1. STRIVING TO SUPPLY THE MOST PRECISELY
ENGINEERED PRODUCT ON THE MARKET
Original
Engineering
& Design
2. ‘Using the very latest technology
to deliver the best results’
Original Ltd has a broad range of experience and expertise covering many areas of automotive
engineering. Specialisms of our designers, engineers and retained consultants include:
Mount Kit Brackets
The company has adopted the vehicle
manufacturers’formal methods for design and
validation. The Development Process Gate
System is a unified development creation
process designed to produce a reliable, robust
and cost effective solution.
Validation
Specialist automated FEA tools design out
failure at the concept stage by reducing local
Belt drive engineering Design requirements capture
Finite element analysis (FEA) Material sciences and production methods
Rapid prototyping and manufacture Computational fluid dynamics
Advanced design tools Thermodynamics
Formal 8-D processes Refrigeration system engineering
Noise vibration and harshness (NVH)
stress concentrations. FEA allows working
conditions to be accurately simulated by
applying loads, force, pressure and torque
at appropriate levels and to guard against
failure in extreme operating conditions.
Original Ltd sets design criteria safely above
maximum working levels - providing the user
with additional peace of mind for product
reliability and robustness.
Original Ltd designs refrigeration,
electrical and hydraulic bespoke
FEADS (Front End Auxiliary Drive
Systems) such as mount kits for
auxiliary drives for mobile or
fixed installations which require
air conditioning, plus a growing
range of complete systems.
3. ‘Lifetime warranty on Original Ltd
castings!’
For more information 0345 50 50 222
“I have used Original’s Mount Kits
for over 10 years and have had very
little problems.
On the 2 occasions in 10 years we
have had an issue, Original have
sent out an engineer straight away
to look at the problem, and help us
resolve it.
I have no problem in
recommending Original’s Mount
Kits to anyone, I did so again the
other day.”
Phil Miles - Marshall Fleet
Solutions
Rapid prototyping
Before Original Ltd products are signed off
for production, prototype resin models are
prepared using the company’s in-house rapid
prototyping (RP) machine.
Prototype models enable each design to be
verified within a short time frame on the actual
vehicle. The design is checked to the required
specification and the model proved ready for
production.
Casting accuracy
Original Ltd FEAD mount kits are based
around precision engineered castings - a
technically superior process than fabricated
alternatives. This enables manufacturing
consistency and repeatability meeting the
requirements of ISO belt drive standards.
Kits are designed and engineered to
vehicle manufacturer specifications and
parameters using the same CAD systems and
methodologies, resulting in close technical
synergies and development co-operation.
The castings are designed and built to be
robust, with optimal strength and stiffness,
delivering high levels of performance and a
long service life.
The kits are easy and quick to install – fit
first time, every time with 100% alignment
- no additional drilling, tapping, cutting or
forming are required.
Applications
Air conditioning
Orignal Ltd can specify and supply the most
suitable compressor along with the specific
FEAD kit for vehicles requiring additional
A/C e.g. minibuses and small coaches where
passenger space requires cooling.
Refrigeration
Original Ltd can specify and supply the most
suitable compressor, along with the specific
FEAD kit, for vehicles requiring refrigeration
e.g. home shopping delivery and catering
vehicles.
Power generation
Original Ltd FEAD mount kits can be supplied
to take an additional alternator to provide
electrical power from the engine. Being
independent of the vehicle’s electrical system,
the need for mobile generators is avoided.
Warranty
Original Ltd FEAD castings carry a lifetime
warranty. All serviceable parts carry either a
12 month warranty or the specified service
mileage - whichever comes first.
www.originaldesign.com
FACT: Original Ltd have in excess of
70,000 kits currently in service for
air conditioning, refrigeration and
power generation applications,
with exports to more than 20
countries to date.
4. ‘High performance designed for
mobile tyre inflation, changing
and servicing application’
Delivering immediate, on-
demand compressed air
The Original VR70 system delivers immediate,
on-demand compressed air. With the
vehicle engine at operating temperature,
press the button and within seconds the
Original VR70 is ready to deliver up to 2.0m³/
min, 70 cfm, 12 bar, or 175 psi. Factory-set,
built-in controls match the vehicle’s rpm
to specific requirements to ensure smooth
and economic operation, with reduced fuel
consumption and noise level.
Integrated with the vehicle
The Original VR70 is totally integrated
within the vehicle space envelope; It does
not compromise the drive-train, chassis or
payload area. There are no ground clearance
restrictions and minimal impact on vehicle
payload.
Original VR70
Compressor system
advantages:
• Approximate total Original VR70
system weight is 73 Kg (including oil
fill).
• One light weight tank/separator with
easy accessible filtration.
• Patented low profile modulating high
flow inlet valve with air filter.
• Cast mounting brackets result in easy
installation.
• Fast customer support.
• Trained certified installers.
Engineering specification:
• Each system is individually designed
specifically for the vehicle and is
engineered in collaboration with OEM
engineers including full FEA and stress
analysis of complete drive system.
Compressor output 0.56-2m³/m,20–70 cfm
Operating voltage 12v
Engineoperatingspeed 1400-2500 rpm
Pressure output 7-12 bar, 100-175 psi
Power source Vehicle drive belt
Engine mounted Yes
System weight 73kg, 162.2lb
Engagement Electromagnetic clutch
Oil capacity 6L
Oil separator BSEN286 pt1
Oil carryover 2ppm
Filters Spin-on
System operating
management
Electronic control
system
Protection
Over pressure and over
temperature shut off,
automatic travel dis-
engagement and blow
down
Health and safety Remotestart/stopfacility
Operating temperature -48o
C - +40o
C
Document Ref: WBGENG v.1.1 TS 120214
Original Ltd
Unit 52
Atcham Business Park
Shrewsbury, Shropshire
SY4 4UG
Tel: +44 (0)345 50 50 222
Fax: +44 (0)345 50 50 223
sales@originaldesign.com
www.originaldesign.com
Disclaimer
The contents of this publication are correct at time of
publication. Original Limited reserves the right to vary, modify
or change any of its products, services or specifications
including those described or referred to in this publication
at any time without prior notice.