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Review Paper by : Hyun Tae Hwang,Feng Qi,Chongli
Yuan,Xuebing Zhao,Doraiswami Ramkrishna,Dehua
Liu,Arvind Varma
4th April 2014
 In the recent years ,owing to emerging economies and increasing
population, the price of gasoline and diesel remains high.
 The available supply of fossil fuels may not last longer than 50
years.
 İncreasing CO2 emissions due to burning fossil fuels put
pressure on the ecological cycle and it has impact on climate
change.
 Biodiesel, as an alternative fuel from renewable sources which
contain free fatty acids (FFAs) and triglycerides (TGs), can
provide a partial solution to this problem.
Biodiesel, a mixture of fatty acid alkyl esters (FAAEs), can
be obtained by esterification of FFAs or transesterification of
TGs . The typical chemical reactions involved in biodiesel
production are shown in Figure 1.
 Lipases can convert both FFAs and TGs to produce FAAE without
soap formation in a single reactor.
 Despite its great promise, there are major challenges inadapting
the lipase-catalyzedprocess to industrial scale, including
performance, stability, recyclability, and production of lipases.
 Specifically, the rate of enzymatic reactions are generally low.
 Although lipase is potentially recyclable, it tends to lose activity
after continuous operation and can be deactivated by short-
chain alcohols and glycerol.
 Improving the performance and durability of lipase and reducing
its manufacturing cost thus hold the key to large-scale
commercialization of lipase-catalyzed biodiesel production.
 The purpose of the review is the utilization of lipase in
biodiesel production by using protein engineering methods
and lipase production methods.
 In this review, we will focus on ;
(1) Lipase redesign using directed evolution and rational design
approaches,
(2) Lipase production using host strain engineering and
metabolic engineering techniques.
 Increasing the working temperature range of lipases by
improving thermostability.
 It is desirable to engineer a lipase with prolonged lifetimes by
enhancing its resistance to both natural and short-chain
facilitated degradation pathways.
 Low reaction rates are generally observed in lipase-catalyzed
processes. Increasing the reaction rate is thus crucial for the
success of industrial lipases.
 Finally, most natural lipases have been evolved to target a
specific type of substrate with defined chain lengths, while for
industrial processes adaptability to various feedstocks with
distinctive composi-tions is desirable
 Two major protein-engineering approaches, namely rational
design and directed evolution, have been applied to improve the
relevant properties desired.
 Although both approaches can improve functional properties of
lipases, the choice of method depends on the availability of
knowledge such as the structure-function relationship of a
specific lipase and high-throughput screening approaches.
 Rational Design :The rational design of proteins requires a priori
knowledge of the structure-function relation of an enzyme.
 If the structural information of a specific type of lipase is
missing, the structure of a homologous enzyme can be utilized
to facilitate the modification process.
 For most lipases, access to the active site containing a serine,
histidine and aspartate triad, is shielded by a lid domain. This lid
consists of a-helices, which are connected by a loop, linked to the
body of a lipase. In the open and active form of the lipase, the lid
moves away by rotating hinge region and makes the active site
accessible to the substrate.
 Directed evolution : The most commonly adopted approaches for
performing directed evolution start with error-prone polymerase chain
reaction (ep-PCR) and/or DNA shuffling.
 Provided specific examples of how various protein engineering
techniques has been used to improve thermostability, organic solvent
stability and substrate specificity of lipases.
 Thermostability : Several structural parameters contribute to the
thermostability of a lipase, primarily polarity of enzyme surfaces such as
the lid domain. Since there are many candidate amino acid sites for
possible mutations, as compared to rational design, directed evolution is
generally more efficient in exploring all potential mutants.
 Stability in Organic Solvent : Most hydrophilic and hydrophobic residues
face towards the core and the surface, respectively, a change in surface
hydrophobicity would influence lipase contact with solvents. Therefore,
modifications of surface residues of lipases, particularly in the loop
region, can lead to improved enzyme stability in organic solvents. For
this, similar to the case of thermostability, it appears that directed
evolution may be more efficient than the rational design method.
 Catalytic Activity and Substrate Specificity: Designing regions of lid and
substrate-binding site has proven to be effective to modify the activity
of lipase, suggesting that site-directed mutagenesis method is an
efficient approach.
 Lipases are ubiquitous in nature and found in plants, animals
and microorganisms. Among them, microbial lipases are the
most commonly used in industrial applications due to their
selectivity, stability and broad substrate specificity.
 The recent advances in lipase production are host strain and
metabolic engineering techniques.
 Host Strain Selection :
 Bacteria
 Yeasts
 Fungi
 The standards of quantity and manipulation of industrial
processes, cloning and expression of the recombinant lipase
genes are the most promising approaches to obtain large
amounts of pure lipases.
 Promoter optimization is a commonly used strategy which
significantly enhances the production of lipases.
 Gene modification that makes the genes adaptable for
expression in the recombinant host cells has also been
utilized.
 Regardless of the hosts adopted, the application of
metabolic engineering represents a fruitful direction
for increasing the production rate of lipase.
 In this connection, the use of constraint-based
approaches, which have focused on increasing yield
of metabolic products, has taken precedence over the
more reasonable dynamic approaches for increasing
productivity. Towards this end, cybernetic models
(Ramkrishna and Song, 2012; Song and Ramkrishna,
2011) have potential for success because of their
focus on dynamics and capacity for accounting of
regulatory processes in metabolism.
 Although modern molecular simulation tools can provide
insightful suggestions regarding the modifications sites, the
agreement between simulation predictions and experimental
outcomes are not always satisfactory.
 Although modern protein engineering techniques can be used
to improve some particular aspect of lipase performance,
most technical challenges are affiliated with the stability of
the enzyme that requires global optimization of the overall
protein structures.
 The current supply of lipases falls short to meet the
increasing demand. This challenge can be addressed by
screening for novel lipase-producing microorganisms and
performing metabolic engineering.
 Lipase-catalyzed biodiesel production from renewable sources
has several advantages over the conventional chemical-catalyzed
process, including lower environmental concerns and energy
consumption.
 Advances in modeling and computational tools for sequential
and structural analysis as well as screening systems will further
facilitate development of high-performance lipases.
 Optimization of lipase production systems can increase
productivity while decreasing product cost. For large-scale
commercialization of lipase-catalyzed process, enzyme
immobilization and optimization of the process will be also
required, which can further decrease total product cost.
 It is concluded that a concerted research program which
combines lipase engineering and metabolic engineering for high
lipase productivity, and reaction engineering for process
intensification, is likely to yield promising outcome for
widespread application of the lipase-catalyzed biodiesel
production process.
Prepared by Melike Şeyma Kadayıfçı

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Lipase catalyzed process for biodiesel production protein engineering and lipase production melike şeyma kadayıfçı

  • 1. Review Paper by : Hyun Tae Hwang,Feng Qi,Chongli Yuan,Xuebing Zhao,Doraiswami Ramkrishna,Dehua Liu,Arvind Varma 4th April 2014
  • 2.  In the recent years ,owing to emerging economies and increasing population, the price of gasoline and diesel remains high.  The available supply of fossil fuels may not last longer than 50 years.  İncreasing CO2 emissions due to burning fossil fuels put pressure on the ecological cycle and it has impact on climate change.  Biodiesel, as an alternative fuel from renewable sources which contain free fatty acids (FFAs) and triglycerides (TGs), can provide a partial solution to this problem.
  • 3. Biodiesel, a mixture of fatty acid alkyl esters (FAAEs), can be obtained by esterification of FFAs or transesterification of TGs . The typical chemical reactions involved in biodiesel production are shown in Figure 1.
  • 4.  Lipases can convert both FFAs and TGs to produce FAAE without soap formation in a single reactor.  Despite its great promise, there are major challenges inadapting the lipase-catalyzedprocess to industrial scale, including performance, stability, recyclability, and production of lipases.  Specifically, the rate of enzymatic reactions are generally low.  Although lipase is potentially recyclable, it tends to lose activity after continuous operation and can be deactivated by short- chain alcohols and glycerol.  Improving the performance and durability of lipase and reducing its manufacturing cost thus hold the key to large-scale commercialization of lipase-catalyzed biodiesel production.
  • 5.  The purpose of the review is the utilization of lipase in biodiesel production by using protein engineering methods and lipase production methods.  In this review, we will focus on ; (1) Lipase redesign using directed evolution and rational design approaches, (2) Lipase production using host strain engineering and metabolic engineering techniques.
  • 6.  Increasing the working temperature range of lipases by improving thermostability.  It is desirable to engineer a lipase with prolonged lifetimes by enhancing its resistance to both natural and short-chain facilitated degradation pathways.  Low reaction rates are generally observed in lipase-catalyzed processes. Increasing the reaction rate is thus crucial for the success of industrial lipases.  Finally, most natural lipases have been evolved to target a specific type of substrate with defined chain lengths, while for industrial processes adaptability to various feedstocks with distinctive composi-tions is desirable
  • 7.  Two major protein-engineering approaches, namely rational design and directed evolution, have been applied to improve the relevant properties desired.  Although both approaches can improve functional properties of lipases, the choice of method depends on the availability of knowledge such as the structure-function relationship of a specific lipase and high-throughput screening approaches.  Rational Design :The rational design of proteins requires a priori knowledge of the structure-function relation of an enzyme.  If the structural information of a specific type of lipase is missing, the structure of a homologous enzyme can be utilized to facilitate the modification process.
  • 8.  For most lipases, access to the active site containing a serine, histidine and aspartate triad, is shielded by a lid domain. This lid consists of a-helices, which are connected by a loop, linked to the body of a lipase. In the open and active form of the lipase, the lid moves away by rotating hinge region and makes the active site accessible to the substrate.
  • 9.  Directed evolution : The most commonly adopted approaches for performing directed evolution start with error-prone polymerase chain reaction (ep-PCR) and/or DNA shuffling.
  • 10.  Provided specific examples of how various protein engineering techniques has been used to improve thermostability, organic solvent stability and substrate specificity of lipases.  Thermostability : Several structural parameters contribute to the thermostability of a lipase, primarily polarity of enzyme surfaces such as the lid domain. Since there are many candidate amino acid sites for possible mutations, as compared to rational design, directed evolution is generally more efficient in exploring all potential mutants.  Stability in Organic Solvent : Most hydrophilic and hydrophobic residues face towards the core and the surface, respectively, a change in surface hydrophobicity would influence lipase contact with solvents. Therefore, modifications of surface residues of lipases, particularly in the loop region, can lead to improved enzyme stability in organic solvents. For this, similar to the case of thermostability, it appears that directed evolution may be more efficient than the rational design method.  Catalytic Activity and Substrate Specificity: Designing regions of lid and substrate-binding site has proven to be effective to modify the activity of lipase, suggesting that site-directed mutagenesis method is an efficient approach.
  • 11.  Lipases are ubiquitous in nature and found in plants, animals and microorganisms. Among them, microbial lipases are the most commonly used in industrial applications due to their selectivity, stability and broad substrate specificity.  The recent advances in lipase production are host strain and metabolic engineering techniques.  Host Strain Selection :  Bacteria  Yeasts  Fungi
  • 12.  The standards of quantity and manipulation of industrial processes, cloning and expression of the recombinant lipase genes are the most promising approaches to obtain large amounts of pure lipases.  Promoter optimization is a commonly used strategy which significantly enhances the production of lipases.  Gene modification that makes the genes adaptable for expression in the recombinant host cells has also been utilized.
  • 13.  Regardless of the hosts adopted, the application of metabolic engineering represents a fruitful direction for increasing the production rate of lipase.  In this connection, the use of constraint-based approaches, which have focused on increasing yield of metabolic products, has taken precedence over the more reasonable dynamic approaches for increasing productivity. Towards this end, cybernetic models (Ramkrishna and Song, 2012; Song and Ramkrishna, 2011) have potential for success because of their focus on dynamics and capacity for accounting of regulatory processes in metabolism.
  • 14.  Although modern molecular simulation tools can provide insightful suggestions regarding the modifications sites, the agreement between simulation predictions and experimental outcomes are not always satisfactory.  Although modern protein engineering techniques can be used to improve some particular aspect of lipase performance, most technical challenges are affiliated with the stability of the enzyme that requires global optimization of the overall protein structures.  The current supply of lipases falls short to meet the increasing demand. This challenge can be addressed by screening for novel lipase-producing microorganisms and performing metabolic engineering.
  • 15.  Lipase-catalyzed biodiesel production from renewable sources has several advantages over the conventional chemical-catalyzed process, including lower environmental concerns and energy consumption.  Advances in modeling and computational tools for sequential and structural analysis as well as screening systems will further facilitate development of high-performance lipases.  Optimization of lipase production systems can increase productivity while decreasing product cost. For large-scale commercialization of lipase-catalyzed process, enzyme immobilization and optimization of the process will be also required, which can further decrease total product cost.  It is concluded that a concerted research program which combines lipase engineering and metabolic engineering for high lipase productivity, and reaction engineering for process intensification, is likely to yield promising outcome for widespread application of the lipase-catalyzed biodiesel production process.
  • 16. Prepared by Melike Şeyma Kadayıfçı