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Power Electronics
Submitted by:
Prabhakar Kumar
Asst. Professor EE Deptt.
SIT Sitamarhi
1
Unit - 1
INTRODUCTION TO POWER
ELECTRONICS
 Definition and concepts
 Application
 Power semiconductor switches
 Gate/base drivers
 Losses
 Snubbers
2
Definition of Power Electronics
DEFINITION:
To convert, i.e to process and control the flow of
electric power by supplying voltage s and currents in a
form that is optimally suited for user loads.
 Basic block diagram
3
• Building Blocks:
– Input Power, Output Power
– Power Processor
– Controller
Power
Processor
Controller
Load
measurement
reference
POWER
INPUT
POWER
OUTPUT
vi , ii vo , io
Source
Power Electronics (PE) Systems
 To convert electrical energy from one form to
another, i.e. from the source to load with:
 highest efficiency,
 highest availability
 highest reliability
 lowest cost,
 smallest size
 least weight.
 Static applications
 involves non-rotating or moving mechanical
components.
 Examples:
 DC Power supply, Un-interruptible power supply,
Power generation and transmission (HVDC),
Electroplating, Welding, Heating, Cooling,
Electronic ballast
 Drive applications
 intimately contains moving or rotating
components such as motors.
 Examples:
 Electric trains, Electric vehicles, Air-conditioning
System, Pumps, Compressor, Conveyer Belt
(Factory automation).
4
5
Application Examples
Static Application: DC Power Supply
FILTER LOAD
DC-DC
CONVERTER
DIODE
RECTIFIER
AC voltage
AC LINE
VOLTAGE
(1 or 3 )
F F
Vcontrol
(derived from
feedback circuit)
System
Controller
Power
Electronics
Converter
Motor Air
conditioner
Power Source
Building
Cooling
Desired
temperature
Indoor
sensors
Indoor temperature
and humidity
Temperature and
humidity
Desired
humidity
Variable speed drive
Drive Application: Air-Conditioning System
Power Conversion concept:
Example
 Supply from TNB:
50Hz, 240V RMS
(340V peak).
Customer need DC
voltage for welding
purpose, say.
 TNB sine-wave
supply gives zero DC
component!
 We can use simple
half-wave rectifier. A
fixed DC voltage is
now obtained. This is
a simple PE system.
6
time
Vs (Volt)
Vo
time
Vdc
+
Vo
_
+
Vs
_

m
o
V
V 
:
tage
output vol
Average
Conversion Concept
7
+
vo
_
+
vs
_
ig
ia
   







cos
1
2
sin
2
1
:
tage
output vol
Average


 
m
m
o
V
t
d
t
V
V
How if customer wants variable DC voltage?
More complex circuit using SCR is required.
By controlling the firing angle, ,the output DC
voltage (after conversion) can be varied..
Obviously this needs a complicated electronic
system to set the firing current pulses for the SCR.
t
vo

ig
t
t
vs
8
Power Electronics Converters
AC input DC output
DC input AC output
AC to DC: RECTIFIER
DC to DC: CHOPPER
DC to AC: INVERTER
DC input DC output
Current issues:
1. Energy scenario
 Need to reduce dependence on fossil fuel
 coal, natural gas, oil, and nuclear power resource
Depletion of these sources is expected.
 Tap renewable energy resources:
 solar, wind, fuel-cell, ocean-wave
 Energy saving by PE applications. Examples:
 Variable speed compressor air-conditioning system:
30% savings compared to thermostat-controlled
system.
 Lighting using electronics ballast boost efficiency of
fluorescent lamp by 20%.
2. Environment issues
 Nuclear safety.
 Nuclear plants remain radioactive for thousands of
years.
 Burning of fossil fuel
 emits gases such as CO2, CO (oil burning), SO2, NOX
(coal burning) etc.
 Creates global warming (green house effect), acid rain
and urban pollution from smokes.
 Possible Solutions by application of PE. Examples:
 Renewable energy resources.
 Centralization of power stations to remote non-urban
area. (mitigation).
 Electric vehicles.
9
PE growth
 PE rapid growth due to:
 Advances in power (semiconductor) switches
 Advances in microelectronics (DSP, VLSI,
microprocessor/microcontroller, ASIC)
 New ideas in control algorithms
 Demand for new applications
 PE is an interdisciplinary field:
 Digital/analogue electronics
 Power and energy
 Microelectronics
 Control system
 Computer, simulation and software
 Solid-state physics and devices
 Packaging
 Heat transfer
10
Power semiconductor devices (Power
switches)
 Power switches:
work-horses of PE
systems.
 Operates in two
states:
 Fully on. i.e.
switch closed.
 Conducting state
 Fully off , i.e.
switch opened.
 Blocking state
 Power switch never
operates in linear
mode.
POWER SWITCH
SWITCH OFF (fully opened)
Vin
Vswitch= Vin
I=0
11
SWITCH ON (fully closed)
Vin
Vswitch= 0
I
• Can be categorised into three groups:
– Uncontrolled: Diode :
– Semi-controlled: Thyristor (SCR).
– Fully controlled: Power transistors: e.g. BJT,
MOSFET, IGBT, GTO, IGCT
12
Photos of Power Switches
• Power Diodes
– Stud type
– “Hockey-puck”
type
• IGBT
– Module type:
Full bridge and
three phase
• IGCT
– Integrated with
its driver
Power Diode
 When diode is forward biased, it conducts
current with a small forward voltage (Vf) across it
(0.2-3V)
 When reversed (or blocking state), a negligibly
small leakage current (uA to mA) flows until the
reverse breakdown occurs.
 Diode should not be operated at reverse voltage
greater than Vr
13
Id
Vd
Vf
Vr
A (Anode)
K (Cathode)
+
Vd
_
Id
Diode: Symbol v-i characteristics
Reverse Recovery
 When a diode is switched quickly from forward
to reverse bias, it continues to conduct due to the
minority carriers which remains in the p-n
junction.
 The minority carriers require finite time, i.e, trr
(reverse recovery time) to recombine with
opposite charge and neutralise.
 Effects of reverse recovery are increase in
switching losses, increase in voltage rating, over-
voltage (spikes) in inductive loads
14
IF
IRM
VR
t0
t2
trr= ( t2 - t0 )
VRM
Softness factor, Sr
15
IF
VR
t0
t2
Sr= ( t2 - t1 )/(t1 - t0)
= 0.8
t1
IF
VR
t0
Sr= ( t2 - t1 )/(t1 - t0)
= 0.3
t1 t2
Snap-off
Soft-recovery
Types of Power Diodes
 Line frequency (general purpose):
 On state voltage: very low (below 1V)
 Large trr (about 25us) (very slow response)
 Very high current ratings (up to 5kA)
 Very high voltage ratings(5kV)
 Used in line-frequency (50/60Hz) applications
such as rectifiers
 Fast recovery
 Very low trr (<1us).
 Power levels at several hundred volts and several
hundred amps
 Normally used in high frequency circuits
 Schottky
 Very low forward voltage drop (typical 0.3V)
 Limited blocking voltage (50-100V)
 Used in low voltage, high current application
such as switched mode power supplies.
16
Thyristor (SCR)
 If the forward breakover voltage (Vbo) is exceeded,
the SCR “self-triggers” into the conducting state.
 The presence of gate current will reduce Vbo.
 “Normal” conditions for thyristors to turn on:
 the device is in forward blocking state (i.e Vak is
positive)
 a positive gate current (Ig) is applied at the gate
 Once conducting, the anode current is latched. Vak
collapses to normal forward volt-drop, typically 1.5-
3V.
 In reverse -biased mode, the SCR behaves like a
diode.
17
v-i characteristics
A (Anode)
K (Cathode)
+
Vak
_
Ia
Thyristor: Symbol
G (Gate)
Ig
Ia
Vak
Vr
Ig=0
Ig>0
Ih
Ibo
Vbo
Thyristor Conduction
 Thyristor cannot be turned off by applying
negative gate current. It can only be turned off if
Ia goes negative (reverse)
 This happens when negative portion of the of
sine-wave occurs (natural commutation),
 Another method of turning off is known as
“forced commutation”,
 The anode current is “diverted” to another
circuitry.
18
+
vo
_
+
vs
_
ig
ia
t
vo

ig
t
t
vs
Types of thyristors
 Phase controlled
 rectifying line frequency voltage and current
for ac and dc motor drives
 large voltage (up to 7kV) and current (up to
4kA) capability
 low on-state voltage drop (1.5 to 3V)
 Inverter grade
 used in inverter and chopper
 Quite fast. Can be turned-on using “force-
commutation” method.
 Light activated
 Similar to phase controlled, but triggered by
pulse of light.
 Normally very high power ratings
 TRIAC
 Dual polarity thyristors
19
Controllable switches
(power transistors)
 Can be turned “ON”and “OFF” by relatively
very small control signals.
 Operated in SATURATION and CUT-OFF
modes only.
 No “linear region” operation is allowed due to
excessive power loss.
 In general, power transistors do not operate in
latched mode.
 Traditional devices: Bipolar junction
transistors (BJT), Metal oxide silicon field
effect transistor ( MOSFET), Insulated gate
bipolar transistors (IGBT), Gate turn-off
thyristors (GTO)
 Emerging (new) devices: Gate controlled
thyristors (GCT).
20
Bipolar Junction Transistor (BJT)
 Ratings: Voltage: VCE<1000, Current: IC<400A.
Switching frequency up to 5kHz. Low on-state
voltage: VCE(sat) : 2-3V
 Low current gain (b<10). Need high base current
to obtain reasonable IC .
 Expensive and complex base drive circuit. Hence
not popular in new products.
21
IC
VCE
IB
v-i characteristics
VCE (sat)
BJT: symbol (npn)
+
VCE
_
IC
IB
C (collector)
B (base)
E (emitter)
BJT Darlington pair
 Normally used when higher current gain is required
 
 
2
1
2
1
1
2
1
1
1
1
2
1
1
2
2
2
1
1
2
1
1
1
2
1
1
1
b
b
b
b
b
b
b
b
b
b
b
b















 



























B
c
B
B
B
B
c
B
c
B
c
B
c
c
B
c
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
22
+
VCE
_
IC2
IB2
C (collector)
E (emitter)
IC
IB1
B (base)
IC1
Driver
Transistor Output
Transistor
Biasing/
stabilising
network
Metal Oxide Silicon Field Effect
Transistor (MOSFET)
 Ratings: Voltage VDS<500V, current IDS<300A.
Frequency f >100KHz. For some low power devices
(few hundred watts) may go up to MHz range.
 Turning on and off is very simple.
 To turn on: VGS =+15V
 To turn off: VGS =0 V and 0V to turn off.
 Gate drive circuit is simple
23
v-i characteristics
MOSFET: symbol
(n-channel)
+
VDS
_
ID
D (drain)
G (gate)
S (source)
+
VGS
_
ID
VDS
+
VGS
_
MOSFET characteristics
 Basically low voltage device. High voltage device are
available up to 600V but with limited current. Can
be paralleled quite easily for higher current
capability.
 Internal (dynamic) resistance between drain and
source during on state, RDS(ON), , limits the power
handling capability of MOSFET. High losses
especially for high voltage device due to RDS(ON) .
 Dominant in high frequency application
(>100kHz). Biggest application is in switched-mode
power supplies.
24
Insulated Gate Bipolar
Transistor (IGBT)
 Combination of BJT and MOSFET characteristics.
 Gate behaviour similar to MOSFET - easy to turn on
and off.
 Low losses like BJT due to low on-state Collector-
Emitter voltage (2-3V).
 Ratings: Voltage: VCE<3.3kV, Current,: IC<1.2kA
currently available. Latest: HVIGBT 4.5kV/1.2kA.
 Switching frequency up to 100KHz. Typical
applications: 20-50KHz.
25
IC
VCE
VGE
v-i characteristics
VCE (sat)
IGBT: symbol
+
VCE
_
IC
C (collector)
G (gate)
E (emitter)
+
VGE _
Gate turn-off thyristor (GTO)
 Behave like normal thyristor, but can be turned off
using gate signal
 However turning off is difficult. Need very large
reverse gate current (normally 1/5 of anode
current).
 Gate drive design is very difficult due to very large
reverse gate current at turn off.

 Ratings: Highest power ratings switch: Voltage:
Vak<5kV; Current: Ia<5kA. Frequency<5KHz.
 Very stiff competition:
Low end-from IGBT. High end from IGCT
26
G (Gate)
A (Anode)
K (Cathode)
+
Vak
_
Ia
GTO: Symbol
I
g
v-i characteristics
Ia
Vak
Vr
Ig=0
Ig>0
Ih
Ibo
Vbo
27
Insulated Gate-Commutated
Thyristor (IGCT)
• Among the latest Power Switches.
• Conducts like normal thyristor (latching), but can be
turned off using gate signal, similar to IGBT turn off;
20V is sufficent.
• Power switch is integrated with the gate-drive unit.
• Ratings:
Voltage: Vak<6.5kV; Current: Ia<4kA.
Frequency<1KHz. Currently 10kV device is being
developed.
• Very low on state voltage: 2.7V for 4kA device
A (Anode)
IGCT: Symbol
K (Cathode)
+
Vak
_
Ia
I
g
IGCT
Power Switches: Power Ratings
28
10Hz 1kHz 1MHz
100kHz 10MHz
1kW
100kW
10kW
10MW
1MW
10MW
1GW
100W
MOSFET
IGBT
GTO/IGCT
Thyristor
29
(Base/gate) Driver circuit
• Interface between control (low power electronics) and
(high power) switch.
• Functions:
– Amplification: amplifies control signal to a level
required to drive power switch
– Isolation: provides electrical isolation between
power switch and logic level
• Complexity of driver varies markedly among switches.
– MOSFET/IGBT drivers are simple
– GTO and BJT drivers are very complicated and
expensive.
Control
Circuit
Driver
Circuit
Power
switch
Amplification: Example: MOSFET
gate driver
 Note: MOSFET requires VGS =+15V for turn on and
0V to turn off. LM311 is a simple amp with open
collector output Q1.
 When B1 is high, Q1 conducts. VGS is pulled to
ground. MOSFET is off.
 When B1 is low, Q1 will be off. VGS is pulled to VGG. If
VGG is set to +15V, the MOSFET turns on.
 Effectively, the power to turn-on the MOSFET
comes form external power supply, VGG
30
+
VDC
_
D
G
S
+
VGS
_
From control
circuit
+VGG
R1
Rg
LM311
Q1
Isolation
31
+
vak
-
iak
Pulse source
ig
R1
R2
Isolation using Pulse Transformer
From control
circuit To driver
Q1
D1 A1
Isolation using Opto-coupler
Switches comparisons (2003)
Thy BJT FET GTO IGBT IGCT
Avail-
abilty
Early
60s
Late 70s Early
80s
Mid 80s Late 80s Mid 90’s
State of
Tech.
Mature Mature Mature/
improve
Mature Rapid
improve
Rapid
improvem
ent
Voltage
ratings
5kV 1kV 500V 5kV 3.3kV 6.5kV
Current
ratings
4kA 400A 200A 5kA 1.2kA 4kA
Switch
Freq.
na 5kHz 1MHz 2kHz 100kHz 1kHz
On-state
Voltage
2V 1-2V I* Rds
(on)
2-3V 2-3V 3V
Drive
Circuit
Simple Difficult Very
simple
Very
difficult
Very
simple
Simple
Comm-ents Cannot
turn off
using gate
signals
Phasing
out in new
product
Good
performan
ce in high
freq.
King in
very high
power
Best
overall
performanc
e.
Replacing
GTO
32
Application examples
 For each of the following application, choose the
best power switches and reason out why.
 An inverter for the light-rail train (LRT) locomotive
operating from a DC supply of 750 V. The locomotive
is rated at 150 kW. The induction motor is to run
from standstill up to 200 Hz, with power switches
frequencies up to 10KHz.
 A switch-mode power supply (SMPS) for remote
telecommunication equipment is to be developed.
The input voltage is obtained from a photovoltaic
array that produces a maximum output voltage of
100 V and a minimum current of 200 A. The
switching frequency should be higher than 100kHz.
 A HVDC transmission system transmitting power of
300 MW from one ac system to another ac system
both operating at 50 Hz, and the DC link voltage
operating at 2.0 kV.
33
Power switch losses
 Why it is important to consider losses of power
switches?
 to ensure that the system operates reliably
under prescribed ambient conditions
 so that heat removal mechanism (e.g. heat
sink, radiators, coolant) can be specified.
losses in switches affects the system efficiency
 Heat sinks and other heat removal systems are
costly and bulky. Can be substantial cost of the
total system.
 If a power switch is not cooled to its specified
junction temperature, the full power capability of
the switch cannot be realised. Derating of the
power switch ratings may be necessary.
 Main losses:
 forward conduction losses,
 blocking state losses
 switching losses
34
Heat Removal Mechanism
35
SCR (stud-type) on
air-cooled kits
Fin-type Heat
Sink
SCR (hokey-puck-
type) on power
pak kits
Assembly of power
converters
Forward conduction loss
Ideal switch:
 Zero voltage drop across it during turn-on
(Von).
 Although the forward current ( Ion ) may be
large, the losses on the switch is zero.
 Real switch:
 Exhibits forward conduction voltage (on
state) (between 1-3V, depending on type of
switch) during turn on.
 Losses is measured by product of volt-drop
across the device Von with the current, Ion,
averaged over the period.
 Major loss at low frequency and DC
36
+Von-
Ion
Ideal switch
Ion +Von-
Real switch
Blocking state loss
 During turn-off, the switch blocks large voltage.
 Ideally no current should flow through the
switch. But for real switch a small amount of
leakage current may flow. This creates turn-off or
blocking state losses
 The leakage current during turn-off is normally
very small, Hence the turn-off losses are usually
neglected.
37
Switching loss
 Ideal switch:
 During turn-on and turn off, ideal switch requires
zero transition time. Voltage and current are
switched instantaneously.
 Power loss due to switching is zero
 Real switch:
 During switching transition, the voltage requires
time to fall and the current requires time to rise.
 The switching losses is the product of device
voltage and current during transition.
 Major loss at high frequency operation
38
v
i
time
Ideal switching profile
(turn on)
v i
time
Real switching profile
(turn-on)
P=vi
Energy
Snubbers
 PCB construction, wire loops creates stray
inductance, Ls.
 Using KVL,
39
time
Vce
Vce rated
+
Vin
-
Ls
+
Vce
-
+VL-
i
dt
di
L
v
v
dt
di
dt
di
L
v
v
v
dt
di
L
v
v
v
s
in
ce
s
in
ce
ce
s
ce
s
in


-





off)
(turning
negative
is
since
Simple switch at turn off
RCD Snubbers
 The voltage across the switch is bigger than the
supply (for a short moment). This is spike.
 The spike may exceed the switch rated blocking
voltage and causes damage due to over-voltage.
 A snubber is put across the switch. An example of
a snubber is an RCD circuit shown below.
 Snubber circuit “smoothened” the transition and
make the switch voltage rise more “slowly”. In
effect it dampens the high voltage spike to a safe
value.
40
+
Vce
-
Ls
time
Vce
Vce rated
Snubbers
 In general, snubbers are used for:
 turn-on: to minimise large overcurrents
through the device at turn-on
 turn-off: to minimise large overvoltages
across the device during turn-off.
 Stress reduction: to shape the device
switching waveform such that the voltage and
current associated with the device are not
high simultaneously.
 Switches and diodes requires snubbers. However,
new generation of IGBT, MOSFET and IGCT do
not require it.
41
Ideal vs. Practical power switch
42
Ideal switch Practical switch
Block arbitrarily large
forward and reverse
voltage with zero
current flow when off
Finite blocking voltage
with small current flow
during turn-off
Conduct arbitrarily
large currents with
zero voltage drop
when on
Finite current flow and
appreciable voltage drop
during turn-on (e.g. 2-3V
for IGBT)
Switch from on to off
or vice versa
instantaneously when
triggered
Requires finite time to
reach maximum voltage
and current. Requires
time to turn on and off.
Very small power
required from control
source to trigger the
switch
In general voltage driven
devices (IGBT,
MOSFET) requires small
power for triggering.
GTO requires substantial
amount of current to turn
off.

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File 5e8ed4ef42f92

  • 1. Power Electronics Submitted by: Prabhakar Kumar Asst. Professor EE Deptt. SIT Sitamarhi 1
  • 2. Unit - 1 INTRODUCTION TO POWER ELECTRONICS  Definition and concepts  Application  Power semiconductor switches  Gate/base drivers  Losses  Snubbers 2
  • 3. Definition of Power Electronics DEFINITION: To convert, i.e to process and control the flow of electric power by supplying voltage s and currents in a form that is optimally suited for user loads.  Basic block diagram 3 • Building Blocks: – Input Power, Output Power – Power Processor – Controller Power Processor Controller Load measurement reference POWER INPUT POWER OUTPUT vi , ii vo , io Source
  • 4. Power Electronics (PE) Systems  To convert electrical energy from one form to another, i.e. from the source to load with:  highest efficiency,  highest availability  highest reliability  lowest cost,  smallest size  least weight.  Static applications  involves non-rotating or moving mechanical components.  Examples:  DC Power supply, Un-interruptible power supply, Power generation and transmission (HVDC), Electroplating, Welding, Heating, Cooling, Electronic ballast  Drive applications  intimately contains moving or rotating components such as motors.  Examples:  Electric trains, Electric vehicles, Air-conditioning System, Pumps, Compressor, Conveyer Belt (Factory automation). 4
  • 5. 5 Application Examples Static Application: DC Power Supply FILTER LOAD DC-DC CONVERTER DIODE RECTIFIER AC voltage AC LINE VOLTAGE (1 or 3 ) F F Vcontrol (derived from feedback circuit) System Controller Power Electronics Converter Motor Air conditioner Power Source Building Cooling Desired temperature Indoor sensors Indoor temperature and humidity Temperature and humidity Desired humidity Variable speed drive Drive Application: Air-Conditioning System
  • 6. Power Conversion concept: Example  Supply from TNB: 50Hz, 240V RMS (340V peak). Customer need DC voltage for welding purpose, say.  TNB sine-wave supply gives zero DC component!  We can use simple half-wave rectifier. A fixed DC voltage is now obtained. This is a simple PE system. 6 time Vs (Volt) Vo time Vdc + Vo _ + Vs _  m o V V  : tage output vol Average
  • 7. Conversion Concept 7 + vo _ + vs _ ig ia            cos 1 2 sin 2 1 : tage output vol Average     m m o V t d t V V How if customer wants variable DC voltage? More complex circuit using SCR is required. By controlling the firing angle, ,the output DC voltage (after conversion) can be varied.. Obviously this needs a complicated electronic system to set the firing current pulses for the SCR. t vo  ig t t vs
  • 8. 8 Power Electronics Converters AC input DC output DC input AC output AC to DC: RECTIFIER DC to DC: CHOPPER DC to AC: INVERTER DC input DC output
  • 9. Current issues: 1. Energy scenario  Need to reduce dependence on fossil fuel  coal, natural gas, oil, and nuclear power resource Depletion of these sources is expected.  Tap renewable energy resources:  solar, wind, fuel-cell, ocean-wave  Energy saving by PE applications. Examples:  Variable speed compressor air-conditioning system: 30% savings compared to thermostat-controlled system.  Lighting using electronics ballast boost efficiency of fluorescent lamp by 20%. 2. Environment issues  Nuclear safety.  Nuclear plants remain radioactive for thousands of years.  Burning of fossil fuel  emits gases such as CO2, CO (oil burning), SO2, NOX (coal burning) etc.  Creates global warming (green house effect), acid rain and urban pollution from smokes.  Possible Solutions by application of PE. Examples:  Renewable energy resources.  Centralization of power stations to remote non-urban area. (mitigation).  Electric vehicles. 9
  • 10. PE growth  PE rapid growth due to:  Advances in power (semiconductor) switches  Advances in microelectronics (DSP, VLSI, microprocessor/microcontroller, ASIC)  New ideas in control algorithms  Demand for new applications  PE is an interdisciplinary field:  Digital/analogue electronics  Power and energy  Microelectronics  Control system  Computer, simulation and software  Solid-state physics and devices  Packaging  Heat transfer 10
  • 11. Power semiconductor devices (Power switches)  Power switches: work-horses of PE systems.  Operates in two states:  Fully on. i.e. switch closed.  Conducting state  Fully off , i.e. switch opened.  Blocking state  Power switch never operates in linear mode. POWER SWITCH SWITCH OFF (fully opened) Vin Vswitch= Vin I=0 11 SWITCH ON (fully closed) Vin Vswitch= 0 I • Can be categorised into three groups: – Uncontrolled: Diode : – Semi-controlled: Thyristor (SCR). – Fully controlled: Power transistors: e.g. BJT, MOSFET, IGBT, GTO, IGCT
  • 12. 12 Photos of Power Switches • Power Diodes – Stud type – “Hockey-puck” type • IGBT – Module type: Full bridge and three phase • IGCT – Integrated with its driver
  • 13. Power Diode  When diode is forward biased, it conducts current with a small forward voltage (Vf) across it (0.2-3V)  When reversed (or blocking state), a negligibly small leakage current (uA to mA) flows until the reverse breakdown occurs.  Diode should not be operated at reverse voltage greater than Vr 13 Id Vd Vf Vr A (Anode) K (Cathode) + Vd _ Id Diode: Symbol v-i characteristics
  • 14. Reverse Recovery  When a diode is switched quickly from forward to reverse bias, it continues to conduct due to the minority carriers which remains in the p-n junction.  The minority carriers require finite time, i.e, trr (reverse recovery time) to recombine with opposite charge and neutralise.  Effects of reverse recovery are increase in switching losses, increase in voltage rating, over- voltage (spikes) in inductive loads 14 IF IRM VR t0 t2 trr= ( t2 - t0 ) VRM
  • 15. Softness factor, Sr 15 IF VR t0 t2 Sr= ( t2 - t1 )/(t1 - t0) = 0.8 t1 IF VR t0 Sr= ( t2 - t1 )/(t1 - t0) = 0.3 t1 t2 Snap-off Soft-recovery
  • 16. Types of Power Diodes  Line frequency (general purpose):  On state voltage: very low (below 1V)  Large trr (about 25us) (very slow response)  Very high current ratings (up to 5kA)  Very high voltage ratings(5kV)  Used in line-frequency (50/60Hz) applications such as rectifiers  Fast recovery  Very low trr (<1us).  Power levels at several hundred volts and several hundred amps  Normally used in high frequency circuits  Schottky  Very low forward voltage drop (typical 0.3V)  Limited blocking voltage (50-100V)  Used in low voltage, high current application such as switched mode power supplies. 16
  • 17. Thyristor (SCR)  If the forward breakover voltage (Vbo) is exceeded, the SCR “self-triggers” into the conducting state.  The presence of gate current will reduce Vbo.  “Normal” conditions for thyristors to turn on:  the device is in forward blocking state (i.e Vak is positive)  a positive gate current (Ig) is applied at the gate  Once conducting, the anode current is latched. Vak collapses to normal forward volt-drop, typically 1.5- 3V.  In reverse -biased mode, the SCR behaves like a diode. 17 v-i characteristics A (Anode) K (Cathode) + Vak _ Ia Thyristor: Symbol G (Gate) Ig Ia Vak Vr Ig=0 Ig>0 Ih Ibo Vbo
  • 18. Thyristor Conduction  Thyristor cannot be turned off by applying negative gate current. It can only be turned off if Ia goes negative (reverse)  This happens when negative portion of the of sine-wave occurs (natural commutation),  Another method of turning off is known as “forced commutation”,  The anode current is “diverted” to another circuitry. 18 + vo _ + vs _ ig ia t vo  ig t t vs
  • 19. Types of thyristors  Phase controlled  rectifying line frequency voltage and current for ac and dc motor drives  large voltage (up to 7kV) and current (up to 4kA) capability  low on-state voltage drop (1.5 to 3V)  Inverter grade  used in inverter and chopper  Quite fast. Can be turned-on using “force- commutation” method.  Light activated  Similar to phase controlled, but triggered by pulse of light.  Normally very high power ratings  TRIAC  Dual polarity thyristors 19
  • 20. Controllable switches (power transistors)  Can be turned “ON”and “OFF” by relatively very small control signals.  Operated in SATURATION and CUT-OFF modes only.  No “linear region” operation is allowed due to excessive power loss.  In general, power transistors do not operate in latched mode.  Traditional devices: Bipolar junction transistors (BJT), Metal oxide silicon field effect transistor ( MOSFET), Insulated gate bipolar transistors (IGBT), Gate turn-off thyristors (GTO)  Emerging (new) devices: Gate controlled thyristors (GCT). 20
  • 21. Bipolar Junction Transistor (BJT)  Ratings: Voltage: VCE<1000, Current: IC<400A. Switching frequency up to 5kHz. Low on-state voltage: VCE(sat) : 2-3V  Low current gain (b<10). Need high base current to obtain reasonable IC .  Expensive and complex base drive circuit. Hence not popular in new products. 21 IC VCE IB v-i characteristics VCE (sat) BJT: symbol (npn) + VCE _ IC IB C (collector) B (base) E (emitter)
  • 22. BJT Darlington pair  Normally used when higher current gain is required     2 1 2 1 1 2 1 1 1 1 2 1 1 2 2 2 1 1 2 1 1 1 2 1 1 1 b b b b b b b b b b b b                                             B c B B B B c B c B c B c c B c I I I I I I I I I I I I I I I I 22 + VCE _ IC2 IB2 C (collector) E (emitter) IC IB1 B (base) IC1 Driver Transistor Output Transistor Biasing/ stabilising network
  • 23. Metal Oxide Silicon Field Effect Transistor (MOSFET)  Ratings: Voltage VDS<500V, current IDS<300A. Frequency f >100KHz. For some low power devices (few hundred watts) may go up to MHz range.  Turning on and off is very simple.  To turn on: VGS =+15V  To turn off: VGS =0 V and 0V to turn off.  Gate drive circuit is simple 23 v-i characteristics MOSFET: symbol (n-channel) + VDS _ ID D (drain) G (gate) S (source) + VGS _ ID VDS + VGS _
  • 24. MOSFET characteristics  Basically low voltage device. High voltage device are available up to 600V but with limited current. Can be paralleled quite easily for higher current capability.  Internal (dynamic) resistance between drain and source during on state, RDS(ON), , limits the power handling capability of MOSFET. High losses especially for high voltage device due to RDS(ON) .  Dominant in high frequency application (>100kHz). Biggest application is in switched-mode power supplies. 24
  • 25. Insulated Gate Bipolar Transistor (IGBT)  Combination of BJT and MOSFET characteristics.  Gate behaviour similar to MOSFET - easy to turn on and off.  Low losses like BJT due to low on-state Collector- Emitter voltage (2-3V).  Ratings: Voltage: VCE<3.3kV, Current,: IC<1.2kA currently available. Latest: HVIGBT 4.5kV/1.2kA.  Switching frequency up to 100KHz. Typical applications: 20-50KHz. 25 IC VCE VGE v-i characteristics VCE (sat) IGBT: symbol + VCE _ IC C (collector) G (gate) E (emitter) + VGE _
  • 26. Gate turn-off thyristor (GTO)  Behave like normal thyristor, but can be turned off using gate signal  However turning off is difficult. Need very large reverse gate current (normally 1/5 of anode current).  Gate drive design is very difficult due to very large reverse gate current at turn off.   Ratings: Highest power ratings switch: Voltage: Vak<5kV; Current: Ia<5kA. Frequency<5KHz.  Very stiff competition: Low end-from IGBT. High end from IGCT 26 G (Gate) A (Anode) K (Cathode) + Vak _ Ia GTO: Symbol I g v-i characteristics Ia Vak Vr Ig=0 Ig>0 Ih Ibo Vbo
  • 27. 27 Insulated Gate-Commutated Thyristor (IGCT) • Among the latest Power Switches. • Conducts like normal thyristor (latching), but can be turned off using gate signal, similar to IGBT turn off; 20V is sufficent. • Power switch is integrated with the gate-drive unit. • Ratings: Voltage: Vak<6.5kV; Current: Ia<4kA. Frequency<1KHz. Currently 10kV device is being developed. • Very low on state voltage: 2.7V for 4kA device A (Anode) IGCT: Symbol K (Cathode) + Vak _ Ia I g IGCT
  • 28. Power Switches: Power Ratings 28 10Hz 1kHz 1MHz 100kHz 10MHz 1kW 100kW 10kW 10MW 1MW 10MW 1GW 100W MOSFET IGBT GTO/IGCT Thyristor
  • 29. 29 (Base/gate) Driver circuit • Interface between control (low power electronics) and (high power) switch. • Functions: – Amplification: amplifies control signal to a level required to drive power switch – Isolation: provides electrical isolation between power switch and logic level • Complexity of driver varies markedly among switches. – MOSFET/IGBT drivers are simple – GTO and BJT drivers are very complicated and expensive. Control Circuit Driver Circuit Power switch
  • 30. Amplification: Example: MOSFET gate driver  Note: MOSFET requires VGS =+15V for turn on and 0V to turn off. LM311 is a simple amp with open collector output Q1.  When B1 is high, Q1 conducts. VGS is pulled to ground. MOSFET is off.  When B1 is low, Q1 will be off. VGS is pulled to VGG. If VGG is set to +15V, the MOSFET turns on.  Effectively, the power to turn-on the MOSFET comes form external power supply, VGG 30 + VDC _ D G S + VGS _ From control circuit +VGG R1 Rg LM311 Q1
  • 31. Isolation 31 + vak - iak Pulse source ig R1 R2 Isolation using Pulse Transformer From control circuit To driver Q1 D1 A1 Isolation using Opto-coupler
  • 32. Switches comparisons (2003) Thy BJT FET GTO IGBT IGCT Avail- abilty Early 60s Late 70s Early 80s Mid 80s Late 80s Mid 90’s State of Tech. Mature Mature Mature/ improve Mature Rapid improve Rapid improvem ent Voltage ratings 5kV 1kV 500V 5kV 3.3kV 6.5kV Current ratings 4kA 400A 200A 5kA 1.2kA 4kA Switch Freq. na 5kHz 1MHz 2kHz 100kHz 1kHz On-state Voltage 2V 1-2V I* Rds (on) 2-3V 2-3V 3V Drive Circuit Simple Difficult Very simple Very difficult Very simple Simple Comm-ents Cannot turn off using gate signals Phasing out in new product Good performan ce in high freq. King in very high power Best overall performanc e. Replacing GTO 32
  • 33. Application examples  For each of the following application, choose the best power switches and reason out why.  An inverter for the light-rail train (LRT) locomotive operating from a DC supply of 750 V. The locomotive is rated at 150 kW. The induction motor is to run from standstill up to 200 Hz, with power switches frequencies up to 10KHz.  A switch-mode power supply (SMPS) for remote telecommunication equipment is to be developed. The input voltage is obtained from a photovoltaic array that produces a maximum output voltage of 100 V and a minimum current of 200 A. The switching frequency should be higher than 100kHz.  A HVDC transmission system transmitting power of 300 MW from one ac system to another ac system both operating at 50 Hz, and the DC link voltage operating at 2.0 kV. 33
  • 34. Power switch losses  Why it is important to consider losses of power switches?  to ensure that the system operates reliably under prescribed ambient conditions  so that heat removal mechanism (e.g. heat sink, radiators, coolant) can be specified. losses in switches affects the system efficiency  Heat sinks and other heat removal systems are costly and bulky. Can be substantial cost of the total system.  If a power switch is not cooled to its specified junction temperature, the full power capability of the switch cannot be realised. Derating of the power switch ratings may be necessary.  Main losses:  forward conduction losses,  blocking state losses  switching losses 34
  • 35. Heat Removal Mechanism 35 SCR (stud-type) on air-cooled kits Fin-type Heat Sink SCR (hokey-puck- type) on power pak kits Assembly of power converters
  • 36. Forward conduction loss Ideal switch:  Zero voltage drop across it during turn-on (Von).  Although the forward current ( Ion ) may be large, the losses on the switch is zero.  Real switch:  Exhibits forward conduction voltage (on state) (between 1-3V, depending on type of switch) during turn on.  Losses is measured by product of volt-drop across the device Von with the current, Ion, averaged over the period.  Major loss at low frequency and DC 36 +Von- Ion Ideal switch Ion +Von- Real switch
  • 37. Blocking state loss  During turn-off, the switch blocks large voltage.  Ideally no current should flow through the switch. But for real switch a small amount of leakage current may flow. This creates turn-off or blocking state losses  The leakage current during turn-off is normally very small, Hence the turn-off losses are usually neglected. 37
  • 38. Switching loss  Ideal switch:  During turn-on and turn off, ideal switch requires zero transition time. Voltage and current are switched instantaneously.  Power loss due to switching is zero  Real switch:  During switching transition, the voltage requires time to fall and the current requires time to rise.  The switching losses is the product of device voltage and current during transition.  Major loss at high frequency operation 38 v i time Ideal switching profile (turn on) v i time Real switching profile (turn-on) P=vi Energy
  • 39. Snubbers  PCB construction, wire loops creates stray inductance, Ls.  Using KVL, 39 time Vce Vce rated + Vin - Ls + Vce - +VL- i dt di L v v dt di dt di L v v v dt di L v v v s in ce s in ce ce s ce s in   -      off) (turning negative is since Simple switch at turn off
  • 40. RCD Snubbers  The voltage across the switch is bigger than the supply (for a short moment). This is spike.  The spike may exceed the switch rated blocking voltage and causes damage due to over-voltage.  A snubber is put across the switch. An example of a snubber is an RCD circuit shown below.  Snubber circuit “smoothened” the transition and make the switch voltage rise more “slowly”. In effect it dampens the high voltage spike to a safe value. 40 + Vce - Ls time Vce Vce rated
  • 41. Snubbers  In general, snubbers are used for:  turn-on: to minimise large overcurrents through the device at turn-on  turn-off: to minimise large overvoltages across the device during turn-off.  Stress reduction: to shape the device switching waveform such that the voltage and current associated with the device are not high simultaneously.  Switches and diodes requires snubbers. However, new generation of IGBT, MOSFET and IGCT do not require it. 41
  • 42. Ideal vs. Practical power switch 42 Ideal switch Practical switch Block arbitrarily large forward and reverse voltage with zero current flow when off Finite blocking voltage with small current flow during turn-off Conduct arbitrarily large currents with zero voltage drop when on Finite current flow and appreciable voltage drop during turn-on (e.g. 2-3V for IGBT) Switch from on to off or vice versa instantaneously when triggered Requires finite time to reach maximum voltage and current. Requires time to turn on and off. Very small power required from control source to trigger the switch In general voltage driven devices (IGBT, MOSFET) requires small power for triggering. GTO requires substantial amount of current to turn off.

Editor's Notes

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