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Green Chemistry and SustainableTechnology
An-Hui Lu
Sheng Dai Editors
Porous
Materials for
Carbon Dioxide
Capture
Green Chemistry and Sustainable Technology
For further volumes:
http://www.springer.com/series/11661
Series editors
Prof. Liang-Nian He
State Key Laboratory of Elemento-Organic Chemistry, Nankai University,
Tianjin, China
Prof. Robin D. Rogers
Department of Chemistry, Center for Green Manufacturing,
The University of Alabama, Tuscaloosa, USA
Prof. Dangsheng Su
Shenyang National Laboratory for Materials Science, Institute of Metal Research,
Chinese Academy of Sciences, Shenyang, China
and
Department of Inorganic Chemistry, Fritz Haber Institute of the Max Planck
Society, Berlin, Germany
Prof. Pietro Tundo
Department of Environmental Sciences, Informatics and Statistics, Ca’Foscari
University of Venice, Venice, Italy
Prof. Z. Conrad Zhang
Dalian Institute of Chemical Physics, Chinese Academy of Sciences,
Dalian, China
Aims and Scope
The series Green Chemistry and Sustainable Technology aims to present cutting-edge
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and sustainable industrial technology. The scope of coverage includes (but is not
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–  Environmentally benign chemical synthesis and processes (green catalysis,
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The series Green Chemistry and Sustainable Technology is intended to provide an
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sustainable development.
Green Chemistry and Sustainable Technology
An-Hui Lu · Sheng Dai
Editors
1 3
Porous Materials for Carbon
Dioxide Capture
Editors
An-Hui Lu
State Key Laboratory of Fine Chemicals
School of Chemical Engineering
Dalian University of Technology
Dalian
China
Library of Congress Control Number: 2014936432
© Springer-Verlag Berlin Heidelberg 2014
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ISSN  2196-6982	 ISSN  2196-6990  (electronic)
ISBN 978-3-642-54645-7	 ISBN 978-3-642-54646-4  (eBook)
DOI 10.1007/978-3-642-54646-4
Springer Heidelberg New York Dordrecht London
Sheng Dai
Oak Ridge National Laboratory
Chemical Sciences Division
Oak Ridge, TN
USA
v
Carbon capture and storage (CCS) and potentially carbon capture and utilization
(CCU) have received increasing attention from both the scientific community and
industry during the past several decades, because day-to-day carbon dioxide (CO2)
emissions arising from fossil fuel combustion may cause detrimental changes to
the earth’s environment. To reach the CCS and CCU goals, the primary step is CO2
capture, through which CO2 is separated from gas mixtures. CO2 also represents a
ubiquitous, renewable carbon source that enables the production of methanol and
dimethyl ether and efficient alternative transportation fuels, as well as their various
derived products. Furthermore, sequestration of low-partial-pressure CO2 from an
enclosed space is of importance in life-support systems for submarines and space
vehicles. Hence, the selective capture and separation of CO2 in an economical,
energy-efficient fashion is of positive significance not only in terms of academic
interest but also to social and economic progress. Compared with liquid phase
ammonia scrubbing, adsorption processes based on porous solids are considered to
be a promising alternative separation technique because of their low energy con-
sumption, ease of regeneration, and superior cycling capability. The critical factor
in these processes is the design and synthesis of high-performance sorbents. With
rapid developments in novel sorbent materials, CO2 capture-based sorption, sepa-
ration, and purification have become more and more dominant for carbon capture.
In view of their past, current, and potential future importance, it is time to assem-
ble key achievements in relevant aspects of CO2 capture materials and methods
that underpin progress in this field.
The book Porous Materials for Carbon Dioxide Capture is aimed at providing
researchers with the most pertinent and up-to-date advances related to the fields
of porous materials design and fabrication and subsequent evaluation in innova-
tive cyclic CO2 adsorption processes, with special emphasis on uncovering the
relationships between structural characteristics and CO2 capture performance. The
book is divided into seven chapters that provide a resume of the current state of
knowledge of porous CO2 capture materials, which include ionic liquid-derived
carbonaceous adsorbents, porous carbons, metal-organic frameworks, porous aro-
matic frameworks, microporous organic polymers, sorption techniques such as
cyclic calcination and carbonation reactions, and membrane separations.
The main benefit of the book is that it highlights the synthesis principles,
advanced characterization methods, and structural merits of most of the advanced
Preface
Prefacevi
CO2 capture solids and presents some of the most important CO2 separation
­methods and related computational simulations. It may serve as a self-contained
major reference that appeals to scientists and researchers. The book can be used
in the classroom for graduate students who focus on CO2 separation processes.
The material in this book will also benefit engineers active in the research and
development of CO2 capture technologies.
January 2014	 An-Hui Lu
Sheng Dai
vii
Contents
1	 Ionic Liquid-Derived Carbonaceous Adsorbents
for CO2 Capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 	1
Xiang Zhu, Chi-Linh Do-Thanh and Sheng Dai
2	 Porous Carbons for Carbon Dioxide Capture. . . . . . . . . . . . . . . . . . . . 	15
An-Hui Lu, Guang-Ping Hao and Xiang-Qian Zhang
3	 Metal-Organic Frameworks (MOFs) for CO2 Capture. . . . . . . . . . . . . 	79
Hui Yang and Jian-Rong Li
4	 Carbon Dioxide Capture in Porous Aromatic Frameworks. . . . . . . . . 	115
Teng Ben and Shilun Qiu
5	 Microporous Organic Polymers for Carbon Dioxide Capture. . . . . . . 	143
Yali Luo and Bien Tan
6	CO2 Capture via Cyclic Calcination and
Carbonation Reactions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 	181
Marcin Broda, Roberta Pacciani and Christoph R. Müller
7	 Functionalized Inorganic Membranes for
High-Temperature CO2/N2 Separation. . . . . . . . . . . . . . . . . . . . . . . . . . 	223
Mayur Ostwal and J. Douglas Way
ix
Teng Ben Department of Chemistry, Jilin University, Changchun, People’s
Republic of China
Marcin Broda Laboratory of Energy Science and Engineering, ETH Zurich,
Zürich, Switzerland
Sheng Dai Oak Ridge National Laboratory, Chemical Sciences Division, Oak
Ridge, TN, USA
Chi-Linh Do-Thanh Oak Ridge National Laboratory, Chemical Sciences Divi-
sion, Oak Ridge, TN, USA
Guang-Ping Hao  State Key Laboratory of Fine Chemicals, School of Chemical
Engineering, Dalian University of Technology, Dalian, People’s Republic of China
Jian-Rong Li Department of Chemistry and Chemical Engineering, College of
Environmental and Energy Engineering, Beijing University of Technology, Beijing,
People’s Republic of China
An-Hui Lu State Key Laboratory of Fine Chemicals, School of Chemical
Engineering, Dalian University of Technology, Dalian, People’s Republic of China
Yali Luo Department of Chemistry, Huazhong University of Science and Tech­
nology, Wuhan, People’s Republic of China
Christoph R. Müller  Laboratory of Energy Science and Engineering, ETH ­Zurich,
Zürich , Switzerland
Mayur Ostwal  Department of Mechanical Engineering, University of Colorado,
Boulder, USA
Roberta Pacciani Air Products and Chemicals, Campus de la UAB, Bellaterra,
Barcelona, Spain
Shilun Qiu  State Key Laboratory of Inorganic Synthesis and Preparative Chemistry,
Jilin University, Changchun, People’s Republic of China
BienTan  Department of Chemistry, Huazhong University of Science and Technology,
Wuhan, People’s Republic of China
Contributors
Contributorsx
J. Douglas Way Chemical and Biological Engineering Department, Colorado
School of Mines, Golden, CO, USA
Hui Yang Department of Chemistry and Chemical Engineering, College of
Environmental and Energy Engineering, Beijing University of Technology, Beijing,
People’s Republic of China
Xiang-Qian Zhang  State Key Laboratory of Fine Chemicals, School of Chemical
Engineering, Dalian University of Technology, Dalian, People’s Republic of China
Xiang Zhu Oak Ridge National Laboratory, Chemical Sciences Division, Oak
Ridge, TN, USA
1
Abstract  Removal of CO2 from major emission sources, such as power plants and
industrial facilities for environmental remediation has attracted significant interest.
Among currently accessible CO2 capture technologies, the use of porous solids
is considered to be one of the most promising approaches. The use of ionic liquids
(ILs) composed of an organic cation and an inorganic anion as precursors for the
synthesis of carbonaceous materials has been an emerging field. Porous carbons with
a high specific surface area can be facilely made by directly annealing ILs or using
appropriate porous templates. By choosing different ILs, materials with various het-
eroatoms doping and good pore properties can be produced. The attractive features
of IL-derived materials such as facile synthesis, high specific surface area, and nitro-
gen content make them promising candidates for CO2 capture. In this chapter, we
review the recent research progress on IL-derived carbonaceous materials and their
potential CO2 separation application.
1.1 Introduction
As global environmental standards are becoming evermore stringent regarding the
emission of designated greenhouse gases, large fixed carbon dioxide (CO2)
sources, such as power plants, are in pursuit of novel methods for the sequestration
of CO2 [1]. Substantial scale carbon capture and sequestration (CCS) is considered
as one of the most promising strategies to mediate the atmospheric CO2 concentra-
tion for environmental remediation [2]. Conventional processes widely employed
in industry for CO2 capture involve chemical absorption of CO2 with ethanola-
mine solutions. Though this method is well-established and offers a high CO2
absorption capacity, it suffers from several serious drawbacks, including solvent
Chapter 1
Ionic Liquid-Derived Carbonaceous
Adsorbents for CO2 Capture
Xiang Zhu, Chi-Linh Do-Thanh and Sheng Dai
A.-H. Lu and S. Dai (eds.), Porous Materials for Carbon Dioxide Capture,
Green Chemistry and Sustainable Technology, DOI: 10.1007/978-3-642-54646-4_1,
© Springer-Verlag Berlin Heidelberg 2014
X. Zhu · C.-L. Do-Thanh · S. Dai (*) 
Chemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831, USA
e-mail: dais@ornl.gov
2 X. Zhu et al.
loss, a high parasitic energy cost for the regeneration and equipment corrosion
[3]. In this regard, alternative processes such as physical adsorption separation by
porous solid adsorbents have been proposed.
Thus far, significant research efforts have been devoted to exploring porous mate-
rials with high specific surface area and excellent thermal stability toward revers-
ible CO2 adsorption. These materials include hybrid microporous and mesoporous
materials such as metal-organic frameworks (MOFs) [4, 5], zeolitic imida-
zolate frameworks (ZIFs) [6], microporous organic polymers (MOPs) [2, 7–16],
and amine-modified silicas [17–20] (e.g., “molecular basket” sorbents, hyper-
branched aminosilica). In comparison with the traditional CCS technologies, these
porous solids with high CO2 uptake capacities and lower energy for regeneration
have been proven to be a more attractive solution for CO2 separation. However,
in spite of these beneficial properties, multi-step synthesis processes of such solid
adsorbents, commonly involving surface modification steps with CO2-philic moie-
ties, may limit the scale-up preparation for CO2 capture. Facile and cost-effective
preparation processes combined with excellent gas adsorption properties are keys
to make porous solid adsorbents as promising candidates for practical applications
in CO2 separation from flue gas. Therefore, sorbents based on porous carbons are
considered to be promising candidates for CO2 capture [21–27]. Several potential
strategies like introducing N-doped CO2-philic moieties (as shown in Fig. 1.1) into
the porous carbonaceous networks have been developed to increase CO2 loading
capacity and the adsorption selectivity for CO2 over N2, which is another crucial
parameter for CO2 capture materials. The large availability of carbon precursors and
synthetic routes to design sorbents with tailored pores, large specific surface areas,
and surface groups make carbons even more attractive for the development of future
CCS technologies.
Recently, the use of ionic liquids (ILs) composed of an organic cation and an
inorganic anion as precursors for the synthesis of carbonaceous materials has been
an emerging field [28–31]. Porous carbons with high specific surface areas can
Fig. 1.1  N-doped sites within carbonaceous framework (Reproduced with permission Ref. [31]
Copyright 2010, The Royal Society of Chemistry). 1 Amine, 2 pyrollic, 3 nitro, 4 pyridinic,
5 quaternary graphitic
31  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture
be facilely made by directly annealing ILs or using appropriate porous templates.
By choosing different ILs, materials with various heteroatoms doping and good
pore properties can be produced [29]. The attractive features of IL-derived materi-
als such as facile synthesis, high specific surface area and nitrogen content make
them promising candidates for CO2 capture. Exceptional CO2 separation perfor-
mance can be achieved by these facilely made carbonaceous adsorbents. Thus, in
this chapter, a summary of recent research progress on IL-derived carbonaceous
materials and their potential CO2 separation application is provided.
1.2 Nanoporous Carbons Derived from Task-Specific Ionic
Liquids
Traditional carbonaceous adsorbents synthesis involves the carbonization of low-vapor
pressure polymeric precursors derived from either synthetic (e.g., polyacrylonitrile
(PAN), phenolic resins) or natural sources such as pitch and shell nuts. These poly-
meric species possess low vapor pressures so that cross-linking reactions can proceed
with concomitant char formation and without vaporization of the corresponding pre-
cursor units. Nonpolymeric carbon sources are rarely used to form carbon because of
their uncontrolled vaporization during high-temperature pyrolysis [32]. Recently, ILs
with cross-linkable functional groups, namely task-specific ionic liquids (TSILs), have
been considered as highly promising precursors for the synthesis of functional carbo-
naceous materials due to their negligible volatility and molecular tunability (Fig. 1.2).
The intrinsic nonvolatility suggests favorable conditions for an intriguing carboniza-
tion process based on well-behaved cross-linking reactions of monomeric TSIL pre-
cursor units with minimal loss of reactant. The key structural prerequisite of TSIL
precursors is the presence of certain functional groups that can undergo cross-linking
reactions under pyrolysis conditions. Given the tunability of TSILs, either cations or
anions can be functionalized with cross-linking groups. To date, nitrile groups, the
key factors in determining the high carbon yields of PAN under charring conditions,
have been mostly appended onto the structure of ILs because of their cyclotrimeriza-
tion of triazine rings at high temperatures [32, 33]. In addition, TSILs further allow
for the preparation of graphitizable carbons with heteroatom doping (such as nitrogen
and boron with their ratios in the carbon materials controlled by their amounts initially
present in the cross-linkable ions).
1.2.1 Nitrile-Functionalized Cations
The first success of TSILs-derived carbonaceous materials was demonstrated by
appending nitrile functionality onto imidazolium backbones. N-doped porous car-
bons with high specific surface area can be prepared through a simple, convenient,
and catalyst-free process. The structural morphology (porosity and surface area) of
4 X. Zhu et al.
the resulting carbon is strongly dependent on the nature of the cation/anion pairing
within the TSIL [32]. Although the halide-based dinitrile TSIL, [BCNIm]Cl, gave a
very high carbonization yield, the resulting carbon was essentially nonporous. Carbon
yields for the same cation paired to the fluorinated anions bis(trifluoromethylsulfonyl)
imide ([NTf2]−) and bis(pentafluoroethylsulfonyl)imide ([beti]−) were equivalent
within experimental uncertainty and, most importantly, yielded vastly good surface
area. Notably, the cation structure also impacts the textural properties of the result-
ing carbon. Mesoporous carbons can be successfully synthesized by direct carboni-
zation of [MCNIm][NTf2], which acted as a self-porogen in the absence of either
solvent or template species (Fig. 1.3) [32].
Given the high surface areas and N-doping of the resulting porous nitrogen-
doped carbons (CNs), which are the two keys in determining the CO2 loading
Fig. 1.2  Chemical structures
of TSILs used as carbon
precursors
Fig. 1.3  Nitrogen sorption
isotherms of a [BCNIm]Cl, b
[BCNIm][NTf2], c [BCNIm]
[beti], and d [MCNIm][NTf2]
(Reproduced with permission
Ref. [32] Copyright 2009,
American Chemical Society)
51  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture
capacities of carbonaceous adsorbents, the CO2 capture performance of these new
materials was investigated. As the carbonization temperatures change, specific sur-
face areas and nitrogen contents of the resulting material have also undergone a
significant change. In addition, though no chemical/physical activation processes
were involved in their preparation, the obtained porous CNs displayed excep-
tional CO2 adsorption capacity of 4.39 mmol g−1 at 0 °C and 1 bar (Fig. 1.4). This
results from the strong interactions between CO2 molecules and abundant num-
bers of nitrogen-containing groups in these frameworks, which provided an isos-
teric heat of adsorption value of 32.1 kJ mol−1. In this regard, the use of TSILs as
precursors for the preparation of tailor-made porous adsorbents opens interesting
avenues in the area of carbon capture because of the simplicity of this method to
prepare nitrogen-doped carbons [25].
Very recently, TSILs having a bis-imidazolium motif linked with various
organic groups may allow for the synthesis of hierarchical nanoporous nitrogen-
doped carbons (Fig. 1.5). Microporous–mesoporous carbon with the specific
surface area up to 1,300 m2 g−1 was facilely obtained through the ionothermal
synthesis process as well [34]. Besides the potential good CO2 uptake abilities
of these N-doped mesoporous carbons, they may also be considered as the “bas-
kets” for polyamines-derived CO2 adsorbents based on their good mesoporous
architectures.
Moreover, carbonaceous materials that are intrinsically co-doped with nitrogen
and sulfur heteroatoms can be synthesized by facile annealing of nitrile-function-
alized thiazolium salts. The obtained materials exhibit an aromatic graphite-like
carbon backbone with remarkably high degrees of heteroatom doping of about
6–8 wt% of both S and N, even at the highest temperature (1,000 °C) [35]. It is
worth mentioning that multiple doping is a promising way for functionalizing car-
bon materials. Given the high degree of S/N co-doping, the resulting porous solids
may be promising candidates for carbon dioxide capture.
Fig. 1.4  CO2 and N2 uptake
of TSILs-derived CNs at 273
and 298 K, respectively
6 X. Zhu et al.
1.2.2 Nitrile-Functionalized Anions
Compared to cations, which are typically based on an imidazolium backbone, ­anions
are more easily designed to bear multiple cross-linkable components such as two
nitrile groups in [N(CN)2]−, three nitrile groups in [C(CN)3]−, and four nitrile groups
in [B(CN)4]−. The latter two are expected to be more favorable toward the formation
of 3 D-connected frameworks at elevated temperatures than those from cations.
For dicyanamide anions [N(CN)2]−, the TSILs, composed of an organic, nitrogen-
containing cation, for example 1-ethyl-3-methylimidazolium [EMIm] or 3-methyl-
1-butylpyridine [3-MBP] are liquids at room temperatures. Therefore, these precursors
are allowed to be easily incorporated into porous templates and subsequently heat-
treated for functional carbons synthesis, thus enabling perfect nanocasting and struc-
tural control, though negligible specific surface area was observed for the materials
made by direct carbonization. For example, high-surface-area N-doped mesoporous
carbons may be produced using mesoporous silica (SBA-15) as a template (Fig. 1.6)
[33]. In addition, to increase the nitrogen doping, task-specific precursors can be
facilely made by dissolving nitrogen-rich nucleobases into TSILs like [EMIm]
[N(CN)2]−. Thus, using hard templating with silica nanoparticles, mesoporous
nitrogen-doped carbonaceous materials with high nitrogen contents (up to 12 wt%)
and surface areas as high as 1,500 m2 g−1 can be conveniently prepared by the car-
bonization of the designed precursors (Fig. 1.7) [36]. It should be mentioned that
higher nitrogen doping of carbonaceous materials is very essential for their high
CO2 uptake. Furthermore, nitrogen- and phosphorus-co-doped carbons with tun-
able enhanced surface areas can be promoted by doping with phosphorus-containing
additives, such as tetraalkylphosphonium bromide [37].
Fig. 1.5  a General structure
of the various TSIL cations
and anions used, the former
having a bis-imidazolium
motif linked by alkyl (I) and
xylyl (II) groups; STEM
images of carbons EBI-T b
and c, and BBI-T d and e
(Reproduced with permission
Ref. [34] Copyright 2013,
The Royal Society of
Chemistry)
71  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture
[C(CN)3]− and [B(CN)4]−-derived TSILs are usually selected as the precursors
for the synthesis of 3-dimensional connected intermediate carbonaceous frame-
works. The resulting materials made by the carbonization are shown to possess
Fig. 1.6  Comparison of TEM images and nitrogen sorption measurements for SBA-15 template
and the nitrogen-doped carbon replica. (Reproduced with permission Ref. [33] Copyright 2010,
John Wiley  Sons Ltd)
Fig. 1.7  Precursors
(nucleobases and TSIL)
and heating procedure for
N-doped carbon materials
(Reproduced with permission
Ref. [36] Copyright 2010,
American Chemical Society)
8 X. Zhu et al.
either small or negligible surface areas, which have been observed for [N(CN)2]−
anion-derived carbons [38, 39]. However, interestingly, by mixing these two dif-
ferent anion-based TSILs and changing the ratios, nonporous samples and carbons
with some accessible micropores and broad distributions of slit-like mesopores
were obtained with higher surface areas exceeding 500 m2 g−1 (Fig. 1.8) [39].
Large boron (B) and nitrogen (N) contents were found in these materials even
after carbonizations at 800 °C. Consequently, such nitrogen-rich carbons exhibited
high adsorption capacity for CO2 adsorption and selectivity for CO2/N2 separa-
tion [39]. Compared with the [C(CN)3]− anion, [B(CN)4]−-based TSILs are more
favorable for carbon-nitride synthesis because the N and B atoms are capable of
adding favorable properties to carbonaceous networks when structurally incorpo-
rated. “Salt templating,” a new technique for the preparation of functional carbons,
was shown to allow the preparation of highly porous nitrogen- or nitrogen/boron-
doped carbons derived from three eutectic mixtures and different [B(CN)4]−-based
TSILs (Fig. 1.9) [40]. This offers the opportunity of tuning the morphologies of
the materials from micro- to mesoporous with apparent specific surface areas up to
2,000 m2 g−1. Since a high specific surface area is very essential for CO2 capture,
the obtained N/B co-doped porous solids may play well in CO2 uptake processes.
1.2.3 Nitrile-Containing Polymeric Ionic Liquids
Besides the monomer-based TSILs, nitrile-containing polymeric ionic liquids
(PILs) have also been synthesized for functional carbons synthesis. Different from
Fig. 1.8  Proposed reaction scheme of the trimerization of a nitrile-containing anion, leading to
the formation of a 3-dimensional extended framework (Reproduced with permission Ref. [39]
Copyright 2011, The Royal Society of Chemistry)
91  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture
TSILs, which will thermally polymerize into triazine-based polymers in the early
stages of the low-temperature reaction, the synthesis approach starting from an
already prepolymerized monomer may allow for typical polymer operations, such
as molding, extrusion, coating, or casting under preservation of a given shape [41].
For example, porous nitrogen-doped carbon nanotubes loaded with Fe2O3 nano-
particles and porous carbon films with tunable thickness can be made. The nitrile-
containing PIL backbone, poly(3-cyanomethyl-1-vinylimidazolium) (PCMVIm),
acts as both a carbon precursor and a nitrogen source, while the anion [NTf2]−
plays a role like the template (Fig. 1.10) [42]. The good nitrogen doping and high
carbon yields of the resulting carbonaceous materials may allow the preparation
of good CO2 adsorbents with high specific surface area and good CO2 uptake by
Fig. 1.9  Description
of product and surface
area formation using the
salt templating approach
(Reproduced with permission
Ref. [40] Copyright 2013,
John Wiley  Sons Ltd)
Fig. 1.10  Synthetic routes
and the chemical structure
of ionic liquid monomer
CMVImTf2N and PIL
polymer PCMVImTf2N
(Reproduced with permission
Ref. [42] Copyright 2013,
The Royal Society of
Chemistry)
10 X. Zhu et al.
either physical activation or chemical activation of these solids. It is worth men-
tioning that recently, a mesoporous PIL with low-specific surface area ranging typ-
ically between 150 and 220 m2 g−1 has been synthesized using the silica template
and screened for its potential in CO2 separation/utilization [43]. In addition, PILs-
derived nitrogen-doped carbonaceous membranes can also be utilized in the mem-
brane-based CO2/N2 separation process built on the enhanced interaction between
CO2 molecules and nitrogen-containing sites within the membrane framework.
Fig. 1.11  SEM micrographs of DES-derived CO2 adsorbents. Insets show pictures of the
monoliths obtained after thermal treatment at 800 °C (Reproduced with permission Ref. [44]
Copyright 2011, The Royal Society of Chemistry)
111  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture
1.3 Nanoporous Carbons Derived from Deep Eutectic
Solvents
Recently, deep eutectic solvents (DESs), a new class of IL obtained by the complexion
of quaternary ammonium salts with hydrogen bond donors such as acids, amines, and
alcohols among others, have also been used as both precursors and structure-directing
agents in the synthesis of nitrogen-doped carbonaceous materials. The use of DESs is
attractive because, when compared with nitrile-containing TSILs, they are less expen-
sive and easy to be prepared owing to a wide range of compounds such as regular car-
bonaceous precursors (e.g., resorcinol). The application of resorcinol is by no means
trivial because it provides high carbonization yields (up to ca. 85 wt%). This feature,
besides the capability of recovering the second component of DES that is not involved
in carbon formation (e.g., choline chloride), makes the synthetic processes based on
DESs especially attractive in terms of efficiency and sustainability [44, 45]. These
advantages may allow for efficient synthesis of CO2 adsorbents with good CO2 sepa-
ration performance. Typically, the combination of good specific surface area and high
nitrogen content provided an extraordinary CO2 capture capacity (up to 3.3 mmol g−1
at 25 °C and 1 bar) of the DES-derived adsorbents (Fig. 1.11) [44], which was made
by the carbonization of the designed DESs composed of resorcinol, 3-hydroxypyri-
dine, and choline chloride. Moreover, by changing the composition of DESs, the pore
architectures of the synthesized carbon monoliths can also be facilely modified. The
use of DESs-containing resorcinol, 4-hexylresorcinol, and tetraethylammonium bro-
mide may allow for the synthesis of CO2 adsorbents with outstanding CO2/CH4 selec-
tivity (especially at low pressures) [45]. Overall, features such as facile and low cost
synthesis of carbonaceous materials from DESs open interesting perspectives for the
application of the carbons in CO2 separation technologies for low-pressure post-com-
bustion processes and natural gas upgrading.
1.4 Conclusions
The application of ILs as carbon precursors is an attractive field within the
research area of carbon chemistry. Nitrile-containing task-specific ILs and DESs
are a promising class of monomers for the synthesis of carbonaceous materials.
The architecture of TSILs allows for a wide combination of nitrile-modified cati-
ons and anions, tailoring the properties of the resulting porous solids. The attrac-
tive properties of IL-derived nitrogen-doped carbons make them a promising
material for potential application in CO2 separation from flue gas.
Acknowledgments  The research was supported financially by the Division of Chemical Sciences,
Geosciences, and Biosciences, Office of Basic Energy Sciences, US Department of Energy.
12 X. Zhu et al.
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15
Abstract  Porous carbons play an important role in CO2 adsorption and separation
due to their developed porosity, excellent stability, wide availability, and tunable
surface chemistry. In this chapter, the synthesis strategies of porous carbon materi-
als and evaluation of their performance in CO2 capture are reviewed. For clarity,
porous carbons are mainly classified into the following categories: conventional
activated carbons (ACs), renewable-resources-derived porous carbons, synthetic
polymer-based porous carbons, graphitic porous carbons, etc. In each category,
macroscopic and microscopic morphologies, synthesis principles, pore structures,
composition and surface chemistry features as well as their CO2 capture behavior
are included. Among them, porous carbons with targeted functionalization and a
vast range of nanostructured carbons (carbon nanofibers, CNTs, graphene, etc.) for
CO2 capture are being created at an increasing rate and are highlighted. After that,
the main influence factors determining CO2 capture performance including the pore
features and heteroatom decoration are particularly discussed. In the end, we briefly
summarize and discuss the future prospectives of porous carbons for CO2 capture.
2.1 Introduction
The term “Carbon Filter Process (CFP)” has been proposed and accepted widely.
Selected carbonaceous materials, e.g., activated carbons (ACs), carbon aerogels, and
carbon fibers, act as filter materials, which deliver a high affinity (and, hence, high
capacity) to CO2 but not to its balance gas. This, in turn, leads to a high selectivity of
CO2/balance gas (in most case, N2). Most importantly, along with the improvement
in science and technology, it has been possible to synthesize carbon materials with
Chapter 2
Porous Carbons for Carbon Dioxide
Capture
An-Hui Lu, Guang-Ping Hao and Xiang-Qian Zhang
A.-H. Lu and S. Dai (eds.), Porous Materials for Carbon Dioxide Capture,
Green Chemistry and Sustainable Technology, DOI: 10.1007/978-3-642-54646-4_2,
© Springer-Verlag Berlin Heidelberg 2014
A.-H. Lu (*) · G.-P. Hao · X.-Q. Zhang 
State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University
of Technology, Dalian 116024, People’s Republic of China
e-mail: anhuilu@dlut.edu.cn
16 A.-H. Lu et al.
defined nanostructure and morphology, tunable surface area, and pore size. Because
of the advanced porous carbon materials, current CFP can recover more than 90 %
of flue gas CO2 (with purity of higher than 90 %) at a fraction of the cost normally
associated with the conventional amine absorption process.
2.2 Conventional Activated Carbons (ACs) for CO2
Capture
ACs are the most commonly used form of porous carbons for a long time. Typically,
they refer to coal and petroleum pitch as well as coconut shells-based AC. In most
cases, ACs are processed to be filled with rich micropores that increase the surface
area available for gas sorption and separation. For this category, to get a definite clas-
sification on the basis of pore structure is difficult due to their countless products as
well as their complex pore features. Based on the physical characteristics, they can be
widely classified into the following types: powdered, granular, extruded, bead ACs,
etc. For the pore structure of ACs, actually, all the three types of pores (micropore,
mesopore, and macropore) are included in one product (Fig. 2.1), with a wide pore
size distribution [1, 2]. Up to now, many kinds of ACs have been well commercial-
ized in gas sorption/separation including CO2 capture. For example, the BPL type
with specific area of 1,141 m2 g−1 is able to adsorb 7 mmol g−1 CO2 under the con-
ditions of 25 °C and 35 bar, while under the same conditions MAXSORB-activated
carbon with specific area of 3,250 m2 g−1 can capture up to 25 mmol g−1 [3].
2.3 Renewable-Resources-Derived Porous Carbons for CO2
Capture
New types of porous carbons for CO2 capture have been created through carboniza-
tion and activation of renewable biomass precursors, such as coconut husk, bamboo,
wood, peat, cellulose, and lignite due to their wide availability and renewable features
(Fig. 2.2). Interestingly, for this category, as new precursors are discovered, new types
of ACs can be created through carbonization and activation. For example, the precur-
sors can be extended to microorganism, celtuce leaves, fungi, algae, bean dreg, and so
on [4–6]. And thus such carbon “family” is enriched and will be further expanded due
to the widely available carbon precursors and their high effectiveness in CO2 capture.
2.3.1 Direct Pyrolysis Method
Direct pyrolysis combined with activation of renewable biomass precursors has
been widely studied and employed for fabricating the porous carbon materials. For
example, waste celtuce leaves were used to prepare porous carbons by air-drying,
172  Porous Carbons for Carbon Dioxide Capture
pyrolysis at 600 °C in argon, followed by KOH activation. The as-prepared porous
carbons show a very high specific surface area of 3,404 m2 g−1 and a large pore
volume of 1.88 cm3 g−1. They show an excellent CO2 adsorption capacity at 1 bar,
which is up to 6.04 and 4.36 mmol g−1 at 0 and 25 °C, respectively. Wang et al.
[7] reported a series of porous carbons with adjustable surface areas and narrow
micropore size distribution by KOH activation of fungi-based carbon sources. The
high CO2 uptake of 5.5 mmol g−1 and CO2/N2 selectivity of 27.3 at 1 bar, 0 °C of
such fungi-based carbons made them promising for CO2 capture and separation.
Similarly, Shen et al. [8] found that yeast is a promising carbon precursor for the
synthesis of hierarchical microporous carbons, which show a high CO2 adsorption
capacity (4.77 mmol g−1) and fast adsorption rate (equilibrium within 10 min) at
25 °C. This may stem from their large surface area and hierarchical pore systems
as well as the surface-rich basic sites.
Fig. 2.1  Schematic
representation three-
dimensional (a) and two-
dimensional (b) structures of
the ACs. Reprinted from Ref.
[1], Copyright 1998, with
permission from Elsevier
Fig. 2.2  Biomass feed
stocks as carbon precursors:
a coconut shell; b bamboo;
c yeast; d fungi; e celtuce
leaves; and f algae
18 A.-H. Lu et al.
Different from microstructure tuning, their macrostructures (form, density, etc.)
modification is also crucial for reducing pressure drop, mitigating adsorption heat
as well as enhancing volumetric capture capacity. Linares-Solano et al. [9] sys-
tematically investigated this issue by using carefully selected carbon monoliths (A
series, M3M and K1M). The properties of the three types are characterized and
compared in their work. As seen, A series monoliths show high-density values but
moderate porosities, while M3M and K1M represent the other type with moderate
densities and high porosity developments (Table 2.1).
From the systematical CO2 adsorption investigation, the authors found that (1)
the gravimetric storage capacities of the adsorbents depend on their textural prop-
erties, while the volumetric adsorption capacity is directly related to their textural
properties and densities. It is worth to note that the density shows the most impor-
tant impact on gas storage capacity. (2) due to their singular high density, the A
series carbon monoliths, as well as its CO2 activated carbon monoliths, present
exceptionally high volumetric storage capacity for CO2 at room temperature.
In parallel with the structure tuning, the carbon surface properties can also be
modified by selecting the N-containing precursors [6, 10]. For example, Xing et
al. [6] prepared a series of N-doped ACs from bean dreg by KOH activation and
investigated their CO2 capture properties. The resulting materials possess a very
high CO2 uptake of up to 4.24 mmol g−1 at 25 °C under 1 atm. They demonstrated
that the CO2 uptake is independent of the specific surface area and micropore vol-
ume, but closely related to the N content of the ACs. In their opinion, the intro-
duction of N into a carbon surface facilitates the hydrogen-bonding interactions
(Fig. 2.3) between the carbon surface and CO2 molecules rather than the acid–base
interactions between N-containing basic functional groups and acidic CO2 mole-
cules, which accounts for the superior CO2 uptake of the N-doped porous carbons.
Similarly, Sevilla et al. [11] reported a chemical activated synthesis (KOH as
activating agent) of highly porous N-doped carbons for CO2 capture. In their syn-
thesis method, polypyrrole (PPy) was selected as carbon precursor. The activation
process was carried out under severe (KOH/PPy = 4) or mild (KOH/PPy = 2)
Table 2.1  Porosity characterization of the carbon monoliths selected in the present study, deduced
from N2 (–196 °C) and CO2 (0 °C) adsorption isotherms and densities of the carbon monoliths
Reproduced from Ref. [9] by permission of The Royal Society of Chemistry
Monolith SBET (m2 g−1) VDR (N2) (cm3 g−1) VDR (CO2) (cm3 g−1) Density (g cm−3)
A1 928 0.43 0.44 1.00
A3 941 0.43 0.45 1.07
A3–12 988 0.56 0.50 0.99
A3–24 1,145 0.66 0.57 0.93
A3–36 1,367 0.71 0.50 0.87
A3–48 1,586 0.77 0.50 0.80
M3 3,180 1.31 0.70 –
K1 3,120 1.25 0.72 –
M3M 2,610 0.93 0.60 0.42
K1M 2,320 0.91 0.59 0.50
192  Porous Carbons for Carbon Dioxide Capture
activation conditions at different temperatures in the 600–800 °C range. Mildly
activated carbons have two important characteristics: (1) they contain a large num-
ber of nitrogen functional groups (up to 10.1 wt% N) identified as pyridonic-N
with a small proportion of pyridinic-N groups, and (2) they exhibit, in relation to
the carbons prepared with KOH/PPy = 4, narrower micropore size. The above
two properties ensure the mildly activated carbons a large CO2 adsorption capaci-
ties. Furthermore, the capture of CO2 over this type of carbon takes place at high
adsorption rates, more than 95 % of the CO2 being adsorbed in ca. 2 min. In con-
trast, N2 adsorption occurs at slower rates; approximately 50 min are necessary to
attain maximum adsorption uptake (0.77 mmol N2 g−1).
2.3.2 Sol-gel Process and Hydrothermal Carbonization
Method
Another new but rapidly expanding research area is the production of porous carbons
from renewable resources (e.g., collagen, cellulose, and starch) based on a sol-gel
process (Fig. 2.4) [12, 13]. One of the successful examples is polysaccharide-derived
“Starbons®” carbon, which exhibits outstanding mesoporous textural properties.
More importantly, their pore volumes and sizes are comparable to materials prepared
via the hard template routes or soft template methods based on the self-assembly and
polymerization of aromatic precursors (e.g., phenols). In this technology, three main
stages are involved. Selected precursors are first gelatinized by heating in water.
Then, the water inside of the gel is exchanged with the lower surface tension solvent
(e.g., ethanol). After drying, the porous gel is doped with a catalytic amount of acid
and pyrolyzed under vacuum, ending up in highly porous carbons.
Sol-gel method is indeed a simple and direct approach for the synthesis of bulky
carbons and is already widely used in both laboratory and industry. However, the
major disadvantage is the long synthesis period and the rigorous drying process of
Fig. 2.3  Theoretical models
for a N-doped carbon surface
and b pure carbon surface
(red ball oxygen atom; blue
ball nitrogen atom; gray ball
carbon atom; small gray ball
hydrogen atom). c Hydrogen
bond energies at different
adsorption sites. Reproduced
from Ref. [6] by permission
of The Royal Society of
Chemistry
20 A.-H. Lu et al.
the wet gel (i.e., solvent exchange or supercritical drying), in which slight variations
may cause drastic variations in the structural features, and hence properties [14]. In
addition, pore blocking and sometimes uncontrolled dispersion of active sites both
on the surface and in carbon pore walls remain to be solved.
Concurrently with the “Starbons ®” technology, Titirici et al. [15, 16] have been
particularly active in the development and production of useful carbonaceous mate-
rials from sugar-based biomass via a hydrothermal carbonization (HTC) approach.
HTC is a spontaneous, exothermic process, producing materials where the major-
ity of the original carbons are incorporated into the final structure. The initial prod-
ucts of the sugar dehydration (e.g., furfuryl derivatives) are thought to polymerize to
form condensed spherical functional carbons after autoclave processing at 180 °C for
20–24 h (Fig. 2.5) [17]. Manipulation of particle size was possible via the utilization
of different sugar-based carbon sources, while the surface and bulk chemical struc-
ture of the material may be directed by the utilization of hexose- or pentose-based
biomass, as demonstrated by 13CP MAS NMR investigations [16]. HTC is relatively
straightforward, affording small colloidal carbon spheres (CS), the surface texture
and chemistry of which can be controllable via the introduction of co-monomers, and
selection of biomass precursor. However, HTC materials demonstrate low or negligi-
ble surface areas, very small particle size, and little developed or structured porosity.
Fig. 2.4  Examples of organized hierarchical structures found in biological systems. Reproduced
from Ref. [12] by permission of The Royal Society of Chemistry
212  Porous Carbons for Carbon Dioxide Capture
The CO2 capture behavior over HTC-based porous carbons has recently been
investigated. For example, Sevilla and Fuertes [18] reported a series of sustainable
porous carbon capture materials, which are produced from the chemical activation
of hydrothermally treated precursors (polysaccharides and biomass) using KOH
as an activating agent. The CO2 adsorption properties, kinetics, and regeneration
of these materials were investigated. Compared with the raw HTC materials, the
chemical activated counterparts show a significant increase of micropores, deliv-
ering a high surface area of 1,260 and 2,850 m2 g−1 depending on the activation
conditions. The CO2 capture properties at 0, 25, and 50 °C and 1 bar are studied.
As shown in Fig. 2.6, these HTC-based porous carbons show a high capacity even
up to 4.8 mmol g−1 at 25 °C and 1 atm. They found that the remarkable CO2 cap-
ture capacity arises from the presence of rich and narrow micropores (1 nm), and
the surface area plays a less important role. More interestingly, they found that this
type of porous carbons showed very fast adsorption kinetics. Around 95 % CO2
uptake can be achieved in 2 min. Under the same conditions, the N2 adsorption
uptake is 1/9 of that of CO2, indicating a CO2/N2 selectivity of ca. 9.
Subsequently, Sevilla et al. [19] prepared the highly porous N-doped carbons
through chemical activation of hydrothermal carbons derived from mixtures of
algae and glucose. They demonstrate that the control of the activation conditions
(temperature and amount of KOH) allows the synthesis of exclusively micropo-
rous biomass-based materials. These materials possess surface areas in the range of
1,300–2,400 m2 g−1 and pore volumes up to 1.2 cm3 g−1. They additionally exhibit
Fig. 2.5  Conversion of cellulose into HTC: A via HMF resulting in a furan-rich aromatic network
and B direct aromatization. Reproduced from Ref. [17] by permission of The Royal Society of
Chemistry
22 A.-H. Lu et al.
the N contents in the range of 1.1–4.7 wt%, and these heteroatoms being mainly
present as pyridone-type structures. When tested as CO2 sorbents at subatmos-
pheric conditions, they show a large CO2 capture capacity of up to 7.4 mmol g−1 at
0 °C and 1 bar, which is among the highest values for porous materials. However,
the results indicate that the large CO2 capture capacity is exclusively due to their
high volume of narrow micropores and not to the high surface areas or pore vol-
umes, neither to the presence of heteroatoms.
2.4 Synthetic Polymer-Based Porous Carbons for CO2
Capture
Compared with conventional ACs and biomass-derived carbons, the use of synthetic
polymers as porous carbons precursors enables better chemical composition con-
trol, easy-to-achieve precise morphology, tunable pore system, and targeted surface
chemistry. Thus, synthetic polymers-based porous carbons are extensively investi-
gated nowadays. The strategies toward advanced porous carbons mainly rely on pro-
tocols such as precursor-controlled pyrolysis, rational synthesis by chemical vapor
deposition (CVD), templating and surface-mediated synthesis, self-assembly, surface-
grafting and modification, and others. The CO2 capture performances are strongly
depending on these microstructure features. This can be achieved by a designed
synthesis methodology. Thus, a precise controlled synthesis on carbon structure will
provide a promising opportunity to authentically understand the physical and chemi-
cal properties of carbon materials from molecular level and thereby efficiently guide
practical applications. For clarity, in this part, the porous carbon materials are classi-
fied into the following groups according to synthesis methods: template-free synthesis,
self-assembly strategy, and hard template method. In each group, several subgroups
Fig. 2.6  a CO2 adsorption isotherms at 0, 25, and 50 °C and b adsorption kinetics of CO2 and
N2 at 25 °C for the HTC-based porous carbons AS-2-600 sample. Reproduced from Ref. [18] by
permission of The Royal Society of Chemistry
232  Porous Carbons for Carbon Dioxide Capture
are further included according to their morphologies: 3D monolithic structure, 2D
films, membranes, and spheres. To note, ionic liquids or related derivates derived
porous carbons have been discussed in Chap. 1 and thus are not within the scope here.
2.4.1 Template-Free Synthesis
2.4.1.1 Monoliths
Porous carbons are versatile materials that possess a wide range of morpholo-
gies not only on the microscopic level but also on the macroscopic level.
Macroscopically, a monolith generally shows wide flexibility of operation in
contrast to its powder counterparts [20]. Microscopically, monolithic structure is
characterized by its 3D bicontinuous hierarchical porosity, which usually leads to
several distinct advantages such as low pressure drop, fast heat and mass trans-
fer, high contacting efficiency, and easy to deal with [21–24]. Thus, the monolithic
carbons well apply to gas sorption and separation, including CO2 capture.
The synthesis of monolithic carbons generally relies on the means including
sol-gel method and self-assembly approach [25, 26]. In recent years, much efforts
have been devoted to create new types of carbon monoliths with enhanced func-
tions, which are developing new polymerization systems (solvents and/or precur-
sors), precise pore engineering toward multimodal porosities, and targeted surface/
bulk functionalization for a high performance in CO2 capture [27–30].
The sol-gel method is one of the most conventional methods to prepare bulk
carbon materials with fully interconnected pores. Carbon aerogels are the repre-
sentative monolithic materials, whose synthesis generally involves the transforma-
tion of molecular precursors into highly cross-linked organic gels based on sol-gel
chemistry [31]. Since the pioneering work of Pekala [32], the polymer-based mon-
olithic carbons have scored remarkable achievements in the new polymerization
system and further surface/bulk functionalization. Fairén-Jiménez et al. [33] syn-
thesized carbon aerogels with monolith density ranging from 0.37 to 0.87 g cm−3
by carbonization of organic aerogels deriving from resorcinol–formaldehyde (RF)
polymer prepared in various solvents such as water, methanol, ethanol, tetrahydro-
furan, or acetone solution. They found that the samples with a density higher than
0.61 g cm−3 had micropores and mesopores but no macropores.
Using deep eutectic salts either as solvents, or as carbonaceous precursors and
structure-directing agents, Monte’s group prepared carbon monoliths with high
yield (80 %) and tailored mesopore diameters [34, 35]. Sotiriou-Leventis, and
coworkers, in recent years, have developed several new polymerization systems
such as isocyanate-cross-linked RF gels, polyurea (PUA) gels, and polyimide gels,
which offer a high degree of flexibility in producing the monolithic carbons [36–
38]. The carbon products show interconnected hierarchical pore networks and 3D
bicontinuous morphology, high surface area, and large pore volume. For example,
PUA gels, which eventually convert to highly porous (up to 98.6 % v/v) aerogels
24 A.-H. Lu et al.
over a very wide density range, can be prepared by carefully controlling of the
relative Desmodur RE (isocyanate)/water/triethylamine (catalyst) ratios in acetone
(Fig. 2.7). It is worthy of exploration of their applications as CO2 capture materi-
als in the forthgoing research.
Alternatively, the copolymerization and/or cooperative assembly between car-
bon precursors, and one or more additional modifiers (i.e., heteroatom-containing
components), can be used to directly synthesize functional carbons with enhanced
CO2 adsorption capability [39]. Sepehri et al. [40] synthesized a series of nitro-
gen–boron codoped carbon cryogels by homogenous dispersion of ammonia
borane in RF hydrogel during solvent exchange and followed by freeze-drying and
pyrolysis. The nitrogen–boron codoping results in a big improvement in porous
structure and thus accelerates molecule/ions transport properties as compared to
the non-modified carbons. Recently, Lu’s group reported a time-saving synthesis
toward to a new type of nitrogen-doped carbon monolith through a sol-gel copoly-
merization of resorcinol, formaldehyde, and l-lysine [41]. Based on N2 sorption,
TEM and SEM results (Fig. 2.8), it is clear that this carbon monolith possesses a
hierarchical porous structure, i.e., contains both macropores and micropores. This
should be advantageous for a CO2 sorption process, since the macropores provide
low-resistant pathways for the diffusion of CO2 molecules, while the micropores
are most suitable for trapping of CO2.
As expected, such a monolithic carbon performs very well in CO2 capture with
the capacity of 3.13 mmol g−1 at 25 °C. With an increase in adsorption tempera-
ture, the adsorption capacities decrease from 3.13 to 1.64, 1.22 to 0.62 mmol g−1,
at the corresponding temperatures of 60, 80, and 120 °C, but are still at a high level
Fig. 2.7  SEM of carbon aerogels derived from polyurea aerogels made of Desmodur RE triiso-
cyanate. Densities (inset) are those of the parent polyurea aerogels. Scale bar: 5 μm. Densities
of the actual C samples (from left to right): top row, not measured (sample broke to pieces);
0.29 ± 0.06 g cm−3; 0.40 ± 0.02 g cm−3; lower row, 0.62 ± 0.08 g cm−3; 0.72 ± 0.03 g cm−3;
0.78 ± 0.01 g cm−3). Reprinted with the permission from Ref. [36]. Copyright 2010 American
Chemical Society
252  Porous Carbons for Carbon Dioxide Capture
as compared to its non-doped analogous carbon monoliths (Fig. 2.9). Also to note,
the decrease in the CO2 adsorption capacity at high temperature is the common
effect of porous carbons. The high uptake at the initial stage of the isotherm may
be attributed to the affinity between basic nitrogen groups and CO2 via acid–base
interaction. Interestingly, they undergo an easy regeneration process, i.e., by argon
purge at room temperature.
2.4.1.2 Spheres
Dimensionally, porous carbons can also be processed into size-shortened spheres.
Commonly, carbon-based spheres are prepared by carbonization of polymer ana-
logs. In this case, polymer precursors are required to be thermally stable and are able
to form carbon residue after a high-temperature pyrolysis. Phenolic resins derived
from the polymerization of phenols (e.g., phenol, resorcinol, phloroglucinol) with
aldehyde (e.g., formaldehyde, furfuraldehyde, hexamethylenetetramine) are attrac-
tive due to their excellent performance characteristics such as high-temperature
Fig. 2.8  a Photograph of as-made polymer monolith and its carbonized product. b N2-sorption
isotherms of the obtained carbon monolithic pyrolyzed at different temperatures (P/P0 is the rela-
tive pressure). c, d SEM and TEM images of sample carbonized at 500 °C (the inset in c) show
an overview of the macroscopic structure. Reproduced from Ref. [41] by permission of John
Wiley  Sons Ltd
26 A.-H. Lu et al.
resistance, thermal abrasiveness, and high yield of carbon conversion. As a result,
varieties of chemical syntheses have been reported for the preparation and CO2
adsorption performance of CS [42–46].
Yuan et al. [47] reported a new type of spherical nitrogen-containing polymer
and microporous carbon materials for CO2 adsorption analysis. In their synthesis,
a nitrogen-containing compound, hexamethylenetetramine, was selected as both
a nitrogen source and one of the carbon precursors under solvothermal conditions,
without using any surfactant or toxic reagent such as formaldehyde. Thus, the syn-
thesis strategy is user-friendly, cost-effective and can be easily scaled up for pro-
duction. The microporous CS exhibit high surface areas of 528–936 m2 g−1 with a
micropore size of 0.6–1.3 nm. The synthesized microporous carbons show a good
CO2 capture capacity, which is mainly due to the presence of nitrogen-containing
groups and a large amount of narrow micropores (1.0 nm). At 1 atm, the equilib-
rium CO2 capture capacities of the obtained microporous carbons are in the range of
3.9–5.6 mmol g−1 at 0 °C and 2.7–4.0 mmol g−1 at 25 °C.
Further, they normalized the CO2 capture capacities in accordance with narrow
micropore volume and nitrogen content, with the aim to determine the influence of
both textural and surface chemistry properties on their capture performance. The nor-
malization of the CO2 capture capacities by the narrow micropore volume shows the
effect of surface chemistry properties of the samples on the CO2 uptake, while the nor-
malization by nitrogen content exhibits the contribution of textural properties. From
the results, we can assume that samples prepared from low treatment temperature (i.e.,
600 °C) exhibit the greatest capacity per narrow micropore volume, while high-tem-
perature pyrolyzed samples show increased contribution by the micropores.
Fig. 2.9  a CO2 multicircle
sorption isotherms and N2
sorption isotherm for sample
at 25 °C, b temperature-
dependent CO2 adsorption
isotherms at 25, 60, 80, and
120 °C. Reproduced from
Ref. [41] by permission of
John Wiley  Sons Ltd
272  Porous Carbons for Carbon Dioxide Capture
Gu et al. [48] have developed a template-free synthesis for new types of porous
CS, which show a good performance in CO2 capture. In their synthesis, the azide–
alkyne 1,3-dipolar Huisgen cycloaddition reaction was employed for the condensa-
tion of 1,4-bis(azidomethyl)benzene and 1,3,5-ethynylbenzene (Fig. 2.10). Because
the resulting solid product contains periodically arranged aromatic 1,2,3-triazole
rings in the polymer backbone, such carbon precursors contain a large percentage
of nitrogen atom sources for the preparation of N-doped carbon materials. More
importantly, it may be possible to control the N-doping level of products by sim-
ply changing the degree of polymerization for the carbon precursors. As expected,
the N contents and surface area can be tuned to 4.30 wt% and 423 m2 g−1 after a
pyrolysis under 800 °C. Based on the developed pores and high N content, the sam-
ple can adsorb 126.8 cm3 g−1 (5.66 mmol g−1), 69.6 cm3 g−1 (3.10 mmol g−1), and
53.9 cm3 g-1 (2.41 mmol g-1) of CO2 at 196, 273, and 298 K, respectively.
2.4.2 Self-assembly Method
2.4.2.1 Monolith
Imparting mesoscale pores is an effective way to enhance sorption kinetics,
which can go beyond that of microporous ACs. Particularly, mesoporous car-
bons with defined pore size and symmetry provide a possibility for the fabrica-
tion of model carbons, which are highly valuable for fundamental investigation
of the adsorption processes. Thus, besides the porous carbon monoliths show-
ing irregular mesopores, great progress has also been achieved in the synthesis
of monolithic carbons with ordered mesoporosity by self-assembly of copolymer
molecular template and carbon precursors. However, it remains a great challenge
to achieve highly developed mesoporosity while to remain good monolith mor-
phology due to the following requirements. Firstly, a perfect matching interac-
tion between the carbon-yielding precursors and the pore-forming component is
required, which allows self-assembling of a stable micelle nanostructure; secondly,
Fig. 2.10  Synthetic scheme for the N-doped porous carbon materials. Several key nitrogen spe-
cies are indicated in NPC materials. Reprinted from Ref. [48]. Copyright 2013, with permission
from Elsevier
28 A.-H. Lu et al.
the micelle structures should be stable during sustaining the temperature required
for curing a carbon-yielding component, but can be readily decomposed during
carbonization; thirdly, the carbon-yielding component should be able to form a
highly cross-linked polymeric materials that can retain their nanostructure during
the decomposition or the extraction of the pore-forming component. In order to
achieve a monolithic carbon with well-developed mesoporosity, not a single one of
these conditions can be dispensed with.
Dai’s group first synthesized highly ordered mesoporous carbon through a sol-
vent annealing accelerated self-assembly method using polystyrene-block-poly(4-
vinylpyridine) (PS-P4VP) as soft templates and N,N-dimethylformamide (DMF)
as solvent [49]. However, the samples are in film form. Since then, using self-
assembly method to prepare porous carbons has been extensively investigated.
At present, the products are mostly in a form of powder or film. For example,
Valkama et al. [50] reported a soft template method to achieve carbon products in
any desired shape, and the porosity can be tuned from mesoporous to hierarchi-
cally micro- and mesoporous simply by varying pyrolysis conditions for the cured
block copolymer–phenolic resin complexes.
Recently, based on the soft-templating principle, Dai’s group reported a versatile
synthesis of porous carbons (monolith, film, fiber, and particle) by using phenol-,
resorcinol-/phloroglucinol-based phenolic resins as carbon precursors and tri-
block copolymer (F127) as the soft template. They found that due to the enhanced
hydrogen-bonding interaction with triblock copolymers, phloroglucinol with three
hydroxyl groups is an excellent precursor for the synthesis of mesoporous carbons
with well-organized mesostructure [51]. This type of mesoporous carbon monolith
shows good performance in gas capture [52]. At 800 Torr and 298 K, the adsorption
equilibrium capacity of the ordered mesoporous carbon for CO2 is 1.49 mmol g−1.
Significantly higher adsorption uptake was observed for CO2 to be 3.26 mmol g−1
at 100 bar and 298 K. More interestingly, the diffusion time constant of CO2
decreased with adsorbate pressures due to the obvious mesoscale pore system.
Later, they prepared carbons with ordered mesopores based on self-assembly
approach of RF polymer and block copolymers under strong acidic conditions
and by subsequent centrifugation and shaping techniques. The I+X−S+ mecha-
nism and hydrogen bonding are believed to be the driving force for self-assem-
bly between the RF resol and F127 template [53]. The polymerization-induced
spinodal decomposition in glycolic solutions of phloroglucinol/formaldehyde
polymers and block copolymers also leads to successful formation of the bimodal
meso-/macroporous carbon monoliths [54].
Alternatively, Zhao’s group developed a hydrothermal synthesis by using F127
and P123 as double soft templates and phenol/formaldehyde as carbon precursor
(molar ratio between phenol and surfactant about 46:1), followed by hydrothermal
aging at 100 °C for 10 h [55]. Recently, the same group reported a controllable
one-pot method to synthesize N-doped ordered mesoporous carbon with a high N
content by using dicyandiamide as a nitrogen source via an evaporation-induced
self-assembly process [56]. In this synthesis, resol molecules can bridge the
Pluronic F127 template and dicyandiamide via hydrogen-bonding and electrostatic
292  Porous Carbons for Carbon Dioxide Capture
interactions. During thermosetting at 100 °C for formation of rigid phenolic
resin and subsequent pyrolysis at 600 °C for carbonization, dicyandiamide pro-
vides closed N species, while resol can form a stable framework, thus ensur-
ing the successful synthesis of ordered N-doped mesoporous carbon (Fig. 2.11).
Such N-doped ordered mesoporous carbons possess tunable mesostructures
(p6m and Im3m symmetry) and pore size (3.1–17.6 nm), high surface area (494–
586 m2 g−1), and high N content (up to 13.1 wt%). Ascribed to the unique feature
of large surface area and high N contents, the materials show high CO2 capture of
2.8–3.2 mmol g−1 at 25 °C and 1.0 bar (Fig. 2.11).
Similarly, Xiao’s group also reported a hydrothermal synthesis at even higher
temperature and longer time (i.e., 260 °C for more than 17 h) to prepare car-
bon monoliths with well-ordered hexagonal or cubic mesopore systems [57].
Meanwhile, Gutiérrez et al. [58] synthesized a low-density monolithic carbon
exhibiting a 3D continuous micro- and macroporous structure, which derived from
a PPO15-PEO22-PPO15 block copolymer-assisted RF polymerization. Zhang’s
group reported an organic–organic aqueous self-assembly approach to prepare
B-/P-doped ordered mesoporous carbons using boric acid and/or phosphoric
acid as B- or P-heteroatom source, RF resin as the carbon precursor and triblock
copolymer Pluronic F127 as the mesoporous structure template [59]. Lu’s group
established a rapid and scalable synthesis of crack-free and nitrogen-doped car-
bon monolith with fully interconnected macropores and an ordered mesostructure
through the soft template method. The monolith is achieved by using organic base
lysine as a polymerization agent and mesostructure assembly promotor, through
Fig. 2.11  a The formation
process of ordered N-doped
mesoporous carbon from a
one-pot assembly method
using dicyandiamide (DCDA)
as a nitrogen source. b CO2
and N2 adsorption isotherms
at 25 °C for the N-doped
mesoporous carbon H-NMC-
2.5. c CO2 adsorption
isotherms at different
temperature for A-NMC
after activation by KOH.
Reproduced from Ref. [56]
by permission of John Wiley
 Sons Ltd
30 A.-H. Lu et al.
rapid sol-gel process at 90 °C [60]. Later, the same group reported a new type of
porous carbon monolith, which was synthesized through a self-assembly approach
based on benzoxazine chemistry [61]. The obtained carbon monoliths show crack-
free macromorphology, well-defined multilength-scale pore structures, a nitrogen-
containing framework, and high mechanical strength (Fig. 2.12).
With such designed structure, the carbon monoliths show outstanding CO2 cap-
ture and separation capacities, high selectivity, and facile regeneration at room
temperature. At ~1 bar, the equilibrium capacities of the monoliths are in the
range of 3.3–4.9 mmol g−1 at 0 °C and of 2.6–3.3 mmol g−1 at 25 °C, while the
dynamic capacities are in the range of 2.7–4.1 wt% at 25 °C using 14 % (v/v) CO2
in N2 (Fig. 2.13). The carbon monoliths exhibit high selectivity for the capture of
CO2 over N2 from a CO2/N2 mixture, with a separation factor ranging from 13 to
28. Meanwhile, they undergo a facile CO2 release in argon stream at 25 °C, indi-
cating a good regeneration capacity.
Due to the high precision in pore engineering by nanocasting pathway and
the great variety of micelle nanostructures deriving from soft templating, many
researchers try to combine both techniques into an interdependent and interactive
module with the aim of achieving porous carbons with controlled pore structure in
a cost-effective manner. Wang et al. [62] prepared 3D ordered macro-/mesoporous
porous carbons by using colloidal crystals and surfactants as dual templates
through a gas-phase process. In a vapor-phase infiltration, the wall thickness and
Fig. 2.12  Photograph of
the synthesized polymer
and carbon monolith (a);
SEM images of carbon
monolith HCM-DAH-1 (b);
TEM images (c, d, and e:
images viewed in the [100,
110, 111] direction; the
insets are the corresponding
fast Fourier transform
(FFT) diffractograms) and
HR-SEM images (f, g) of
the carbon monolith HCM-
DAH-1. Reprinted with the
permission from Ref. [61].
Copyright 2011 American
Chemical Society
312  Porous Carbons for Carbon Dioxide Capture
window sizes of the carbons are controllable through the variation in the infiltra-
tion time. Hierarchical ordered macro-/mesoporous carbon was prepared by dual
templating with a hard template (silica colloidal crystals) and a soft template
(Pluronic F127), using phenol–formaldehyde precursors dissolved in ethanol [63].
Zhao’s group reported a mass preparation of hierarchical carbon–silica composite
monoliths with ordered mesopores by using polyurethane (PU) foam as a sacri-
ficial scaffold. The macroporous PU foam provides a large, 3D, interconnecting
interface for evaporation-induced self-assembly (EISA) of the coated phenolic
resin–silica block copolymer composites, thus endowing composite monoliths
with a diversity of macroporous architectures [64]. Recently, the same group
reported a direct synthesis of transparent ordered mesostructured resin–silica com-
posite monoliths with uniform rectangular shape through the EISA process by
copolymerization of tetraethyl orthosilicate and resol in the presence of triblock
copolymer Pluronic F127 as a template [65]. The key factor of this synthesis is
the good interoperability and compatibility of the plastic organic resin polymers
and the rigid silica skeleton. As a result, multiple choices of the products (ordered
mesoporous carbon or silica monoliths with integrated macroscopic morphologies
similar to the original composite monoliths) can be realized by either removal of
silica in HF solution or elimination of carbon by simple combustion.
To date, the hydrogen-bonding interactions have been extensively explored as
the self-assembly driving force between block copolymer surfactants and carbon
precursors. As viewed from the current research, the success of hydrogen-bonding
induced self-assembly is only in a small mesopore range (3–10 nm). The ground-
breaking achievements in achieving well-ordered porosity in either micropore scale
(2 nm) or larger mesopore range (10–50 nm) are still grand challenge. Moreover,
the common features of most current syntheses are that they usually take a day, or
even longer, and use inorganic catalysts (HCl or NaOH) for the polymerization and
self-assembly. Hence, to explore new polymerization systems (new carbon precur-
sors, organic catalysts) that are more time-effective is an exciting research area. In
Fig. 2.13  a–c Breakthrough
curves, a 14 % mixture of
CO2 in N2 is fed into a bed
of HCM-DAH-1, HCM-
DAH-1-900-1, and HCM-
DAH-1-900-3, respectively.
d Recycle runs of CO2
adsorption–desorption on
HCM-DAH-1 at 25 °C, using
a stream of 14 % (v/v) CO2 in
N2, followed a regeneration
by Ar flow. Reprinted
with the permission from
Ref. [61]. Copyright 2011
American Chemical Society
32 A.-H. Lu et al.
addition, hierarchical structured monolithic carbons with multimodal porosity would
be more suitable for application in gas capture and separation. More desirably, the
effluences of multilength-scale pores on the sorption kinetics and storage capability
should be figured out by experimental and computational works.
2.4.2.2 Films
Besides the investigation of monolithic carbons with well-ordered mesoporosity as
CO2 sorbents, the synthesis of ordered mesoporous carbon films for CO2 capture
(membrane gas separation) also attracts much interest. Noticeably, highly ordered
mesoporous carbon with cubic Im3m symmetry has been synthesized successfully
via a direct carbonization of self-assembled F108 (EO132PO50EO132) and RF com-
posites obtained in a basic medium of non-aqueous solution [66]. Dai et al. [49]
demonstrated a stepwise self-assembly approach to the preparation of large-scale,
highly ordered nanoporous carbon films (Fig. 2.14).
The synthesis of well-defined porous carbon films involves four steps: (1) mono-
mer–block copolymer film casting, (2) structure refining through solvent annealing,
(3) polymerization of the carbon precursor, and (4) carbonization. Zhao et al. [67]
reported the fabrication of free-standing mesoporous carbon thin films with highly
ordered pore architecture via a simple coating-etching method. The mesoporous
carbon films were first synthesized by coating a resol precursors/Pluronic copoly-
mer solution on a pre-oxidized silicon wafer, forming highly ordered polymeric
mesostructures based on organic–organic self-assembly, followed by carbonizing at
600 °C and finally etching of the native oxide layer between the carbon film and the
silicon substrate. Mild reacting conditions and wide composition ranges are the obvi-
ous advantages of the method over the techniques previously reported [51, 68, 69].
Based on mesoporous RF-derived carbon films, Yoshimune et al. [70] inves-
tigated the permeation properties of different gases, including H2, He, N2, CF4,
and condensable gases of CO2 and CH4. As expected, these membranes exhib-
ited relatively high permeances due to their well-developed mesoporous structure.
By comparing permeances of the six gases on the RF carbon films at 303 K, the
authors found that the gas permeances exhibited a sublinear dependence on the
inverse square of the molecular weights, which are predominantly governed by
the Knudsen mechanism. Interestingly, the permeances of condensable gases of
CO2 and CH4 were accelerated. This is because the RF carbon films have both
mesopores and a small number of micropores, and the enhanced permeance is
attributed to the strong adsorption of condensable gases in the narrower micropo-
res due to the surface diffusion mechanism. However, the effect of molecular siev-
ing mechanism, which allows smaller gas molecules such as those of He to diffuse
faster than larger gas molecules such as those of CF4, is negligible since the gas
permeances of the RF carbon membranes are independent of the kinetic diame-
ter of the permeating molecules. Consequently, the transport mechanism of these
membranes is mainly governed by Knudsen diffusion, and the existence of a small
number of micropores might have induced the surface diffusion.
332  Porous Carbons for Carbon Dioxide Capture
Very recently, Hao et al. [71] report a wet-chemistry synthesis of a new type
of porous carbon nanosheets whose thickness can be precisely controlled over the
nanometer length scale. This feature is distinct from conventional porous carbons
that are composed of micron-sized or larger skeletons, and whose structure is less
controlled. Smartly, the synthesis uses graphene oxides (GO) as the shape-direct-
ing agent and asparagine as bridging molecules that connect the GO and in situ
grown polymers by electrostatic interaction between the molecules. The assembly
of the nanosheets can produce macroscopic structures, i.e., hierarchical porous
carbon monoliths which have a mechanical strength up to 28.9 MPa, the highest
reported for the analogs. The synthesis provides precise control of porous car-
bons over both microscopic and macroscopic structures at the same time. In all
syntheses, the graphene content used was in the range 0.5~2.6 wt%, which is sig-
nificantly lower than that of common surfactants used in the synthesis of porous
materials. This indicates the strong shape-directing function of GO. In addition,
the overall thickness of the nanosheets can be tuned from 20 to 200 nm (Fig. 2.15)
according to a fitted linear correlation between the carbon precursor/GO mass
ratio and the coating thickness.
The porous carbon nanosheets show impressive CO2 adsorption capacity under
equilibrium, good separation ability of CO2 from N2 under dynamic conditions,
and easy regeneration. The highest CO2 adsorption capacities can reach 5.67 and
Fig. 2.14  Electron microscopy images of the carbon film. a Z-contrast image of the large-scale
homogeneous carbon film in a 4 × 3 mm area. The scale bar is 1 mm. b Z-contrast image show-
ing details of the highly ordered carbon structure. The scale bar is 300 nm. c HR-SEM image of
the surface of the carbon film with uniform hexagonal pore array. The pore size is 33.7 ± 2.5 nm,
and the wall thickness is 9.0 ± 1.1 nm. The scale bar is 100 nm. d SEM image of the film cross
section, which exhibits all parallel straight channels perpendicular to the film surface. The scale
bar is 100 nm. Reproduced from Ref. [49] by permission of John Wiley  Sons Ltd
34 A.-H. Lu et al.
3.54 CO2 molecules per nm3 pore volume and per nm2 surface area at 25 °C and
~1 bar (Fig. 2.16). The probable reason is that the interaction of PCNs samples
with CO2 molecules is strong due to (a) the large amount of microporosity with
pore size of ca. 8 Å and (b) the polar surface caused by the residual heteroatom-
containing (e.g., O, N) species. These dynamic data provide clear evidence that
PCN-17 is extremely selective for adsorbing CO2 over N2, which represents a sig-
nificant step forward in rationally designing a material for dilute CO2 separation in
humid conditions. These values are ideally consistent with the pure CO2 adsorp-
tion data at partial pressures of 0.14, 0.09 and 0.04 bar, indicating its extraordinary
moisture resistance. The cycling experiments using CO2/H2O/N2 of 4/3/93 v%
also verified the selective and reversible CO2 adsorption capacity of PCN-17
(Fig. 2.16e). A sample saturated with CO2 was subjected to an Ar purge flow of
15 mL min−1 at 50 °C. After approximately 30 min, no CO2 was detected in the
effluent. Successive regenerations reveal that the sample retains more than 97 %
of its intrinsic capacity after such mild regeneration (Fig. 2.16f). The 3 % loss of
CO2 capacity may be due to the strongly adsorbed CO2 on highly active sites. This
can be explained by the high Qst at the ultra-low CO2 uptake. As the regeneration
temperature increases to 100 °C, the residual CO2 (ca. 3 %) can also be recovered.
Fig. 2.15  FE-SEM
images with low and high
magnification of the obtained
porous carbon nanosheets
with different thickness: a,
b PCN-17, c, d PCN-71, e, f
PCN-82. The marked coating
thickness on the top of b,
d, f is the average thickness
based on the measurements.
Reproduced from Ref. [71]
by permission of The Royal
Society of Chemistry
352  Porous Carbons for Carbon Dioxide Capture
2.4.2.3 Spheres
The synthesis of porous carbon nanospheres for CO2 capture is another important
topic due to their combined features such as shortened dimensions, increased sur-
face area, easy surface or bulk functionalization. Generally, CS include solid spheres
and hollow spheres, which can be prepared through either self-assembly method or
templating way [72, 73]. For example, Liu et al. [74] developed a methodology to
synthesize monodisperse RF resin polymer colloidal spheres and their carbonaceous
analogs through a modified Stöber method. The key to the successful synthesis is
using ammonia in the reaction system; its role, they consider, lies in not only accel-
erating the polymerization of RF, but also supplying the positive charges that adhere
to the outer surface of spheres to prevent particle aggregation. The particle size of
the RF resin colloidal spheres obtained can be finely tuned by changing the ratio of
alcohol/water, the amounts of ammonia and RF precursor, using alcohols with short
alkyl chains, or introducing the triblock copolymer surfactant.
Following the same synthesis principle, Jaroniec et al. reported the prepara-
tion of a series of CS by carbonization of phenolic resin spheres via the modified
Stöber method. As shown in Fig. 2.17, all samples show spherical morphology
with the average diameter of 570, 420, 370, and 200 nm for as-synthesized CS-6,
CS-6-CD-4, CS-6-CD-8, CS-6-CD-12 carbon spheres, respectively. The particle
Fig. 2.16  CO2 adsorption
evaluation of the PCNs. a,
b CO2 adsorption isotherms
for high and low CO2 partial
pressures at 25 °C, where
the solid line represents a
Toth model fit to the CO2
isotherms. c The number of
CO2 molecules adsorbed
per nm3 pore volume and
d per nm2 surface area
for PCNs with different
thickness. e, f CO2 separation
evaluation of PCN-17 in
dynamic breakthrough tests.
e Breakthrough curves and
f cycling of CO2 separation
from a stream of CO2/H2O/
N2 of 4/3/93 v% at 25 °C,
following a regeneration
by an Ar purge at 50 °C.
Reproduced from Ref. [71]
by permission of The Royal
Society of Chemistry
36 A.-H. Lu et al.
size is decreasing with increasing activation time, indicating deterioration of the
outer surface of CS with activation time. The obtained activated CS having high
surface area (from 730 to 2,930 m2 g−1), narrow micropores (1 nm), and, impor-
tantly, high volume of these micropores (from 0.28 to 1.12 cm3 g−1) are obtained
by CO2 activation of the aforementioned CS. The remarkably high CO2 adsorption
capacities, 4.55 and 8.05 mmol g−1, are measured on these carbon nanospheres at
1 bar and two temperatures, 25 and 0 °C, respectively [75].
The CO2 adsorption capacity of CS depends not only on their textural char-
acteristics, but also on the surface chemistry, which can be modified with differ-
ent methodologies. For example, nitrogen-doped phenolic resin-based CS were
prepared by a slightly modified Stöber method using ammonia as nitrogen source.
The as-synthesized phenolic resin spheres and the CS obtained by carbonization
of polymer spheres at 600 °C showed spherical morphology with the average
diameter of 600 and 550 nm, respectively. A direct KOH activation of polymeric
spheres gave carbons with small micropores (0.8 nm) and large specific surface
area (2,400 m2 g−1), which are able to adsorb an unprecedented amount of CO2
(up to 8.9 mmol g−1) at 0 °C and ambient pressure [76].
Fig. 2.17  TEM images
of CS-6 (a), CS-6-CD-4
(b), CS-6-CD-8 (c), and
CS-6-CD-12 (d). CO2
adsorption isotherms for
CS-6-CD-t measured at 25 °C
(e) and 0 °C (f). Reprinted
with the permission from
Ref. [75]. Copyright 2013
American Chemical Society
372  Porous Carbons for Carbon Dioxide Capture
Later on, the same group also reported a series of cysteine-stabilized phenolic resin-
based polymer and CS prepared by the modified Stöber method [77]. They believe
cysteine plays a very important role in the formation of such nanospheres, acting as a
particle stabilizer and a source of heteroatoms (nitrogen and sulfur) that can be intro-
duced into these spheres. The diameter of these spheres can be tuned in the range of
70–610 nm by adjusting the cysteine amount and reaction temperature. Since polymer
spheres obtained in the presence of cysteine contain sulfur and nitrogen heteroatoms,
they are promising in CO2 capture.
For the research regarding CS, another important trend is to prepare monodis-
perse, uniform, and colloidal spheres, which can serve as model carbons for fun-
damental analysis in many applications including CO2 capture. For example, Xu’s
group has created a novel and general method to prepare monodisperse carbon nano-
spheres with a regular round ball-like shape [73, 78]. In their synthesis, three steps
are involved: (1) synthesize monodisperse polystyrene spheres by soap-free emulsion
polymerization; (2) increase the surface cross-linking degree of polystyrene spheres
via Friedel Crafts alkylation as a post-cross-linking reaction; (3) carbonize the reac-
tion product. By adjusting the post-cross-linking reaction time, the size of hollow
core can be finely tuned. This is a novel method in the field of fabrication of CS.
Furthermore, it has been known that monodisperse colloidal spheres have the
ability to self-assemble into three-dimensional periodic colloidal crystals, only
when their size distributions are less than 5 % [79]. That is a particular challenge
to establish a new and facile synthesis strategy toward truly monodispersed carbon
nanospheres [80]. Wang et al. [81] have established a new strategy of synthesis of
highly uniform carbon nanospheres with precisely tailored sizes and high mono-
dispersity on the basis of the benzoxazine chemistry.
2.4.3 Hard-Templated Porous Carbons
Nanocasting is a process in which a mold (may be called as hard template, scaf-
fold) over nanometer scale is filled with a precursor, and after processing, the initial
mold is afterward removed [82–87]. In this way, the space once occupied by the host
mold is thus transferred into pores of the final carbon products, and the carbon in the
original template pores is released as a continuous carbon framework. Nanocasting
usually involves the following steps: (1) preparation of a porous template with con-
trolled porosity; (2) introduction of a suitable carbon precursor into the template
pores through techniques such as wet impregnation, CVD, or their combination; (3)
polymerization and carbonization of the carbon precursor to generate an organic–
inorganic composite; and (4) removal of the inorganic template. In the past decades,
nanocasting pathway has been demonstrated as a controllable method in preparing
carbon monoliths with tailorable pore size over several length scales. The keys rely
on preparing a template with accessible porosity and a thermal stable carbon precur-
sor such as phenolic resin, sucrose, furfuryl alcohol (FA), acrylonitrile, acetonitrile,
and mesophase pitch. In the following part, we discuss the detailed synthesis princi-
ple based on several representative examples.
38 A.-H. Lu et al.
2.4.3.1 Porous Carbons Replicated from Porous Silica
Porous carbons replicated from porous silica are extensively investigated. For exam-
ple, Lindén and coworkers prepared hierarchical porous monolithic carbon contain-
ing wormholelike mesopores and macropores [88–90]. In a similar way, Shi et al.
[91] prepared a novel porous carbon with co-continuous structure and trimodal pores
using a hierarchical silica monolith as the template. Hu et al. [92] synthesized hierar-
chically porous carbons with a relatively higher graphite-like ordered carbon struc-
ture by using meso-/macroporous silica as a template and using mesophase pitch as
a precursor. Yin’ group also reported a preparation of mesoporous nitrogen-doped
carbon (N-MC) with highly ordered two-dimensional hexagonal structures using
diaminobenzene (DAB) as carbon and nitrogen sources, ammonium peroxydisulfate
(APDS) as an oxidant, and SBA-15 as a hard template [93]. By adjusting the synthe-
sis temperatures in a range of 70–100 °C, the pore diameter of the as-made materials
can be tuned from 3.4 to 4.2 nm, while the specific surface area of the N-MC with
a nitrogen content of 26.5 wt% can be tuned from 281.8 to 535.2 m2 g−1. The C/N
molar ratio of the samples can be tuned in a range of 3.25–3.65 by adjusting the mole
ratio of DAB/APDS precursors at a synthesis temperature of 80 °C, while the pore
diameter of the N-MC can be tuned in a range of 4.1–3.7 nm.
The above nanocasting method was far more successful, but the multisteps and
long synthesis period it involved are impressive. To simplify the tedious proce-
dures, researchers made massive efforts. Han and coworkers developed a one-step
nanocasting technique to synthesize micro-/mesoporous carbon monoliths with
very high BET surface area (ca. 1,970 m2 g−1) and ca. 2 nm mesopores by the
cocondensation of β-cyclodextrin with tetramethylorthosilicate [94].
Carbon nitride (CN) is a well-known and fascinating material that has attracted
worldwide attention because the incorporation of nitrogen atoms in the carbon
nanostructure can improve the mechanical properties and surface chemistry. As
a result, increasing efforts have been recently devoted to the synthesis of CN.
Vinu et al. prepared two-dimensional mesoporous carbon nitride (MCN) with
tunable pore diameters using SBA-15 materials with different pore diameters as
templates through a simple polymerization reaction between ethylenediamine
(EDA) and carbon tetrachloride (CTC) by a nano hard-templating approach [95].
HRTEM was used to further examine the structural order and morphology of the
mesoporous CN materials with different pore diameters. The pore diameter of
the MCN materials can be easily tuned from 4.2 to 6.4 nm without affecting their
structural order. The carbon-to-nitrogen ratio of the MCN decreases from 4.3 to
3.3 with increasing weight ratio of EDA to CTC from 0.3 to 0.9. The optimum
EDA-to-CTC weight ratio required for fabricating the well-ordered MCN materi-
als with excellent textural parameters and high nitrogen content is around 0.45.
The specific surface area and the specific pore volume of MCN materials can be
adjusted ranging between 505 and 830 m2 g−1 and 0.55–1.25 cm3 g−1.
In a similar way, Zhao’s group reported the preparation of porous CN spheres
with partially crystalline frameworks via a nanocasting approach by using spheri-
cal mesoporous cellular silica foams (MCFs) as a hard template, and EDA and
Porous Materials Capture CO2
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Porous Materials Capture CO2

  • 1. Green Chemistry and SustainableTechnology An-Hui Lu Sheng Dai Editors Porous Materials for Carbon Dioxide Capture
  • 2. Green Chemistry and Sustainable Technology For further volumes: http://www.springer.com/series/11661 Series editors Prof. Liang-Nian He State Key Laboratory of Elemento-Organic Chemistry, Nankai University, Tianjin, China Prof. Robin D. Rogers Department of Chemistry, Center for Green Manufacturing, The University of Alabama, Tuscaloosa, USA Prof. Dangsheng Su Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, China and Department of Inorganic Chemistry, Fritz Haber Institute of the Max Planck Society, Berlin, Germany Prof. Pietro Tundo Department of Environmental Sciences, Informatics and Statistics, Ca’Foscari University of Venice, Venice, Italy Prof. Z. Conrad Zhang Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian, China
  • 3. Aims and Scope The series Green Chemistry and Sustainable Technology aims to present cutting-edge research and important advances in green chemistry, green chemical engineering and sustainable industrial technology. The scope of coverage includes (but is not limited to): –  Environmentally benign chemical synthesis and processes (green catalysis, green solvents and reagents, atom-economy synthetic methods etc.) –  Green chemicals and energy produced from renewable resources (biomass, carbon dioxide etc.) –  Novel materials and technologies for energy production and storage (biofuels and bioenergies, hydrogen, fuel cells, solar cells, lithium-ion batteries etc.) –  Green chemical engineering processes (process integration, materials diversity, energy saving, waste minimization, efficient separation processes etc.) –  Green technologies for environmental sustainability (carbon dioxide capture, waste and harmful chemicals treatment, pollution prevention, environmental redemption etc.) The series Green Chemistry and Sustainable Technology is intended to provide an accessible reference resource for postgraduate students, academic researchers and industrial professionals who are interested in green chemistry and technologies for sustainable development. Green Chemistry and Sustainable Technology
  • 4. An-Hui Lu · Sheng Dai Editors 1 3 Porous Materials for Carbon Dioxide Capture
  • 5. Editors An-Hui Lu State Key Laboratory of Fine Chemicals School of Chemical Engineering Dalian University of Technology Dalian China Library of Congress Control Number: 2014936432 © Springer-Verlag Berlin Heidelberg 2014 This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. Exempted from this legal reservation are brief excerpts in connection with reviews or scholarly analysis or material supplied specifically for the purpose of being entered and executed on a computer system, for exclusive use by the purchaser of the work. Duplication of this publication or parts thereof is permitted only under the provisions of the Copyright Law of the Publisher’s location, in its current version, and permission for use must always be obtained from Springer. Permissions for use may be obtained through RightsLink at the Copyright Clearance Center. Violations are liable to prosecution under the respective Copyright Law. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. While the advice and information in this book are believed to be true and accurate at the date of publication, neither the authors nor the editors nor the publisher can accept any legal responsibility for any errors or omissions that may be made. The publisher makes no warranty, express or implied, with respect to the material contained herein. Printed on acid-free paper Springer is part of Springer Science+Business Media (www.springer.com) ISSN  2196-6982 ISSN  2196-6990  (electronic) ISBN 978-3-642-54645-7 ISBN 978-3-642-54646-4  (eBook) DOI 10.1007/978-3-642-54646-4 Springer Heidelberg New York Dordrecht London Sheng Dai Oak Ridge National Laboratory Chemical Sciences Division Oak Ridge, TN USA
  • 6. v Carbon capture and storage (CCS) and potentially carbon capture and utilization (CCU) have received increasing attention from both the scientific community and industry during the past several decades, because day-to-day carbon dioxide (CO2) emissions arising from fossil fuel combustion may cause detrimental changes to the earth’s environment. To reach the CCS and CCU goals, the primary step is CO2 capture, through which CO2 is separated from gas mixtures. CO2 also represents a ubiquitous, renewable carbon source that enables the production of methanol and dimethyl ether and efficient alternative transportation fuels, as well as their various derived products. Furthermore, sequestration of low-partial-pressure CO2 from an enclosed space is of importance in life-support systems for submarines and space vehicles. Hence, the selective capture and separation of CO2 in an economical, energy-efficient fashion is of positive significance not only in terms of academic interest but also to social and economic progress. Compared with liquid phase ammonia scrubbing, adsorption processes based on porous solids are considered to be a promising alternative separation technique because of their low energy con- sumption, ease of regeneration, and superior cycling capability. The critical factor in these processes is the design and synthesis of high-performance sorbents. With rapid developments in novel sorbent materials, CO2 capture-based sorption, sepa- ration, and purification have become more and more dominant for carbon capture. In view of their past, current, and potential future importance, it is time to assem- ble key achievements in relevant aspects of CO2 capture materials and methods that underpin progress in this field. The book Porous Materials for Carbon Dioxide Capture is aimed at providing researchers with the most pertinent and up-to-date advances related to the fields of porous materials design and fabrication and subsequent evaluation in innova- tive cyclic CO2 adsorption processes, with special emphasis on uncovering the relationships between structural characteristics and CO2 capture performance. The book is divided into seven chapters that provide a resume of the current state of knowledge of porous CO2 capture materials, which include ionic liquid-derived carbonaceous adsorbents, porous carbons, metal-organic frameworks, porous aro- matic frameworks, microporous organic polymers, sorption techniques such as cyclic calcination and carbonation reactions, and membrane separations. The main benefit of the book is that it highlights the synthesis principles, advanced characterization methods, and structural merits of most of the advanced Preface
  • 7. Prefacevi CO2 capture solids and presents some of the most important CO2 separation ­methods and related computational simulations. It may serve as a self-contained major reference that appeals to scientists and researchers. The book can be used in the classroom for graduate students who focus on CO2 separation processes. The material in this book will also benefit engineers active in the research and development of CO2 capture technologies. January 2014 An-Hui Lu Sheng Dai
  • 8. vii Contents 1 Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Xiang Zhu, Chi-Linh Do-Thanh and Sheng Dai 2 Porous Carbons for Carbon Dioxide Capture. . . . . . . . . . . . . . . . . . . . 15 An-Hui Lu, Guang-Ping Hao and Xiang-Qian Zhang 3 Metal-Organic Frameworks (MOFs) for CO2 Capture. . . . . . . . . . . . . 79 Hui Yang and Jian-Rong Li 4 Carbon Dioxide Capture in Porous Aromatic Frameworks. . . . . . . . . 115 Teng Ben and Shilun Qiu 5 Microporous Organic Polymers for Carbon Dioxide Capture. . . . . . . 143 Yali Luo and Bien Tan 6 CO2 Capture via Cyclic Calcination and Carbonation Reactions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Marcin Broda, Roberta Pacciani and Christoph R. Müller 7 Functionalized Inorganic Membranes for High-Temperature CO2/N2 Separation. . . . . . . . . . . . . . . . . . . . . . . . . . 223 Mayur Ostwal and J. Douglas Way
  • 9. ix Teng Ben Department of Chemistry, Jilin University, Changchun, People’s Republic of China Marcin Broda Laboratory of Energy Science and Engineering, ETH Zurich, Zürich, Switzerland Sheng Dai Oak Ridge National Laboratory, Chemical Sciences Division, Oak Ridge, TN, USA Chi-Linh Do-Thanh Oak Ridge National Laboratory, Chemical Sciences Divi- sion, Oak Ridge, TN, USA Guang-Ping Hao  State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian, People’s Republic of China Jian-Rong Li Department of Chemistry and Chemical Engineering, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing, People’s Republic of China An-Hui Lu State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian, People’s Republic of China Yali Luo Department of Chemistry, Huazhong University of Science and Tech­ nology, Wuhan, People’s Republic of China Christoph R. Müller  Laboratory of Energy Science and Engineering, ETH ­Zurich, Zürich , Switzerland Mayur Ostwal  Department of Mechanical Engineering, University of Colorado, Boulder, USA Roberta Pacciani Air Products and Chemicals, Campus de la UAB, Bellaterra, Barcelona, Spain Shilun Qiu  State Key Laboratory of Inorganic Synthesis and Preparative Chemistry, Jilin University, Changchun, People’s Republic of China BienTan  Department of Chemistry, Huazhong University of Science and Technology, Wuhan, People’s Republic of China Contributors
  • 10. Contributorsx J. Douglas Way Chemical and Biological Engineering Department, Colorado School of Mines, Golden, CO, USA Hui Yang Department of Chemistry and Chemical Engineering, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing, People’s Republic of China Xiang-Qian Zhang  State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian, People’s Republic of China Xiang Zhu Oak Ridge National Laboratory, Chemical Sciences Division, Oak Ridge, TN, USA
  • 11. 1 Abstract  Removal of CO2 from major emission sources, such as power plants and industrial facilities for environmental remediation has attracted significant interest. Among currently accessible CO2 capture technologies, the use of porous solids is considered to be one of the most promising approaches. The use of ionic liquids (ILs) composed of an organic cation and an inorganic anion as precursors for the synthesis of carbonaceous materials has been an emerging field. Porous carbons with a high specific surface area can be facilely made by directly annealing ILs or using appropriate porous templates. By choosing different ILs, materials with various het- eroatoms doping and good pore properties can be produced. The attractive features of IL-derived materials such as facile synthesis, high specific surface area, and nitro- gen content make them promising candidates for CO2 capture. In this chapter, we review the recent research progress on IL-derived carbonaceous materials and their potential CO2 separation application. 1.1 Introduction As global environmental standards are becoming evermore stringent regarding the emission of designated greenhouse gases, large fixed carbon dioxide (CO2) sources, such as power plants, are in pursuit of novel methods for the sequestration of CO2 [1]. Substantial scale carbon capture and sequestration (CCS) is considered as one of the most promising strategies to mediate the atmospheric CO2 concentra- tion for environmental remediation [2]. Conventional processes widely employed in industry for CO2 capture involve chemical absorption of CO2 with ethanola- mine solutions. Though this method is well-established and offers a high CO2 absorption capacity, it suffers from several serious drawbacks, including solvent Chapter 1 Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture Xiang Zhu, Chi-Linh Do-Thanh and Sheng Dai A.-H. Lu and S. Dai (eds.), Porous Materials for Carbon Dioxide Capture, Green Chemistry and Sustainable Technology, DOI: 10.1007/978-3-642-54646-4_1, © Springer-Verlag Berlin Heidelberg 2014 X. Zhu · C.-L. Do-Thanh · S. Dai (*)  Chemical Sciences Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831, USA e-mail: dais@ornl.gov
  • 12. 2 X. Zhu et al. loss, a high parasitic energy cost for the regeneration and equipment corrosion [3]. In this regard, alternative processes such as physical adsorption separation by porous solid adsorbents have been proposed. Thus far, significant research efforts have been devoted to exploring porous mate- rials with high specific surface area and excellent thermal stability toward revers- ible CO2 adsorption. These materials include hybrid microporous and mesoporous materials such as metal-organic frameworks (MOFs) [4, 5], zeolitic imida- zolate frameworks (ZIFs) [6], microporous organic polymers (MOPs) [2, 7–16], and amine-modified silicas [17–20] (e.g., “molecular basket” sorbents, hyper- branched aminosilica). In comparison with the traditional CCS technologies, these porous solids with high CO2 uptake capacities and lower energy for regeneration have been proven to be a more attractive solution for CO2 separation. However, in spite of these beneficial properties, multi-step synthesis processes of such solid adsorbents, commonly involving surface modification steps with CO2-philic moie- ties, may limit the scale-up preparation for CO2 capture. Facile and cost-effective preparation processes combined with excellent gas adsorption properties are keys to make porous solid adsorbents as promising candidates for practical applications in CO2 separation from flue gas. Therefore, sorbents based on porous carbons are considered to be promising candidates for CO2 capture [21–27]. Several potential strategies like introducing N-doped CO2-philic moieties (as shown in Fig. 1.1) into the porous carbonaceous networks have been developed to increase CO2 loading capacity and the adsorption selectivity for CO2 over N2, which is another crucial parameter for CO2 capture materials. The large availability of carbon precursors and synthetic routes to design sorbents with tailored pores, large specific surface areas, and surface groups make carbons even more attractive for the development of future CCS technologies. Recently, the use of ionic liquids (ILs) composed of an organic cation and an inorganic anion as precursors for the synthesis of carbonaceous materials has been an emerging field [28–31]. Porous carbons with high specific surface areas can Fig. 1.1  N-doped sites within carbonaceous framework (Reproduced with permission Ref. [31] Copyright 2010, The Royal Society of Chemistry). 1 Amine, 2 pyrollic, 3 nitro, 4 pyridinic, 5 quaternary graphitic
  • 13. 31  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture be facilely made by directly annealing ILs or using appropriate porous templates. By choosing different ILs, materials with various heteroatoms doping and good pore properties can be produced [29]. The attractive features of IL-derived materi- als such as facile synthesis, high specific surface area and nitrogen content make them promising candidates for CO2 capture. Exceptional CO2 separation perfor- mance can be achieved by these facilely made carbonaceous adsorbents. Thus, in this chapter, a summary of recent research progress on IL-derived carbonaceous materials and their potential CO2 separation application is provided. 1.2 Nanoporous Carbons Derived from Task-Specific Ionic Liquids Traditional carbonaceous adsorbents synthesis involves the carbonization of low-vapor pressure polymeric precursors derived from either synthetic (e.g., polyacrylonitrile (PAN), phenolic resins) or natural sources such as pitch and shell nuts. These poly- meric species possess low vapor pressures so that cross-linking reactions can proceed with concomitant char formation and without vaporization of the corresponding pre- cursor units. Nonpolymeric carbon sources are rarely used to form carbon because of their uncontrolled vaporization during high-temperature pyrolysis [32]. Recently, ILs with cross-linkable functional groups, namely task-specific ionic liquids (TSILs), have been considered as highly promising precursors for the synthesis of functional carbo- naceous materials due to their negligible volatility and molecular tunability (Fig. 1.2). The intrinsic nonvolatility suggests favorable conditions for an intriguing carboniza- tion process based on well-behaved cross-linking reactions of monomeric TSIL pre- cursor units with minimal loss of reactant. The key structural prerequisite of TSIL precursors is the presence of certain functional groups that can undergo cross-linking reactions under pyrolysis conditions. Given the tunability of TSILs, either cations or anions can be functionalized with cross-linking groups. To date, nitrile groups, the key factors in determining the high carbon yields of PAN under charring conditions, have been mostly appended onto the structure of ILs because of their cyclotrimeriza- tion of triazine rings at high temperatures [32, 33]. In addition, TSILs further allow for the preparation of graphitizable carbons with heteroatom doping (such as nitrogen and boron with their ratios in the carbon materials controlled by their amounts initially present in the cross-linkable ions). 1.2.1 Nitrile-Functionalized Cations The first success of TSILs-derived carbonaceous materials was demonstrated by appending nitrile functionality onto imidazolium backbones. N-doped porous car- bons with high specific surface area can be prepared through a simple, convenient, and catalyst-free process. The structural morphology (porosity and surface area) of
  • 14. 4 X. Zhu et al. the resulting carbon is strongly dependent on the nature of the cation/anion pairing within the TSIL [32]. Although the halide-based dinitrile TSIL, [BCNIm]Cl, gave a very high carbonization yield, the resulting carbon was essentially nonporous. Carbon yields for the same cation paired to the fluorinated anions bis(trifluoromethylsulfonyl) imide ([NTf2]−) and bis(pentafluoroethylsulfonyl)imide ([beti]−) were equivalent within experimental uncertainty and, most importantly, yielded vastly good surface area. Notably, the cation structure also impacts the textural properties of the result- ing carbon. Mesoporous carbons can be successfully synthesized by direct carboni- zation of [MCNIm][NTf2], which acted as a self-porogen in the absence of either solvent or template species (Fig. 1.3) [32]. Given the high surface areas and N-doping of the resulting porous nitrogen- doped carbons (CNs), which are the two keys in determining the CO2 loading Fig. 1.2  Chemical structures of TSILs used as carbon precursors Fig. 1.3  Nitrogen sorption isotherms of a [BCNIm]Cl, b [BCNIm][NTf2], c [BCNIm] [beti], and d [MCNIm][NTf2] (Reproduced with permission Ref. [32] Copyright 2009, American Chemical Society)
  • 15. 51  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture capacities of carbonaceous adsorbents, the CO2 capture performance of these new materials was investigated. As the carbonization temperatures change, specific sur- face areas and nitrogen contents of the resulting material have also undergone a significant change. In addition, though no chemical/physical activation processes were involved in their preparation, the obtained porous CNs displayed excep- tional CO2 adsorption capacity of 4.39 mmol g−1 at 0 °C and 1 bar (Fig. 1.4). This results from the strong interactions between CO2 molecules and abundant num- bers of nitrogen-containing groups in these frameworks, which provided an isos- teric heat of adsorption value of 32.1 kJ mol−1. In this regard, the use of TSILs as precursors for the preparation of tailor-made porous adsorbents opens interesting avenues in the area of carbon capture because of the simplicity of this method to prepare nitrogen-doped carbons [25]. Very recently, TSILs having a bis-imidazolium motif linked with various organic groups may allow for the synthesis of hierarchical nanoporous nitrogen- doped carbons (Fig. 1.5). Microporous–mesoporous carbon with the specific surface area up to 1,300 m2 g−1 was facilely obtained through the ionothermal synthesis process as well [34]. Besides the potential good CO2 uptake abilities of these N-doped mesoporous carbons, they may also be considered as the “bas- kets” for polyamines-derived CO2 adsorbents based on their good mesoporous architectures. Moreover, carbonaceous materials that are intrinsically co-doped with nitrogen and sulfur heteroatoms can be synthesized by facile annealing of nitrile-function- alized thiazolium salts. The obtained materials exhibit an aromatic graphite-like carbon backbone with remarkably high degrees of heteroatom doping of about 6–8 wt% of both S and N, even at the highest temperature (1,000 °C) [35]. It is worth mentioning that multiple doping is a promising way for functionalizing car- bon materials. Given the high degree of S/N co-doping, the resulting porous solids may be promising candidates for carbon dioxide capture. Fig. 1.4  CO2 and N2 uptake of TSILs-derived CNs at 273 and 298 K, respectively
  • 16. 6 X. Zhu et al. 1.2.2 Nitrile-Functionalized Anions Compared to cations, which are typically based on an imidazolium backbone, ­anions are more easily designed to bear multiple cross-linkable components such as two nitrile groups in [N(CN)2]−, three nitrile groups in [C(CN)3]−, and four nitrile groups in [B(CN)4]−. The latter two are expected to be more favorable toward the formation of 3 D-connected frameworks at elevated temperatures than those from cations. For dicyanamide anions [N(CN)2]−, the TSILs, composed of an organic, nitrogen- containing cation, for example 1-ethyl-3-methylimidazolium [EMIm] or 3-methyl- 1-butylpyridine [3-MBP] are liquids at room temperatures. Therefore, these precursors are allowed to be easily incorporated into porous templates and subsequently heat- treated for functional carbons synthesis, thus enabling perfect nanocasting and struc- tural control, though negligible specific surface area was observed for the materials made by direct carbonization. For example, high-surface-area N-doped mesoporous carbons may be produced using mesoporous silica (SBA-15) as a template (Fig. 1.6) [33]. In addition, to increase the nitrogen doping, task-specific precursors can be facilely made by dissolving nitrogen-rich nucleobases into TSILs like [EMIm] [N(CN)2]−. Thus, using hard templating with silica nanoparticles, mesoporous nitrogen-doped carbonaceous materials with high nitrogen contents (up to 12 wt%) and surface areas as high as 1,500 m2 g−1 can be conveniently prepared by the car- bonization of the designed precursors (Fig. 1.7) [36]. It should be mentioned that higher nitrogen doping of carbonaceous materials is very essential for their high CO2 uptake. Furthermore, nitrogen- and phosphorus-co-doped carbons with tun- able enhanced surface areas can be promoted by doping with phosphorus-containing additives, such as tetraalkylphosphonium bromide [37]. Fig. 1.5  a General structure of the various TSIL cations and anions used, the former having a bis-imidazolium motif linked by alkyl (I) and xylyl (II) groups; STEM images of carbons EBI-T b and c, and BBI-T d and e (Reproduced with permission Ref. [34] Copyright 2013, The Royal Society of Chemistry)
  • 17. 71  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture [C(CN)3]− and [B(CN)4]−-derived TSILs are usually selected as the precursors for the synthesis of 3-dimensional connected intermediate carbonaceous frame- works. The resulting materials made by the carbonization are shown to possess Fig. 1.6  Comparison of TEM images and nitrogen sorption measurements for SBA-15 template and the nitrogen-doped carbon replica. (Reproduced with permission Ref. [33] Copyright 2010, John Wiley Sons Ltd) Fig. 1.7  Precursors (nucleobases and TSIL) and heating procedure for N-doped carbon materials (Reproduced with permission Ref. [36] Copyright 2010, American Chemical Society)
  • 18. 8 X. Zhu et al. either small or negligible surface areas, which have been observed for [N(CN)2]− anion-derived carbons [38, 39]. However, interestingly, by mixing these two dif- ferent anion-based TSILs and changing the ratios, nonporous samples and carbons with some accessible micropores and broad distributions of slit-like mesopores were obtained with higher surface areas exceeding 500 m2 g−1 (Fig. 1.8) [39]. Large boron (B) and nitrogen (N) contents were found in these materials even after carbonizations at 800 °C. Consequently, such nitrogen-rich carbons exhibited high adsorption capacity for CO2 adsorption and selectivity for CO2/N2 separa- tion [39]. Compared with the [C(CN)3]− anion, [B(CN)4]−-based TSILs are more favorable for carbon-nitride synthesis because the N and B atoms are capable of adding favorable properties to carbonaceous networks when structurally incorpo- rated. “Salt templating,” a new technique for the preparation of functional carbons, was shown to allow the preparation of highly porous nitrogen- or nitrogen/boron- doped carbons derived from three eutectic mixtures and different [B(CN)4]−-based TSILs (Fig. 1.9) [40]. This offers the opportunity of tuning the morphologies of the materials from micro- to mesoporous with apparent specific surface areas up to 2,000 m2 g−1. Since a high specific surface area is very essential for CO2 capture, the obtained N/B co-doped porous solids may play well in CO2 uptake processes. 1.2.3 Nitrile-Containing Polymeric Ionic Liquids Besides the monomer-based TSILs, nitrile-containing polymeric ionic liquids (PILs) have also been synthesized for functional carbons synthesis. Different from Fig. 1.8  Proposed reaction scheme of the trimerization of a nitrile-containing anion, leading to the formation of a 3-dimensional extended framework (Reproduced with permission Ref. [39] Copyright 2011, The Royal Society of Chemistry)
  • 19. 91  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture TSILs, which will thermally polymerize into triazine-based polymers in the early stages of the low-temperature reaction, the synthesis approach starting from an already prepolymerized monomer may allow for typical polymer operations, such as molding, extrusion, coating, or casting under preservation of a given shape [41]. For example, porous nitrogen-doped carbon nanotubes loaded with Fe2O3 nano- particles and porous carbon films with tunable thickness can be made. The nitrile- containing PIL backbone, poly(3-cyanomethyl-1-vinylimidazolium) (PCMVIm), acts as both a carbon precursor and a nitrogen source, while the anion [NTf2]− plays a role like the template (Fig. 1.10) [42]. The good nitrogen doping and high carbon yields of the resulting carbonaceous materials may allow the preparation of good CO2 adsorbents with high specific surface area and good CO2 uptake by Fig. 1.9  Description of product and surface area formation using the salt templating approach (Reproduced with permission Ref. [40] Copyright 2013, John Wiley Sons Ltd) Fig. 1.10  Synthetic routes and the chemical structure of ionic liquid monomer CMVImTf2N and PIL polymer PCMVImTf2N (Reproduced with permission Ref. [42] Copyright 2013, The Royal Society of Chemistry)
  • 20. 10 X. Zhu et al. either physical activation or chemical activation of these solids. It is worth men- tioning that recently, a mesoporous PIL with low-specific surface area ranging typ- ically between 150 and 220 m2 g−1 has been synthesized using the silica template and screened for its potential in CO2 separation/utilization [43]. In addition, PILs- derived nitrogen-doped carbonaceous membranes can also be utilized in the mem- brane-based CO2/N2 separation process built on the enhanced interaction between CO2 molecules and nitrogen-containing sites within the membrane framework. Fig. 1.11  SEM micrographs of DES-derived CO2 adsorbents. Insets show pictures of the monoliths obtained after thermal treatment at 800 °C (Reproduced with permission Ref. [44] Copyright 2011, The Royal Society of Chemistry)
  • 21. 111  Ionic Liquid-Derived Carbonaceous Adsorbents for CO2 Capture 1.3 Nanoporous Carbons Derived from Deep Eutectic Solvents Recently, deep eutectic solvents (DESs), a new class of IL obtained by the complexion of quaternary ammonium salts with hydrogen bond donors such as acids, amines, and alcohols among others, have also been used as both precursors and structure-directing agents in the synthesis of nitrogen-doped carbonaceous materials. The use of DESs is attractive because, when compared with nitrile-containing TSILs, they are less expen- sive and easy to be prepared owing to a wide range of compounds such as regular car- bonaceous precursors (e.g., resorcinol). The application of resorcinol is by no means trivial because it provides high carbonization yields (up to ca. 85 wt%). This feature, besides the capability of recovering the second component of DES that is not involved in carbon formation (e.g., choline chloride), makes the synthetic processes based on DESs especially attractive in terms of efficiency and sustainability [44, 45]. These advantages may allow for efficient synthesis of CO2 adsorbents with good CO2 sepa- ration performance. Typically, the combination of good specific surface area and high nitrogen content provided an extraordinary CO2 capture capacity (up to 3.3 mmol g−1 at 25 °C and 1 bar) of the DES-derived adsorbents (Fig. 1.11) [44], which was made by the carbonization of the designed DESs composed of resorcinol, 3-hydroxypyri- dine, and choline chloride. Moreover, by changing the composition of DESs, the pore architectures of the synthesized carbon monoliths can also be facilely modified. The use of DESs-containing resorcinol, 4-hexylresorcinol, and tetraethylammonium bro- mide may allow for the synthesis of CO2 adsorbents with outstanding CO2/CH4 selec- tivity (especially at low pressures) [45]. Overall, features such as facile and low cost synthesis of carbonaceous materials from DESs open interesting perspectives for the application of the carbons in CO2 separation technologies for low-pressure post-com- bustion processes and natural gas upgrading. 1.4 Conclusions The application of ILs as carbon precursors is an attractive field within the research area of carbon chemistry. Nitrile-containing task-specific ILs and DESs are a promising class of monomers for the synthesis of carbonaceous materials. The architecture of TSILs allows for a wide combination of nitrile-modified cati- ons and anions, tailoring the properties of the resulting porous solids. The attrac- tive properties of IL-derived nitrogen-doped carbons make them a promising material for potential application in CO2 separation from flue gas. Acknowledgments  The research was supported financially by the Division of Chemical Sciences, Geosciences, and Biosciences, Office of Basic Energy Sciences, US Department of Energy.
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  • 25. 15 Abstract  Porous carbons play an important role in CO2 adsorption and separation due to their developed porosity, excellent stability, wide availability, and tunable surface chemistry. In this chapter, the synthesis strategies of porous carbon materi- als and evaluation of their performance in CO2 capture are reviewed. For clarity, porous carbons are mainly classified into the following categories: conventional activated carbons (ACs), renewable-resources-derived porous carbons, synthetic polymer-based porous carbons, graphitic porous carbons, etc. In each category, macroscopic and microscopic morphologies, synthesis principles, pore structures, composition and surface chemistry features as well as their CO2 capture behavior are included. Among them, porous carbons with targeted functionalization and a vast range of nanostructured carbons (carbon nanofibers, CNTs, graphene, etc.) for CO2 capture are being created at an increasing rate and are highlighted. After that, the main influence factors determining CO2 capture performance including the pore features and heteroatom decoration are particularly discussed. In the end, we briefly summarize and discuss the future prospectives of porous carbons for CO2 capture. 2.1 Introduction The term “Carbon Filter Process (CFP)” has been proposed and accepted widely. Selected carbonaceous materials, e.g., activated carbons (ACs), carbon aerogels, and carbon fibers, act as filter materials, which deliver a high affinity (and, hence, high capacity) to CO2 but not to its balance gas. This, in turn, leads to a high selectivity of CO2/balance gas (in most case, N2). Most importantly, along with the improvement in science and technology, it has been possible to synthesize carbon materials with Chapter 2 Porous Carbons for Carbon Dioxide Capture An-Hui Lu, Guang-Ping Hao and Xiang-Qian Zhang A.-H. Lu and S. Dai (eds.), Porous Materials for Carbon Dioxide Capture, Green Chemistry and Sustainable Technology, DOI: 10.1007/978-3-642-54646-4_2, © Springer-Verlag Berlin Heidelberg 2014 A.-H. Lu (*) · G.-P. Hao · X.-Q. Zhang  State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, People’s Republic of China e-mail: anhuilu@dlut.edu.cn
  • 26. 16 A.-H. Lu et al. defined nanostructure and morphology, tunable surface area, and pore size. Because of the advanced porous carbon materials, current CFP can recover more than 90 % of flue gas CO2 (with purity of higher than 90 %) at a fraction of the cost normally associated with the conventional amine absorption process. 2.2 Conventional Activated Carbons (ACs) for CO2 Capture ACs are the most commonly used form of porous carbons for a long time. Typically, they refer to coal and petroleum pitch as well as coconut shells-based AC. In most cases, ACs are processed to be filled with rich micropores that increase the surface area available for gas sorption and separation. For this category, to get a definite clas- sification on the basis of pore structure is difficult due to their countless products as well as their complex pore features. Based on the physical characteristics, they can be widely classified into the following types: powdered, granular, extruded, bead ACs, etc. For the pore structure of ACs, actually, all the three types of pores (micropore, mesopore, and macropore) are included in one product (Fig. 2.1), with a wide pore size distribution [1, 2]. Up to now, many kinds of ACs have been well commercial- ized in gas sorption/separation including CO2 capture. For example, the BPL type with specific area of 1,141 m2 g−1 is able to adsorb 7 mmol g−1 CO2 under the con- ditions of 25 °C and 35 bar, while under the same conditions MAXSORB-activated carbon with specific area of 3,250 m2 g−1 can capture up to 25 mmol g−1 [3]. 2.3 Renewable-Resources-Derived Porous Carbons for CO2 Capture New types of porous carbons for CO2 capture have been created through carboniza- tion and activation of renewable biomass precursors, such as coconut husk, bamboo, wood, peat, cellulose, and lignite due to their wide availability and renewable features (Fig. 2.2). Interestingly, for this category, as new precursors are discovered, new types of ACs can be created through carbonization and activation. For example, the precur- sors can be extended to microorganism, celtuce leaves, fungi, algae, bean dreg, and so on [4–6]. And thus such carbon “family” is enriched and will be further expanded due to the widely available carbon precursors and their high effectiveness in CO2 capture. 2.3.1 Direct Pyrolysis Method Direct pyrolysis combined with activation of renewable biomass precursors has been widely studied and employed for fabricating the porous carbon materials. For example, waste celtuce leaves were used to prepare porous carbons by air-drying,
  • 27. 172  Porous Carbons for Carbon Dioxide Capture pyrolysis at 600 °C in argon, followed by KOH activation. The as-prepared porous carbons show a very high specific surface area of 3,404 m2 g−1 and a large pore volume of 1.88 cm3 g−1. They show an excellent CO2 adsorption capacity at 1 bar, which is up to 6.04 and 4.36 mmol g−1 at 0 and 25 °C, respectively. Wang et al. [7] reported a series of porous carbons with adjustable surface areas and narrow micropore size distribution by KOH activation of fungi-based carbon sources. The high CO2 uptake of 5.5 mmol g−1 and CO2/N2 selectivity of 27.3 at 1 bar, 0 °C of such fungi-based carbons made them promising for CO2 capture and separation. Similarly, Shen et al. [8] found that yeast is a promising carbon precursor for the synthesis of hierarchical microporous carbons, which show a high CO2 adsorption capacity (4.77 mmol g−1) and fast adsorption rate (equilibrium within 10 min) at 25 °C. This may stem from their large surface area and hierarchical pore systems as well as the surface-rich basic sites. Fig. 2.1  Schematic representation three- dimensional (a) and two- dimensional (b) structures of the ACs. Reprinted from Ref. [1], Copyright 1998, with permission from Elsevier Fig. 2.2  Biomass feed stocks as carbon precursors: a coconut shell; b bamboo; c yeast; d fungi; e celtuce leaves; and f algae
  • 28. 18 A.-H. Lu et al. Different from microstructure tuning, their macrostructures (form, density, etc.) modification is also crucial for reducing pressure drop, mitigating adsorption heat as well as enhancing volumetric capture capacity. Linares-Solano et al. [9] sys- tematically investigated this issue by using carefully selected carbon monoliths (A series, M3M and K1M). The properties of the three types are characterized and compared in their work. As seen, A series monoliths show high-density values but moderate porosities, while M3M and K1M represent the other type with moderate densities and high porosity developments (Table 2.1). From the systematical CO2 adsorption investigation, the authors found that (1) the gravimetric storage capacities of the adsorbents depend on their textural prop- erties, while the volumetric adsorption capacity is directly related to their textural properties and densities. It is worth to note that the density shows the most impor- tant impact on gas storage capacity. (2) due to their singular high density, the A series carbon monoliths, as well as its CO2 activated carbon monoliths, present exceptionally high volumetric storage capacity for CO2 at room temperature. In parallel with the structure tuning, the carbon surface properties can also be modified by selecting the N-containing precursors [6, 10]. For example, Xing et al. [6] prepared a series of N-doped ACs from bean dreg by KOH activation and investigated their CO2 capture properties. The resulting materials possess a very high CO2 uptake of up to 4.24 mmol g−1 at 25 °C under 1 atm. They demonstrated that the CO2 uptake is independent of the specific surface area and micropore vol- ume, but closely related to the N content of the ACs. In their opinion, the intro- duction of N into a carbon surface facilitates the hydrogen-bonding interactions (Fig. 2.3) between the carbon surface and CO2 molecules rather than the acid–base interactions between N-containing basic functional groups and acidic CO2 mole- cules, which accounts for the superior CO2 uptake of the N-doped porous carbons. Similarly, Sevilla et al. [11] reported a chemical activated synthesis (KOH as activating agent) of highly porous N-doped carbons for CO2 capture. In their syn- thesis method, polypyrrole (PPy) was selected as carbon precursor. The activation process was carried out under severe (KOH/PPy = 4) or mild (KOH/PPy = 2) Table 2.1  Porosity characterization of the carbon monoliths selected in the present study, deduced from N2 (–196 °C) and CO2 (0 °C) adsorption isotherms and densities of the carbon monoliths Reproduced from Ref. [9] by permission of The Royal Society of Chemistry Monolith SBET (m2 g−1) VDR (N2) (cm3 g−1) VDR (CO2) (cm3 g−1) Density (g cm−3) A1 928 0.43 0.44 1.00 A3 941 0.43 0.45 1.07 A3–12 988 0.56 0.50 0.99 A3–24 1,145 0.66 0.57 0.93 A3–36 1,367 0.71 0.50 0.87 A3–48 1,586 0.77 0.50 0.80 M3 3,180 1.31 0.70 – K1 3,120 1.25 0.72 – M3M 2,610 0.93 0.60 0.42 K1M 2,320 0.91 0.59 0.50
  • 29. 192  Porous Carbons for Carbon Dioxide Capture activation conditions at different temperatures in the 600–800 °C range. Mildly activated carbons have two important characteristics: (1) they contain a large num- ber of nitrogen functional groups (up to 10.1 wt% N) identified as pyridonic-N with a small proportion of pyridinic-N groups, and (2) they exhibit, in relation to the carbons prepared with KOH/PPy = 4, narrower micropore size. The above two properties ensure the mildly activated carbons a large CO2 adsorption capaci- ties. Furthermore, the capture of CO2 over this type of carbon takes place at high adsorption rates, more than 95 % of the CO2 being adsorbed in ca. 2 min. In con- trast, N2 adsorption occurs at slower rates; approximately 50 min are necessary to attain maximum adsorption uptake (0.77 mmol N2 g−1). 2.3.2 Sol-gel Process and Hydrothermal Carbonization Method Another new but rapidly expanding research area is the production of porous carbons from renewable resources (e.g., collagen, cellulose, and starch) based on a sol-gel process (Fig. 2.4) [12, 13]. One of the successful examples is polysaccharide-derived “Starbons®” carbon, which exhibits outstanding mesoporous textural properties. More importantly, their pore volumes and sizes are comparable to materials prepared via the hard template routes or soft template methods based on the self-assembly and polymerization of aromatic precursors (e.g., phenols). In this technology, three main stages are involved. Selected precursors are first gelatinized by heating in water. Then, the water inside of the gel is exchanged with the lower surface tension solvent (e.g., ethanol). After drying, the porous gel is doped with a catalytic amount of acid and pyrolyzed under vacuum, ending up in highly porous carbons. Sol-gel method is indeed a simple and direct approach for the synthesis of bulky carbons and is already widely used in both laboratory and industry. However, the major disadvantage is the long synthesis period and the rigorous drying process of Fig. 2.3  Theoretical models for a N-doped carbon surface and b pure carbon surface (red ball oxygen atom; blue ball nitrogen atom; gray ball carbon atom; small gray ball hydrogen atom). c Hydrogen bond energies at different adsorption sites. Reproduced from Ref. [6] by permission of The Royal Society of Chemistry
  • 30. 20 A.-H. Lu et al. the wet gel (i.e., solvent exchange or supercritical drying), in which slight variations may cause drastic variations in the structural features, and hence properties [14]. In addition, pore blocking and sometimes uncontrolled dispersion of active sites both on the surface and in carbon pore walls remain to be solved. Concurrently with the “Starbons ®” technology, Titirici et al. [15, 16] have been particularly active in the development and production of useful carbonaceous mate- rials from sugar-based biomass via a hydrothermal carbonization (HTC) approach. HTC is a spontaneous, exothermic process, producing materials where the major- ity of the original carbons are incorporated into the final structure. The initial prod- ucts of the sugar dehydration (e.g., furfuryl derivatives) are thought to polymerize to form condensed spherical functional carbons after autoclave processing at 180 °C for 20–24 h (Fig. 2.5) [17]. Manipulation of particle size was possible via the utilization of different sugar-based carbon sources, while the surface and bulk chemical struc- ture of the material may be directed by the utilization of hexose- or pentose-based biomass, as demonstrated by 13CP MAS NMR investigations [16]. HTC is relatively straightforward, affording small colloidal carbon spheres (CS), the surface texture and chemistry of which can be controllable via the introduction of co-monomers, and selection of biomass precursor. However, HTC materials demonstrate low or negligi- ble surface areas, very small particle size, and little developed or structured porosity. Fig. 2.4  Examples of organized hierarchical structures found in biological systems. Reproduced from Ref. [12] by permission of The Royal Society of Chemistry
  • 31. 212  Porous Carbons for Carbon Dioxide Capture The CO2 capture behavior over HTC-based porous carbons has recently been investigated. For example, Sevilla and Fuertes [18] reported a series of sustainable porous carbon capture materials, which are produced from the chemical activation of hydrothermally treated precursors (polysaccharides and biomass) using KOH as an activating agent. The CO2 adsorption properties, kinetics, and regeneration of these materials were investigated. Compared with the raw HTC materials, the chemical activated counterparts show a significant increase of micropores, deliv- ering a high surface area of 1,260 and 2,850 m2 g−1 depending on the activation conditions. The CO2 capture properties at 0, 25, and 50 °C and 1 bar are studied. As shown in Fig. 2.6, these HTC-based porous carbons show a high capacity even up to 4.8 mmol g−1 at 25 °C and 1 atm. They found that the remarkable CO2 cap- ture capacity arises from the presence of rich and narrow micropores (1 nm), and the surface area plays a less important role. More interestingly, they found that this type of porous carbons showed very fast adsorption kinetics. Around 95 % CO2 uptake can be achieved in 2 min. Under the same conditions, the N2 adsorption uptake is 1/9 of that of CO2, indicating a CO2/N2 selectivity of ca. 9. Subsequently, Sevilla et al. [19] prepared the highly porous N-doped carbons through chemical activation of hydrothermal carbons derived from mixtures of algae and glucose. They demonstrate that the control of the activation conditions (temperature and amount of KOH) allows the synthesis of exclusively micropo- rous biomass-based materials. These materials possess surface areas in the range of 1,300–2,400 m2 g−1 and pore volumes up to 1.2 cm3 g−1. They additionally exhibit Fig. 2.5  Conversion of cellulose into HTC: A via HMF resulting in a furan-rich aromatic network and B direct aromatization. Reproduced from Ref. [17] by permission of The Royal Society of Chemistry
  • 32. 22 A.-H. Lu et al. the N contents in the range of 1.1–4.7 wt%, and these heteroatoms being mainly present as pyridone-type structures. When tested as CO2 sorbents at subatmos- pheric conditions, they show a large CO2 capture capacity of up to 7.4 mmol g−1 at 0 °C and 1 bar, which is among the highest values for porous materials. However, the results indicate that the large CO2 capture capacity is exclusively due to their high volume of narrow micropores and not to the high surface areas or pore vol- umes, neither to the presence of heteroatoms. 2.4 Synthetic Polymer-Based Porous Carbons for CO2 Capture Compared with conventional ACs and biomass-derived carbons, the use of synthetic polymers as porous carbons precursors enables better chemical composition con- trol, easy-to-achieve precise morphology, tunable pore system, and targeted surface chemistry. Thus, synthetic polymers-based porous carbons are extensively investi- gated nowadays. The strategies toward advanced porous carbons mainly rely on pro- tocols such as precursor-controlled pyrolysis, rational synthesis by chemical vapor deposition (CVD), templating and surface-mediated synthesis, self-assembly, surface- grafting and modification, and others. The CO2 capture performances are strongly depending on these microstructure features. This can be achieved by a designed synthesis methodology. Thus, a precise controlled synthesis on carbon structure will provide a promising opportunity to authentically understand the physical and chemi- cal properties of carbon materials from molecular level and thereby efficiently guide practical applications. For clarity, in this part, the porous carbon materials are classi- fied into the following groups according to synthesis methods: template-free synthesis, self-assembly strategy, and hard template method. In each group, several subgroups Fig. 2.6  a CO2 adsorption isotherms at 0, 25, and 50 °C and b adsorption kinetics of CO2 and N2 at 25 °C for the HTC-based porous carbons AS-2-600 sample. Reproduced from Ref. [18] by permission of The Royal Society of Chemistry
  • 33. 232  Porous Carbons for Carbon Dioxide Capture are further included according to their morphologies: 3D monolithic structure, 2D films, membranes, and spheres. To note, ionic liquids or related derivates derived porous carbons have been discussed in Chap. 1 and thus are not within the scope here. 2.4.1 Template-Free Synthesis 2.4.1.1 Monoliths Porous carbons are versatile materials that possess a wide range of morpholo- gies not only on the microscopic level but also on the macroscopic level. Macroscopically, a monolith generally shows wide flexibility of operation in contrast to its powder counterparts [20]. Microscopically, monolithic structure is characterized by its 3D bicontinuous hierarchical porosity, which usually leads to several distinct advantages such as low pressure drop, fast heat and mass trans- fer, high contacting efficiency, and easy to deal with [21–24]. Thus, the monolithic carbons well apply to gas sorption and separation, including CO2 capture. The synthesis of monolithic carbons generally relies on the means including sol-gel method and self-assembly approach [25, 26]. In recent years, much efforts have been devoted to create new types of carbon monoliths with enhanced func- tions, which are developing new polymerization systems (solvents and/or precur- sors), precise pore engineering toward multimodal porosities, and targeted surface/ bulk functionalization for a high performance in CO2 capture [27–30]. The sol-gel method is one of the most conventional methods to prepare bulk carbon materials with fully interconnected pores. Carbon aerogels are the repre- sentative monolithic materials, whose synthesis generally involves the transforma- tion of molecular precursors into highly cross-linked organic gels based on sol-gel chemistry [31]. Since the pioneering work of Pekala [32], the polymer-based mon- olithic carbons have scored remarkable achievements in the new polymerization system and further surface/bulk functionalization. Fairén-Jiménez et al. [33] syn- thesized carbon aerogels with monolith density ranging from 0.37 to 0.87 g cm−3 by carbonization of organic aerogels deriving from resorcinol–formaldehyde (RF) polymer prepared in various solvents such as water, methanol, ethanol, tetrahydro- furan, or acetone solution. They found that the samples with a density higher than 0.61 g cm−3 had micropores and mesopores but no macropores. Using deep eutectic salts either as solvents, or as carbonaceous precursors and structure-directing agents, Monte’s group prepared carbon monoliths with high yield (80 %) and tailored mesopore diameters [34, 35]. Sotiriou-Leventis, and coworkers, in recent years, have developed several new polymerization systems such as isocyanate-cross-linked RF gels, polyurea (PUA) gels, and polyimide gels, which offer a high degree of flexibility in producing the monolithic carbons [36– 38]. The carbon products show interconnected hierarchical pore networks and 3D bicontinuous morphology, high surface area, and large pore volume. For example, PUA gels, which eventually convert to highly porous (up to 98.6 % v/v) aerogels
  • 34. 24 A.-H. Lu et al. over a very wide density range, can be prepared by carefully controlling of the relative Desmodur RE (isocyanate)/water/triethylamine (catalyst) ratios in acetone (Fig. 2.7). It is worthy of exploration of their applications as CO2 capture materi- als in the forthgoing research. Alternatively, the copolymerization and/or cooperative assembly between car- bon precursors, and one or more additional modifiers (i.e., heteroatom-containing components), can be used to directly synthesize functional carbons with enhanced CO2 adsorption capability [39]. Sepehri et al. [40] synthesized a series of nitro- gen–boron codoped carbon cryogels by homogenous dispersion of ammonia borane in RF hydrogel during solvent exchange and followed by freeze-drying and pyrolysis. The nitrogen–boron codoping results in a big improvement in porous structure and thus accelerates molecule/ions transport properties as compared to the non-modified carbons. Recently, Lu’s group reported a time-saving synthesis toward to a new type of nitrogen-doped carbon monolith through a sol-gel copoly- merization of resorcinol, formaldehyde, and l-lysine [41]. Based on N2 sorption, TEM and SEM results (Fig. 2.8), it is clear that this carbon monolith possesses a hierarchical porous structure, i.e., contains both macropores and micropores. This should be advantageous for a CO2 sorption process, since the macropores provide low-resistant pathways for the diffusion of CO2 molecules, while the micropores are most suitable for trapping of CO2. As expected, such a monolithic carbon performs very well in CO2 capture with the capacity of 3.13 mmol g−1 at 25 °C. With an increase in adsorption tempera- ture, the adsorption capacities decrease from 3.13 to 1.64, 1.22 to 0.62 mmol g−1, at the corresponding temperatures of 60, 80, and 120 °C, but are still at a high level Fig. 2.7  SEM of carbon aerogels derived from polyurea aerogels made of Desmodur RE triiso- cyanate. Densities (inset) are those of the parent polyurea aerogels. Scale bar: 5 μm. Densities of the actual C samples (from left to right): top row, not measured (sample broke to pieces); 0.29 ± 0.06 g cm−3; 0.40 ± 0.02 g cm−3; lower row, 0.62 ± 0.08 g cm−3; 0.72 ± 0.03 g cm−3; 0.78 ± 0.01 g cm−3). Reprinted with the permission from Ref. [36]. Copyright 2010 American Chemical Society
  • 35. 252  Porous Carbons for Carbon Dioxide Capture as compared to its non-doped analogous carbon monoliths (Fig. 2.9). Also to note, the decrease in the CO2 adsorption capacity at high temperature is the common effect of porous carbons. The high uptake at the initial stage of the isotherm may be attributed to the affinity between basic nitrogen groups and CO2 via acid–base interaction. Interestingly, they undergo an easy regeneration process, i.e., by argon purge at room temperature. 2.4.1.2 Spheres Dimensionally, porous carbons can also be processed into size-shortened spheres. Commonly, carbon-based spheres are prepared by carbonization of polymer ana- logs. In this case, polymer precursors are required to be thermally stable and are able to form carbon residue after a high-temperature pyrolysis. Phenolic resins derived from the polymerization of phenols (e.g., phenol, resorcinol, phloroglucinol) with aldehyde (e.g., formaldehyde, furfuraldehyde, hexamethylenetetramine) are attrac- tive due to their excellent performance characteristics such as high-temperature Fig. 2.8  a Photograph of as-made polymer monolith and its carbonized product. b N2-sorption isotherms of the obtained carbon monolithic pyrolyzed at different temperatures (P/P0 is the rela- tive pressure). c, d SEM and TEM images of sample carbonized at 500 °C (the inset in c) show an overview of the macroscopic structure. Reproduced from Ref. [41] by permission of John Wiley Sons Ltd
  • 36. 26 A.-H. Lu et al. resistance, thermal abrasiveness, and high yield of carbon conversion. As a result, varieties of chemical syntheses have been reported for the preparation and CO2 adsorption performance of CS [42–46]. Yuan et al. [47] reported a new type of spherical nitrogen-containing polymer and microporous carbon materials for CO2 adsorption analysis. In their synthesis, a nitrogen-containing compound, hexamethylenetetramine, was selected as both a nitrogen source and one of the carbon precursors under solvothermal conditions, without using any surfactant or toxic reagent such as formaldehyde. Thus, the syn- thesis strategy is user-friendly, cost-effective and can be easily scaled up for pro- duction. The microporous CS exhibit high surface areas of 528–936 m2 g−1 with a micropore size of 0.6–1.3 nm. The synthesized microporous carbons show a good CO2 capture capacity, which is mainly due to the presence of nitrogen-containing groups and a large amount of narrow micropores (1.0 nm). At 1 atm, the equilib- rium CO2 capture capacities of the obtained microporous carbons are in the range of 3.9–5.6 mmol g−1 at 0 °C and 2.7–4.0 mmol g−1 at 25 °C. Further, they normalized the CO2 capture capacities in accordance with narrow micropore volume and nitrogen content, with the aim to determine the influence of both textural and surface chemistry properties on their capture performance. The nor- malization of the CO2 capture capacities by the narrow micropore volume shows the effect of surface chemistry properties of the samples on the CO2 uptake, while the nor- malization by nitrogen content exhibits the contribution of textural properties. From the results, we can assume that samples prepared from low treatment temperature (i.e., 600 °C) exhibit the greatest capacity per narrow micropore volume, while high-tem- perature pyrolyzed samples show increased contribution by the micropores. Fig. 2.9  a CO2 multicircle sorption isotherms and N2 sorption isotherm for sample at 25 °C, b temperature- dependent CO2 adsorption isotherms at 25, 60, 80, and 120 °C. Reproduced from Ref. [41] by permission of John Wiley Sons Ltd
  • 37. 272  Porous Carbons for Carbon Dioxide Capture Gu et al. [48] have developed a template-free synthesis for new types of porous CS, which show a good performance in CO2 capture. In their synthesis, the azide– alkyne 1,3-dipolar Huisgen cycloaddition reaction was employed for the condensa- tion of 1,4-bis(azidomethyl)benzene and 1,3,5-ethynylbenzene (Fig. 2.10). Because the resulting solid product contains periodically arranged aromatic 1,2,3-triazole rings in the polymer backbone, such carbon precursors contain a large percentage of nitrogen atom sources for the preparation of N-doped carbon materials. More importantly, it may be possible to control the N-doping level of products by sim- ply changing the degree of polymerization for the carbon precursors. As expected, the N contents and surface area can be tuned to 4.30 wt% and 423 m2 g−1 after a pyrolysis under 800 °C. Based on the developed pores and high N content, the sam- ple can adsorb 126.8 cm3 g−1 (5.66 mmol g−1), 69.6 cm3 g−1 (3.10 mmol g−1), and 53.9 cm3 g-1 (2.41 mmol g-1) of CO2 at 196, 273, and 298 K, respectively. 2.4.2 Self-assembly Method 2.4.2.1 Monolith Imparting mesoscale pores is an effective way to enhance sorption kinetics, which can go beyond that of microporous ACs. Particularly, mesoporous car- bons with defined pore size and symmetry provide a possibility for the fabrica- tion of model carbons, which are highly valuable for fundamental investigation of the adsorption processes. Thus, besides the porous carbon monoliths show- ing irregular mesopores, great progress has also been achieved in the synthesis of monolithic carbons with ordered mesoporosity by self-assembly of copolymer molecular template and carbon precursors. However, it remains a great challenge to achieve highly developed mesoporosity while to remain good monolith mor- phology due to the following requirements. Firstly, a perfect matching interac- tion between the carbon-yielding precursors and the pore-forming component is required, which allows self-assembling of a stable micelle nanostructure; secondly, Fig. 2.10  Synthetic scheme for the N-doped porous carbon materials. Several key nitrogen spe- cies are indicated in NPC materials. Reprinted from Ref. [48]. Copyright 2013, with permission from Elsevier
  • 38. 28 A.-H. Lu et al. the micelle structures should be stable during sustaining the temperature required for curing a carbon-yielding component, but can be readily decomposed during carbonization; thirdly, the carbon-yielding component should be able to form a highly cross-linked polymeric materials that can retain their nanostructure during the decomposition or the extraction of the pore-forming component. In order to achieve a monolithic carbon with well-developed mesoporosity, not a single one of these conditions can be dispensed with. Dai’s group first synthesized highly ordered mesoporous carbon through a sol- vent annealing accelerated self-assembly method using polystyrene-block-poly(4- vinylpyridine) (PS-P4VP) as soft templates and N,N-dimethylformamide (DMF) as solvent [49]. However, the samples are in film form. Since then, using self- assembly method to prepare porous carbons has been extensively investigated. At present, the products are mostly in a form of powder or film. For example, Valkama et al. [50] reported a soft template method to achieve carbon products in any desired shape, and the porosity can be tuned from mesoporous to hierarchi- cally micro- and mesoporous simply by varying pyrolysis conditions for the cured block copolymer–phenolic resin complexes. Recently, based on the soft-templating principle, Dai’s group reported a versatile synthesis of porous carbons (monolith, film, fiber, and particle) by using phenol-, resorcinol-/phloroglucinol-based phenolic resins as carbon precursors and tri- block copolymer (F127) as the soft template. They found that due to the enhanced hydrogen-bonding interaction with triblock copolymers, phloroglucinol with three hydroxyl groups is an excellent precursor for the synthesis of mesoporous carbons with well-organized mesostructure [51]. This type of mesoporous carbon monolith shows good performance in gas capture [52]. At 800 Torr and 298 K, the adsorption equilibrium capacity of the ordered mesoporous carbon for CO2 is 1.49 mmol g−1. Significantly higher adsorption uptake was observed for CO2 to be 3.26 mmol g−1 at 100 bar and 298 K. More interestingly, the diffusion time constant of CO2 decreased with adsorbate pressures due to the obvious mesoscale pore system. Later, they prepared carbons with ordered mesopores based on self-assembly approach of RF polymer and block copolymers under strong acidic conditions and by subsequent centrifugation and shaping techniques. The I+X−S+ mecha- nism and hydrogen bonding are believed to be the driving force for self-assem- bly between the RF resol and F127 template [53]. The polymerization-induced spinodal decomposition in glycolic solutions of phloroglucinol/formaldehyde polymers and block copolymers also leads to successful formation of the bimodal meso-/macroporous carbon monoliths [54]. Alternatively, Zhao’s group developed a hydrothermal synthesis by using F127 and P123 as double soft templates and phenol/formaldehyde as carbon precursor (molar ratio between phenol and surfactant about 46:1), followed by hydrothermal aging at 100 °C for 10 h [55]. Recently, the same group reported a controllable one-pot method to synthesize N-doped ordered mesoporous carbon with a high N content by using dicyandiamide as a nitrogen source via an evaporation-induced self-assembly process [56]. In this synthesis, resol molecules can bridge the Pluronic F127 template and dicyandiamide via hydrogen-bonding and electrostatic
  • 39. 292  Porous Carbons for Carbon Dioxide Capture interactions. During thermosetting at 100 °C for formation of rigid phenolic resin and subsequent pyrolysis at 600 °C for carbonization, dicyandiamide pro- vides closed N species, while resol can form a stable framework, thus ensur- ing the successful synthesis of ordered N-doped mesoporous carbon (Fig. 2.11). Such N-doped ordered mesoporous carbons possess tunable mesostructures (p6m and Im3m symmetry) and pore size (3.1–17.6 nm), high surface area (494– 586 m2 g−1), and high N content (up to 13.1 wt%). Ascribed to the unique feature of large surface area and high N contents, the materials show high CO2 capture of 2.8–3.2 mmol g−1 at 25 °C and 1.0 bar (Fig. 2.11). Similarly, Xiao’s group also reported a hydrothermal synthesis at even higher temperature and longer time (i.e., 260 °C for more than 17 h) to prepare car- bon monoliths with well-ordered hexagonal or cubic mesopore systems [57]. Meanwhile, Gutiérrez et al. [58] synthesized a low-density monolithic carbon exhibiting a 3D continuous micro- and macroporous structure, which derived from a PPO15-PEO22-PPO15 block copolymer-assisted RF polymerization. Zhang’s group reported an organic–organic aqueous self-assembly approach to prepare B-/P-doped ordered mesoporous carbons using boric acid and/or phosphoric acid as B- or P-heteroatom source, RF resin as the carbon precursor and triblock copolymer Pluronic F127 as the mesoporous structure template [59]. Lu’s group established a rapid and scalable synthesis of crack-free and nitrogen-doped car- bon monolith with fully interconnected macropores and an ordered mesostructure through the soft template method. The monolith is achieved by using organic base lysine as a polymerization agent and mesostructure assembly promotor, through Fig. 2.11  a The formation process of ordered N-doped mesoporous carbon from a one-pot assembly method using dicyandiamide (DCDA) as a nitrogen source. b CO2 and N2 adsorption isotherms at 25 °C for the N-doped mesoporous carbon H-NMC- 2.5. c CO2 adsorption isotherms at different temperature for A-NMC after activation by KOH. Reproduced from Ref. [56] by permission of John Wiley Sons Ltd
  • 40. 30 A.-H. Lu et al. rapid sol-gel process at 90 °C [60]. Later, the same group reported a new type of porous carbon monolith, which was synthesized through a self-assembly approach based on benzoxazine chemistry [61]. The obtained carbon monoliths show crack- free macromorphology, well-defined multilength-scale pore structures, a nitrogen- containing framework, and high mechanical strength (Fig. 2.12). With such designed structure, the carbon monoliths show outstanding CO2 cap- ture and separation capacities, high selectivity, and facile regeneration at room temperature. At ~1 bar, the equilibrium capacities of the monoliths are in the range of 3.3–4.9 mmol g−1 at 0 °C and of 2.6–3.3 mmol g−1 at 25 °C, while the dynamic capacities are in the range of 2.7–4.1 wt% at 25 °C using 14 % (v/v) CO2 in N2 (Fig. 2.13). The carbon monoliths exhibit high selectivity for the capture of CO2 over N2 from a CO2/N2 mixture, with a separation factor ranging from 13 to 28. Meanwhile, they undergo a facile CO2 release in argon stream at 25 °C, indi- cating a good regeneration capacity. Due to the high precision in pore engineering by nanocasting pathway and the great variety of micelle nanostructures deriving from soft templating, many researchers try to combine both techniques into an interdependent and interactive module with the aim of achieving porous carbons with controlled pore structure in a cost-effective manner. Wang et al. [62] prepared 3D ordered macro-/mesoporous porous carbons by using colloidal crystals and surfactants as dual templates through a gas-phase process. In a vapor-phase infiltration, the wall thickness and Fig. 2.12  Photograph of the synthesized polymer and carbon monolith (a); SEM images of carbon monolith HCM-DAH-1 (b); TEM images (c, d, and e: images viewed in the [100, 110, 111] direction; the insets are the corresponding fast Fourier transform (FFT) diffractograms) and HR-SEM images (f, g) of the carbon monolith HCM- DAH-1. Reprinted with the permission from Ref. [61]. Copyright 2011 American Chemical Society
  • 41. 312  Porous Carbons for Carbon Dioxide Capture window sizes of the carbons are controllable through the variation in the infiltra- tion time. Hierarchical ordered macro-/mesoporous carbon was prepared by dual templating with a hard template (silica colloidal crystals) and a soft template (Pluronic F127), using phenol–formaldehyde precursors dissolved in ethanol [63]. Zhao’s group reported a mass preparation of hierarchical carbon–silica composite monoliths with ordered mesopores by using polyurethane (PU) foam as a sacri- ficial scaffold. The macroporous PU foam provides a large, 3D, interconnecting interface for evaporation-induced self-assembly (EISA) of the coated phenolic resin–silica block copolymer composites, thus endowing composite monoliths with a diversity of macroporous architectures [64]. Recently, the same group reported a direct synthesis of transparent ordered mesostructured resin–silica com- posite monoliths with uniform rectangular shape through the EISA process by copolymerization of tetraethyl orthosilicate and resol in the presence of triblock copolymer Pluronic F127 as a template [65]. The key factor of this synthesis is the good interoperability and compatibility of the plastic organic resin polymers and the rigid silica skeleton. As a result, multiple choices of the products (ordered mesoporous carbon or silica monoliths with integrated macroscopic morphologies similar to the original composite monoliths) can be realized by either removal of silica in HF solution or elimination of carbon by simple combustion. To date, the hydrogen-bonding interactions have been extensively explored as the self-assembly driving force between block copolymer surfactants and carbon precursors. As viewed from the current research, the success of hydrogen-bonding induced self-assembly is only in a small mesopore range (3–10 nm). The ground- breaking achievements in achieving well-ordered porosity in either micropore scale (2 nm) or larger mesopore range (10–50 nm) are still grand challenge. Moreover, the common features of most current syntheses are that they usually take a day, or even longer, and use inorganic catalysts (HCl or NaOH) for the polymerization and self-assembly. Hence, to explore new polymerization systems (new carbon precur- sors, organic catalysts) that are more time-effective is an exciting research area. In Fig. 2.13  a–c Breakthrough curves, a 14 % mixture of CO2 in N2 is fed into a bed of HCM-DAH-1, HCM- DAH-1-900-1, and HCM- DAH-1-900-3, respectively. d Recycle runs of CO2 adsorption–desorption on HCM-DAH-1 at 25 °C, using a stream of 14 % (v/v) CO2 in N2, followed a regeneration by Ar flow. Reprinted with the permission from Ref. [61]. Copyright 2011 American Chemical Society
  • 42. 32 A.-H. Lu et al. addition, hierarchical structured monolithic carbons with multimodal porosity would be more suitable for application in gas capture and separation. More desirably, the effluences of multilength-scale pores on the sorption kinetics and storage capability should be figured out by experimental and computational works. 2.4.2.2 Films Besides the investigation of monolithic carbons with well-ordered mesoporosity as CO2 sorbents, the synthesis of ordered mesoporous carbon films for CO2 capture (membrane gas separation) also attracts much interest. Noticeably, highly ordered mesoporous carbon with cubic Im3m symmetry has been synthesized successfully via a direct carbonization of self-assembled F108 (EO132PO50EO132) and RF com- posites obtained in a basic medium of non-aqueous solution [66]. Dai et al. [49] demonstrated a stepwise self-assembly approach to the preparation of large-scale, highly ordered nanoporous carbon films (Fig. 2.14). The synthesis of well-defined porous carbon films involves four steps: (1) mono- mer–block copolymer film casting, (2) structure refining through solvent annealing, (3) polymerization of the carbon precursor, and (4) carbonization. Zhao et al. [67] reported the fabrication of free-standing mesoporous carbon thin films with highly ordered pore architecture via a simple coating-etching method. The mesoporous carbon films were first synthesized by coating a resol precursors/Pluronic copoly- mer solution on a pre-oxidized silicon wafer, forming highly ordered polymeric mesostructures based on organic–organic self-assembly, followed by carbonizing at 600 °C and finally etching of the native oxide layer between the carbon film and the silicon substrate. Mild reacting conditions and wide composition ranges are the obvi- ous advantages of the method over the techniques previously reported [51, 68, 69]. Based on mesoporous RF-derived carbon films, Yoshimune et al. [70] inves- tigated the permeation properties of different gases, including H2, He, N2, CF4, and condensable gases of CO2 and CH4. As expected, these membranes exhib- ited relatively high permeances due to their well-developed mesoporous structure. By comparing permeances of the six gases on the RF carbon films at 303 K, the authors found that the gas permeances exhibited a sublinear dependence on the inverse square of the molecular weights, which are predominantly governed by the Knudsen mechanism. Interestingly, the permeances of condensable gases of CO2 and CH4 were accelerated. This is because the RF carbon films have both mesopores and a small number of micropores, and the enhanced permeance is attributed to the strong adsorption of condensable gases in the narrower micropo- res due to the surface diffusion mechanism. However, the effect of molecular siev- ing mechanism, which allows smaller gas molecules such as those of He to diffuse faster than larger gas molecules such as those of CF4, is negligible since the gas permeances of the RF carbon membranes are independent of the kinetic diame- ter of the permeating molecules. Consequently, the transport mechanism of these membranes is mainly governed by Knudsen diffusion, and the existence of a small number of micropores might have induced the surface diffusion.
  • 43. 332  Porous Carbons for Carbon Dioxide Capture Very recently, Hao et al. [71] report a wet-chemistry synthesis of a new type of porous carbon nanosheets whose thickness can be precisely controlled over the nanometer length scale. This feature is distinct from conventional porous carbons that are composed of micron-sized or larger skeletons, and whose structure is less controlled. Smartly, the synthesis uses graphene oxides (GO) as the shape-direct- ing agent and asparagine as bridging molecules that connect the GO and in situ grown polymers by electrostatic interaction between the molecules. The assembly of the nanosheets can produce macroscopic structures, i.e., hierarchical porous carbon monoliths which have a mechanical strength up to 28.9 MPa, the highest reported for the analogs. The synthesis provides precise control of porous car- bons over both microscopic and macroscopic structures at the same time. In all syntheses, the graphene content used was in the range 0.5~2.6 wt%, which is sig- nificantly lower than that of common surfactants used in the synthesis of porous materials. This indicates the strong shape-directing function of GO. In addition, the overall thickness of the nanosheets can be tuned from 20 to 200 nm (Fig. 2.15) according to a fitted linear correlation between the carbon precursor/GO mass ratio and the coating thickness. The porous carbon nanosheets show impressive CO2 adsorption capacity under equilibrium, good separation ability of CO2 from N2 under dynamic conditions, and easy regeneration. The highest CO2 adsorption capacities can reach 5.67 and Fig. 2.14  Electron microscopy images of the carbon film. a Z-contrast image of the large-scale homogeneous carbon film in a 4 × 3 mm area. The scale bar is 1 mm. b Z-contrast image show- ing details of the highly ordered carbon structure. The scale bar is 300 nm. c HR-SEM image of the surface of the carbon film with uniform hexagonal pore array. The pore size is 33.7 ± 2.5 nm, and the wall thickness is 9.0 ± 1.1 nm. The scale bar is 100 nm. d SEM image of the film cross section, which exhibits all parallel straight channels perpendicular to the film surface. The scale bar is 100 nm. Reproduced from Ref. [49] by permission of John Wiley Sons Ltd
  • 44. 34 A.-H. Lu et al. 3.54 CO2 molecules per nm3 pore volume and per nm2 surface area at 25 °C and ~1 bar (Fig. 2.16). The probable reason is that the interaction of PCNs samples with CO2 molecules is strong due to (a) the large amount of microporosity with pore size of ca. 8 Å and (b) the polar surface caused by the residual heteroatom- containing (e.g., O, N) species. These dynamic data provide clear evidence that PCN-17 is extremely selective for adsorbing CO2 over N2, which represents a sig- nificant step forward in rationally designing a material for dilute CO2 separation in humid conditions. These values are ideally consistent with the pure CO2 adsorp- tion data at partial pressures of 0.14, 0.09 and 0.04 bar, indicating its extraordinary moisture resistance. The cycling experiments using CO2/H2O/N2 of 4/3/93 v% also verified the selective and reversible CO2 adsorption capacity of PCN-17 (Fig. 2.16e). A sample saturated with CO2 was subjected to an Ar purge flow of 15 mL min−1 at 50 °C. After approximately 30 min, no CO2 was detected in the effluent. Successive regenerations reveal that the sample retains more than 97 % of its intrinsic capacity after such mild regeneration (Fig. 2.16f). The 3 % loss of CO2 capacity may be due to the strongly adsorbed CO2 on highly active sites. This can be explained by the high Qst at the ultra-low CO2 uptake. As the regeneration temperature increases to 100 °C, the residual CO2 (ca. 3 %) can also be recovered. Fig. 2.15  FE-SEM images with low and high magnification of the obtained porous carbon nanosheets with different thickness: a, b PCN-17, c, d PCN-71, e, f PCN-82. The marked coating thickness on the top of b, d, f is the average thickness based on the measurements. Reproduced from Ref. [71] by permission of The Royal Society of Chemistry
  • 45. 352  Porous Carbons for Carbon Dioxide Capture 2.4.2.3 Spheres The synthesis of porous carbon nanospheres for CO2 capture is another important topic due to their combined features such as shortened dimensions, increased sur- face area, easy surface or bulk functionalization. Generally, CS include solid spheres and hollow spheres, which can be prepared through either self-assembly method or templating way [72, 73]. For example, Liu et al. [74] developed a methodology to synthesize monodisperse RF resin polymer colloidal spheres and their carbonaceous analogs through a modified Stöber method. The key to the successful synthesis is using ammonia in the reaction system; its role, they consider, lies in not only accel- erating the polymerization of RF, but also supplying the positive charges that adhere to the outer surface of spheres to prevent particle aggregation. The particle size of the RF resin colloidal spheres obtained can be finely tuned by changing the ratio of alcohol/water, the amounts of ammonia and RF precursor, using alcohols with short alkyl chains, or introducing the triblock copolymer surfactant. Following the same synthesis principle, Jaroniec et al. reported the prepara- tion of a series of CS by carbonization of phenolic resin spheres via the modified Stöber method. As shown in Fig. 2.17, all samples show spherical morphology with the average diameter of 570, 420, 370, and 200 nm for as-synthesized CS-6, CS-6-CD-4, CS-6-CD-8, CS-6-CD-12 carbon spheres, respectively. The particle Fig. 2.16  CO2 adsorption evaluation of the PCNs. a, b CO2 adsorption isotherms for high and low CO2 partial pressures at 25 °C, where the solid line represents a Toth model fit to the CO2 isotherms. c The number of CO2 molecules adsorbed per nm3 pore volume and d per nm2 surface area for PCNs with different thickness. e, f CO2 separation evaluation of PCN-17 in dynamic breakthrough tests. e Breakthrough curves and f cycling of CO2 separation from a stream of CO2/H2O/ N2 of 4/3/93 v% at 25 °C, following a regeneration by an Ar purge at 50 °C. Reproduced from Ref. [71] by permission of The Royal Society of Chemistry
  • 46. 36 A.-H. Lu et al. size is decreasing with increasing activation time, indicating deterioration of the outer surface of CS with activation time. The obtained activated CS having high surface area (from 730 to 2,930 m2 g−1), narrow micropores (1 nm), and, impor- tantly, high volume of these micropores (from 0.28 to 1.12 cm3 g−1) are obtained by CO2 activation of the aforementioned CS. The remarkably high CO2 adsorption capacities, 4.55 and 8.05 mmol g−1, are measured on these carbon nanospheres at 1 bar and two temperatures, 25 and 0 °C, respectively [75]. The CO2 adsorption capacity of CS depends not only on their textural char- acteristics, but also on the surface chemistry, which can be modified with differ- ent methodologies. For example, nitrogen-doped phenolic resin-based CS were prepared by a slightly modified Stöber method using ammonia as nitrogen source. The as-synthesized phenolic resin spheres and the CS obtained by carbonization of polymer spheres at 600 °C showed spherical morphology with the average diameter of 600 and 550 nm, respectively. A direct KOH activation of polymeric spheres gave carbons with small micropores (0.8 nm) and large specific surface area (2,400 m2 g−1), which are able to adsorb an unprecedented amount of CO2 (up to 8.9 mmol g−1) at 0 °C and ambient pressure [76]. Fig. 2.17  TEM images of CS-6 (a), CS-6-CD-4 (b), CS-6-CD-8 (c), and CS-6-CD-12 (d). CO2 adsorption isotherms for CS-6-CD-t measured at 25 °C (e) and 0 °C (f). Reprinted with the permission from Ref. [75]. Copyright 2013 American Chemical Society
  • 47. 372  Porous Carbons for Carbon Dioxide Capture Later on, the same group also reported a series of cysteine-stabilized phenolic resin- based polymer and CS prepared by the modified Stöber method [77]. They believe cysteine plays a very important role in the formation of such nanospheres, acting as a particle stabilizer and a source of heteroatoms (nitrogen and sulfur) that can be intro- duced into these spheres. The diameter of these spheres can be tuned in the range of 70–610 nm by adjusting the cysteine amount and reaction temperature. Since polymer spheres obtained in the presence of cysteine contain sulfur and nitrogen heteroatoms, they are promising in CO2 capture. For the research regarding CS, another important trend is to prepare monodis- perse, uniform, and colloidal spheres, which can serve as model carbons for fun- damental analysis in many applications including CO2 capture. For example, Xu’s group has created a novel and general method to prepare monodisperse carbon nano- spheres with a regular round ball-like shape [73, 78]. In their synthesis, three steps are involved: (1) synthesize monodisperse polystyrene spheres by soap-free emulsion polymerization; (2) increase the surface cross-linking degree of polystyrene spheres via Friedel Crafts alkylation as a post-cross-linking reaction; (3) carbonize the reac- tion product. By adjusting the post-cross-linking reaction time, the size of hollow core can be finely tuned. This is a novel method in the field of fabrication of CS. Furthermore, it has been known that monodisperse colloidal spheres have the ability to self-assemble into three-dimensional periodic colloidal crystals, only when their size distributions are less than 5 % [79]. That is a particular challenge to establish a new and facile synthesis strategy toward truly monodispersed carbon nanospheres [80]. Wang et al. [81] have established a new strategy of synthesis of highly uniform carbon nanospheres with precisely tailored sizes and high mono- dispersity on the basis of the benzoxazine chemistry. 2.4.3 Hard-Templated Porous Carbons Nanocasting is a process in which a mold (may be called as hard template, scaf- fold) over nanometer scale is filled with a precursor, and after processing, the initial mold is afterward removed [82–87]. In this way, the space once occupied by the host mold is thus transferred into pores of the final carbon products, and the carbon in the original template pores is released as a continuous carbon framework. Nanocasting usually involves the following steps: (1) preparation of a porous template with con- trolled porosity; (2) introduction of a suitable carbon precursor into the template pores through techniques such as wet impregnation, CVD, or their combination; (3) polymerization and carbonization of the carbon precursor to generate an organic– inorganic composite; and (4) removal of the inorganic template. In the past decades, nanocasting pathway has been demonstrated as a controllable method in preparing carbon monoliths with tailorable pore size over several length scales. The keys rely on preparing a template with accessible porosity and a thermal stable carbon precur- sor such as phenolic resin, sucrose, furfuryl alcohol (FA), acrylonitrile, acetonitrile, and mesophase pitch. In the following part, we discuss the detailed synthesis princi- ple based on several representative examples.
  • 48. 38 A.-H. Lu et al. 2.4.3.1 Porous Carbons Replicated from Porous Silica Porous carbons replicated from porous silica are extensively investigated. For exam- ple, Lindén and coworkers prepared hierarchical porous monolithic carbon contain- ing wormholelike mesopores and macropores [88–90]. In a similar way, Shi et al. [91] prepared a novel porous carbon with co-continuous structure and trimodal pores using a hierarchical silica monolith as the template. Hu et al. [92] synthesized hierar- chically porous carbons with a relatively higher graphite-like ordered carbon struc- ture by using meso-/macroporous silica as a template and using mesophase pitch as a precursor. Yin’ group also reported a preparation of mesoporous nitrogen-doped carbon (N-MC) with highly ordered two-dimensional hexagonal structures using diaminobenzene (DAB) as carbon and nitrogen sources, ammonium peroxydisulfate (APDS) as an oxidant, and SBA-15 as a hard template [93]. By adjusting the synthe- sis temperatures in a range of 70–100 °C, the pore diameter of the as-made materials can be tuned from 3.4 to 4.2 nm, while the specific surface area of the N-MC with a nitrogen content of 26.5 wt% can be tuned from 281.8 to 535.2 m2 g−1. The C/N molar ratio of the samples can be tuned in a range of 3.25–3.65 by adjusting the mole ratio of DAB/APDS precursors at a synthesis temperature of 80 °C, while the pore diameter of the N-MC can be tuned in a range of 4.1–3.7 nm. The above nanocasting method was far more successful, but the multisteps and long synthesis period it involved are impressive. To simplify the tedious proce- dures, researchers made massive efforts. Han and coworkers developed a one-step nanocasting technique to synthesize micro-/mesoporous carbon monoliths with very high BET surface area (ca. 1,970 m2 g−1) and ca. 2 nm mesopores by the cocondensation of β-cyclodextrin with tetramethylorthosilicate [94]. Carbon nitride (CN) is a well-known and fascinating material that has attracted worldwide attention because the incorporation of nitrogen atoms in the carbon nanostructure can improve the mechanical properties and surface chemistry. As a result, increasing efforts have been recently devoted to the synthesis of CN. Vinu et al. prepared two-dimensional mesoporous carbon nitride (MCN) with tunable pore diameters using SBA-15 materials with different pore diameters as templates through a simple polymerization reaction between ethylenediamine (EDA) and carbon tetrachloride (CTC) by a nano hard-templating approach [95]. HRTEM was used to further examine the structural order and morphology of the mesoporous CN materials with different pore diameters. The pore diameter of the MCN materials can be easily tuned from 4.2 to 6.4 nm without affecting their structural order. The carbon-to-nitrogen ratio of the MCN decreases from 4.3 to 3.3 with increasing weight ratio of EDA to CTC from 0.3 to 0.9. The optimum EDA-to-CTC weight ratio required for fabricating the well-ordered MCN materi- als with excellent textural parameters and high nitrogen content is around 0.45. The specific surface area and the specific pore volume of MCN materials can be adjusted ranging between 505 and 830 m2 g−1 and 0.55–1.25 cm3 g−1. In a similar way, Zhao’s group reported the preparation of porous CN spheres with partially crystalline frameworks via a nanocasting approach by using spheri- cal mesoporous cellular silica foams (MCFs) as a hard template, and EDA and