Process Technix has become a prominent manufacturer of special purpose machines, inspection fixtures, machining fixtures, welding fixtures, inspection gages, panel checkers, wire harness test box, test box with connectors, assembly tables, belt conveyor, slat conveyor, scissor lift, control panel, tube bending dies, follower blocks, heavy duty material storage racks, mezzanine floor.
2. Mission Statement
Mission:
We are committed to introduce new design & technology at lower cost
in automation industry.
Vision:
To be among the creative, innovative & on time leader in automation
industry.
Objective:
To provide innovative and low cost automation to automotive industry.
3. Work Areas
• SPM: Design and manufacturing of special purpose machines.
• Welding, Machining, Inspection Fixtures: Design and
manufacturing of Panel Checkers and Inspection Gages,
• Wire Harness Test Box: Test box with connectors.
• Assembly Tables: Tables in Aluminum Extrusion and MS Square
Pipe with SS, MS, Wood top for assembly operation.
• Material Handling: Belt conveyor, Slat conveyor, Scissor lift.
• Control Panel: Control panel manufacturing with electrical wiring
• LCA: Low cost automation for process improvement needs.
• Tooling's: Change over tools, Tube bending dies, follower blocks.
• Heavy Duty Material Storage Racks: Ware house solution
• Mezzanine Floor: Floor space optimization
4. The Team
• Prashant Kharwante,
– BE Mechanical having 18 years of industrial experience in ME automation.
Responsible for project management and marketing.
• Sagar Bhujbal,
– BE Mechanical having 6 years of industrial experience in Design. Responsible for
design activities. Supported by 1 associates.
• Jeevan Shinde,
– Diploma in Electronics supporting to equipment assembly and trials. Supported by
1 associates.
• Pradeep Chavan
– ITI in Mechanical draftsman with 8 years machine assembly experience
• Vinayak Gawade
– BE Mechanical supporting to mechanical, electrical panel wiring & PLC
programming.
• Workmen : 2 no for fabrication.
5. List of Machines
(At associates)
• VMC (Vertical Machining Center)
– Size: 800x600
– Make: BFW
• Universal Milling Machine, 2nos
– Used to size the stock to required size.
• M1TR,
– It’s a DRO machine used to drilling, reaming, boaring to required geometry with
accuracy of 0.05mm.
• Lathe: 2 no
• Drilling machine: 1 no
• MAG (Co2) :1 No
• Arc Welding machine: 1 no
7. Installations
• Greasing System for piston :
– This is for commercial vehicle hand break valve.
– Use of VR Coatings grease Pump.
– Customer: Knorr Bremse, Hinjawadi, Pune
8. Installations
• Filter Checking machine:
– This is for commercial vehicle hand break valve.
– Filter detection with help of Gefran LVDT.
– Customer: Knorr Bremse, Hinjawadi, Pune
9. Installations
• Leak test machine:
– This is for commercial vehicle break valve.
– Leak test based on differential pressure.
– Use of SMAR pressure transmitter.
– Facility of data logging
– Customer: Knorr Bremse, Hinjawadi, Pune
10. Installations
• Dimpling Pneumatic Fixture:
– This is for dimpling on intercooler tube from both sides.
– Customer: Tata Toyo Radiator, Hinjawadi, Pune
11. Installations
• Wire Harness Test Fixture:
– This is for U321 project wire harness testing.
– Customer: Grupo Antolin, Ranjangaon, Pune
12. Installations
• Radiator Tank Setting Fixture:
– This is for radiator tank cleaning & pre assembly with core.
– Customer: Tata Toyo Radiator, Hinjawadi, Pune
13. Installations
• Drum pressing fixture:
– This is for drum pressing on motor of window regulator.
– Use of SMC clamp cylinder
– Customer: Grupo Antolin, Ranjangaon, Pune
14. Installations
• Noise Enclosure:
– Noise Enclosure for existing End of Line test machine with door opening with rod
less pneumatic cylinder. Size 2m (W) x 1.2m (D) X 2.2m (H).
– Outside SS with mineral wool panel & noise absorption panel to maintain 55 db.
– Customer: Grupo Antolin, Ranjangaon, Pune
15. Installations
• Torqueing Equipment:
– A Semi automatic equipment for Fuze
– A unique tightening tool for headless cap torqueing of 14-17 Nm torque
– Customer: Ammunition Factory, Khadki, Pune
16. Installations
• Assembly Equipment:
– An automatic equipment for assembly of Sunvisor and Arm Bracket.
– A unique press mechanism along with cutting & rotation test of torque of 4-10 Nm.
– Customer: Grupo Antolin, Ranjangaon, Pune
17. Installations
• Assembly Equipment:
– An automatic equipment for assembly of Mirror on Sunvisor.
– A simple press mechanism along with adjustable position along with poke yoke.
– Customer: Grupo Antolin, Ranjangaon, Pune.
18. Installations
• Assembly Equipment:
– An automatic equipment for assembly of metal clip and plastic housing.
– A unique mechanism along with greasing during clipping operation.
– Customer: Grupo Antolin, Ranjangaon, Pune
23. Installations
• Material Handling:
– Trolleys, for various material handling application.
– Aluminum extrusion tables and trollies
– Pipe joints tables and trollies
24. Installations
• Oiler Conveyor:
– Conveyor for rust preventive oil application to machined parts.
– A Unique rolling rod chain mechanism passion through oil bath and drying the
parts till reach to operator to unload.
