shock on Global Iron Ore and Coking Coal Prices Prolonged preiod of low raw materials prices The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials PricesChina's Steel Industry Meets the New Normal Source: POSCO Research Institute, November 2015 Weak FX trend in resource-rich countries (Australia/Brazil) Delay in recovery of raw materials market Decline in China's iron ore demand/ imports and coking coal demand Falling steel production and rising EAF production in China China's steel demand peaked earlier than expected Rising steel scrap generation in China Rising steel scrap reservoir in China
  • 6. Vol.01 January 2016 4140 Asian Steel Watch A prolonged period of low raw materials prices anticipated Global iron ore and coking coal prices are decided by various fundamental and non-fundamental factors. The shock from China—early “peak steel” and scrap generation—is expected to have a profound impact on prices. Iron ore prices are very likely to remain low for an extended period, because mining’s big three—Vale, Rio Tinto, and BHPB—have increased market share and cost competition through mine construction and ex- pansion, and because China’s iron ore imports, which account for 66% of global trade, have be- gun to decline. Despite falling steel production in China, coking coal imports will likely increase, because China’s imports account for only 20% of global trade and the country is under strict environmental regulations. Rising imports put relatively low downward pressure on coking coal prices, yet there is slim possibility of a rebound. Taking into account changes in market condi- tions and the forecasts of major institutions, global spot prices for iron ore fines (CFR China) are pro- jected to be below USD 50/t in 2016. However, in the medium to long-term, they will remain low, below USD 70/t. Due to weak demand and a pro- duction increase in Australia, global spot prices for hard coking coal (FOB Australia) are also expected to be around USD 80/t in 2016, and continue to remain below the average for the past five years in the medium to long-term, even if Chinese im- ports remain steady and North American exports fall. For reference, the average prices of iron ore fines and hard coking coal from 2011 to 2015 were USD 117/t and USD 167/t, respectively. The changing strategies of global steelmakers In conclusion, overcapacity will worsen, and the downward trend in steel raw materials prices will persist, because China’s steel demand and produc- tion peaked early, and major mining companies will continue to maintain their capacities. In other words, the early peak of China’s steel consump- tion will lead to a decline in steel production, but The downward trend in steel raw materials prices will persist, because China’s steel demand and production peaked early, and major mining companies will continue to maintain their capacities. steel consumption over the last two decades will likely cause a sudden increase in steel scrap gen- eration and reservoir. As a result, China will in- crease EAF production modestly, and the decline in HMR in Chinese integrated steel mills will drag down demand for ironmaking raw materials. Market share and cost competition among iron ore suppliers is fierce because of the demand factor of “China shock” and the supply factor of capacity expansion by major mining companies. Therefore, weak iron ore prices are projected to persist, even after 2020. As oversupply of raw ma- terials and prolonged low price trends reduce the burden of raw materials costs for steel production, global steelmakers will drastically change their business strategies in production, sales, use of raw materials, technology, and procurement. Due to tight supply and demand and high raw materi- als prices for the last ten years, steelmakers have implemented cost saving strategies, but from now they will adopt strategies to improve productiv- ity, even if they have to use more high-quality raw materials. Moreover, steelmakers are expected to change their production strategies to utilize the most of China’s enormous scrap generation in the medium to long-term. 2014 2015(e) 2020(f) 2025(f) Pig Iron Production 712 691 660 628 Iron Ore Production 1,514 1,495 1,100 1,000 Iron Ore Imports 933 934 940 888 Source: POSCO Research Institute, November 2015, Deutsche Bank, June 2015 China’s Pig Iron Production and Iron Ore Supply and Demand Forecast (Mt) Impact of China Shock on Global Iron Ore and Coking Coal Prices Prolonged preiod of low raw materials prices The Impact of China’s Early “Peak Steel” and Scrap Generation on Steel Raw Materials PricesChina's Steel Industry Meets the New Normal Source: POSCO Research Institute, November 2015 Weak FX trend in resource-rich countries (Australia/Brazil) Delay in recovery of raw materials market Decline in China's iron ore demand/ imports and coking coal demand Falling steel production and rising EAF production in China China's steel demand peaked earlier than expected Rising steel scrap generation in China Rising steel scrap reservoir in China