FANUC Profinet TIA Portal Integration.pdf

FANUC Profinet TIA Portal Integration
Haresh Moradia
Senior Segment Engineer
Software and Controller Products Group
General Industries and Automotive Segment
FANUC America Corporation

Today’s Speaker
Haresh Moradia
Software and Controller Products
Telephone: 248.377.7793
Email: Haresh.Moradia@fanucamerica.com
3900 W. Hamlin Rd.
Rochester Hills, Michigan 48309
www.fanucamerica.com

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Friday Webinar Series
Upcoming Schedule
FRIDAY TITLE PRESENTED BY
April 27, 2018 How to Help your Customer get Started with ZDT Jessica Vallis
May 11, 2018 How to Demo/Sell ZDT to your Customers Missy Walker

FANUC R-30+B Plus
Totally Integrated Automation
Version 14, Service Pack 1, Update 4
TIA Portal Integration

• Hardware and Software Requirements
– Siemens
– Fanuc
• TIA Portal V14 SP1 UPD4
– Creating a Project
– Creating a custom GSD File
• Configuring and Mapping IO
– I-Controller
– I-Device
– F-Device
FANUC R-30+B Plus – Overview

PCBDO000000038O
FANUC R-30+B Plus – Hardware
• Siemens Communication Card
– Siemens CP1604 # 6GK1 160-4AA01
(PCBDO000000038O)
– FANUC wide-mini motherboard
(A05B-2600-J075)
– FANUC CPL Profinet wide-mini PNCP1604
(PROFINET_ASSYIB)
• FANUC Controller
– R-30+B Plus A or B Cabinet
– Excludes Mate and Compact Cabinets PROFINET_ASSYIB

FANUC R-30+B Plus – Software
• Siemens Communication Card
– Firmware Version 2.7.2.0
– Included in load media (..productJ744)
• R-30+B Plus Controller
– I-Device and I-Controller Function
• V9.10P/05
• J709: PROFINET I/O G2
• J744*: PROFINET CP16XX Firmware
– F-Device Function
• V9.10P/06
• J709: PROFINET I/O G2
• J931**: PROFINET Safety
* includes firmware pn2720.fwl for Siemens CP1604; ** includes J568, DCS Safe I/O Connect

PROFINET
Hardware
R-30+B Plus
A and B Cabinets
R-30+B Plus
Mate Cabinet
R-30+B Plus
Compact Cabinet
MOLEX
I-Device
I-Controller
V9.10P/05 or later
+ R834*
V9.10P/05 or later
+ R834*
Targeted for
July 2018
I-Device
I-Controller
F-Device
V9.10P/05 or later
+ R834*
+ J931**
Targeted for
June 2018
Targeted for
July 2018
SIEMENS
I-Device
I-Controller
V9.10P/05 or later
+ J709
N/A N/A
I-Device
I-Controller
F-Device
V9.10P/06 or later
+ J709
+ J931**
N/A N/A
* includes J744 – PROFINET CP16XX Firmware; ** includes J568 – DCS Safe I/O Connect
FANUC R-30+B Plus – Hardware and Software Summary

PROFINET
Option
R-30+B Plus
A Cabinet
FIRMWARE GSDML
MOLEX
I-Device
I-Controller
V9.10P/08
+ R834*
ef2.bin
located in load media
..productJ744)
GSDML-V2.33-Fanuc-
A05B2600R834V910-
20170720.xml
..productR834
I-Device
I-Controller
F-Device
V9.10P/08
+ R834*
+ J931**
SIEMENS
I-Device
I-Controller
V9.10P/08
+ J709 pn2720.fwl
..productJ744)
CP1604 V2.7 GSDML
downloadable from Siemens
I-Device
I-Controller
F-Device
V9.10P/08
+ J709
+ J931**
* includes J744 – PROFINET CP16XX Firmware; ** includes J568 – DCS Safe I/O Connect
FANUC R-30+B Plus – Configuration For Webinar

FANUC America Corporation CONFIDENTIAL - Not To Be Re-Distributed In Any Form
4/23/2018 14

8-Port Switch
I-Controller
Siemens
6ES7516-
3FN01-0AB0
I-Controller
I-Device
F-Device
R-30+B Plus A-Cab
V9.10P/08
w/ CP1604
I-Devices
TURCK
TBEN-LG-8DIP-8DOP
CP1604
• R-30+B Plus A-Cabinet V9.10P/08
– J709: PROFINET I/O G2
– J744: PROFINET CP16XX Firmware
– J931: PROFINET Safety
• CP1604 PROFINET Siemens Card
– F/W V2.7.2.0 (..productJ744pn2720.fwl)
– CP1604 6GK1 160-4AA01 V2.7 GSDML
• Siemens PLC (6ES7516-3FN01-0AB0)
– I-Controller to I-Device (robot)
– F-Controller to F-Device (robot)
• (3) Turck IO Modules (TBEN-LG-8DIP-8DOP)
– IO Modules
– I-Devices to I-Controller (robot)
R-30+B Plus TIA Portal Integration – Network Diagram

• Go to Controlled Start
– Press MENU
– Press ‘0’ NEXT
– Press ‘1’ PROFINET Setup
• Expected Firmware is 2.7.2.0
– If firmware is not 2.7.2.0, an alarm message will be displayed
indicating incorrect version
– If current firmware does not match expected, perform
firmware update
• Firmware Update
– Firmware file name is: pn2720.fwl
– Firmware file location (..productJ744pn2720.fwl)
– Item 4 has the default file location for firmware (i.e.
FRH:PNG2pn2720.fwl)
– Press ‘3’ to download firmware. This will take up to 7
minutes. Press ‘F4’ to confirm
– Upon ‘firmware download successful’, press FCTN, ‘1’ START
COLD
R-30+B Plus TIA Portal Integration – Siemens Firmware Verification

4/23/2018 17
R-30+B Plus TIA Portal Integration – Set System Variable, Clear IO

• Go to DCS Menu (if start-up does present
screen)
– Press MENU
– Press ‘6’ SYSTEM
– Press ‘F1’ TYPE
– Press ‘9’ DCS
• Go to PROFINET Safety and press ‘ENTER’
– Ensure that Enable/Bypass is set to ‘ENABLE’
– Enter the Safety input size (byte): 8
– Enter the Safety output size (byte): 8
– Record the F-Address: 200
– F-Address is required for PLC
– Apply the DCS parameters and cycle power
R-30+B Plus TIA Portal Integration – Apply PROFINET DCS Parameters

R-30+B Plus TIA Portal Integration

Subnet on two ports
cannot be same
Since X1 is set to
192.168.1.XXX
X2 cannot be set to
192.168.1.XXX
Instead, 192.168.2.XXX can
be used
Perform this change next

Subnet on two ports
cannot be same
Since X1 is set to
192.168.1.XXX
X2 cannot be set to
192.168.1.XXX
Instead, 192.168.2.XXX can
be used

4/23/2018 30

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4/23/2018 37
Transfer area name:
Safety I/O
Type:
F-PS
Length:
8 byte
Submodule ID
(hex):
0x1008

4/23/2018 38

4/23/2018 39
Transfer area name:
Input
Output
Type:
CD
Length:
16 byte
Arrow directions
for Input
 for Output

4/23/2018 40
Set IP Address:
192.168.1.12
Uncheck boxes:
PROFINET device name…
Generate PROFINET device name…
PROFINET device
name:
cp1604

4/23/2018 41
Check Enable Customization
Modify
Vendor ID
Device ID
Article Number
Vendor Name
Product Name
Name of GSD bitmap file
Check Export software version
GSDML-01B7-000E-
R2000iB165FV910_CP1604V27.bmp
Latest BMP File

4/23/2018 42

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4/23/2018 48
Set IP Address:
192.168.1.16
192.168.1.17
192.168.1.18
Uncheck boxes:
Generate PROFINET device name…
PROFINET device name:
Turck_16
Turck_17
Turck_18
Be sure to assign name
to each device using
Online & Diagnostic for
each module

4/23/2018 49

4/23/2018 50

4/23/2018 51

4/23/2018 52
PROFINET I-Device requires that for a CP to act as an I-
Device, its final configuration must first be exported as a
GSDML file and then later imported in whichever project
will utilize the CP as an I-Device
Choose a Path that is readily accessible

4/23/2018 53

4/23/2018 54
The Load process will take some time
Below is successful Load; next cycle Robot controller power

4/23/2018 55

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4/23/2018 58
• Go to the SETUP PROFINET I/O
– Press MENU
– Press ‘6’ SETUP
– Press ‘3’ PROFINET
• Change Item #2, Start Mode from
STOP to RUN
• Press ‘F4’ YES, to Start Data Transfer
• Alarm banner will display ‘PRIO-625
PNIO(C) read in complete’

4/23/2018 59
• Go to the Config Screen
– Press ‘F3’ [OTHER]
– Press ‘4’ CONFIG

4/23/2018 60
• Note all three Turck IO
modules are successfully
enabled
• Next go to the status screen
– Press MENU
– Press ‘4’ STATUS
– Press ‘1’ PROFINET

4/23/2018 61
• Pressing detail shows more specific
information about the I/O Module
• This completes the I-Controller
configuration of the three Turck
modules
• Next we will configure the I-Device
and F-Device
• Return to PROFINET setup screen
– Press MENU
– Press ‘6’ SETUP
– Go to PROFINET
– Press ‘F3’ OTHER
– Press ‘3’ I-Device
– Press ‘2’ TRANSFER AREAS
– Press ENTER

4/23/2018 62
• The following screen displays the
configuration completed in the
previous steps
• Pressing ‘F2’ provides the details of
each slot connection
• Note the subslot for Safety Module
• Note the subslots for the Input and
Output modules, respectively
• Next, configure TIA portal to
connect the F-Device and I-Device
to the Siemens PLC

4/23/2018 63

4/23/2018 64

4/23/2018 65
• Newly added
CP1604 appears
under
– Other filed devices
– PROFINET I/O
– PLCs and CPs
– FANUC
– Robot Controller
– R30iB_Plus_Safe
• Drag and drop
R30iB_Plus_Safe
into the Network
View

4/23/2018 66

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4/23/2018 70

Switch Programming Language to
LAD = LADDER

Logic for Reintegration

1. Right Click the PLC_1
2. Go to Compile
3. Select Hardware and software (only changes)

1. Right Click the PLC_1
2. Go to Download to device
3. Select Hardware and software (only changes)

• Select the type of the PG/PC interface
(i.e. PN/IE)
– PG/PC Interface (i.e. Ethernet Adapter)
– Connection to interface (i.e. direct at slot X1)
• Select target device
– Three options available
– Select ‘Show accessible devices’
• Start search
– Scans the network for accessible devices
– Completed when search is finished and
accessible devices are found

• List of accessible devices displayed
– ef2-ioc: Robot I-Controller Profinet Port
– PLC_1: Siemens CPU 1516F-3
– (3) IO Modules: Turck TBEN-LG-8DIP-8DOP
– ef2-iod: R30iBPlus
• Select the PLC_1 as target device
• Press Load when PLC_1 is selected
• Continue without synchronization if
prompted, as shown below

• Continue without synchronization if
prompted
• Final checks are performed before loading
• Upon check completion
– Protection is checked
– Device configuration is ready for download to
device
– Consistent Download checks performed
• Device configuration
• Software
• Safety Program
• Press Load to download the configuration
– This will take some time

• Status and actions after downloading to
device will be displayed
– The download to PLC will display errors, if any
– A CRC comparison is performed
• Press Finish
• And then Go online as shown below

1. Configuration and Download is successful
2. Indicated by two green check marks for both PLC and Robot
Controller

• I-Device Function
– I/O can be mapped as digital, group,
and/or UOP
– Rack 100 Slot 1
• 16 bytes I/O for I-Device connection
– 128 bits to DI Rack 100 Slot 1
– 128 bits to DO Rack 100 Slot 1
• Cycle power to controller
• IO is now active (blue) as shown to
the right
BEFORE
AFTER
c

c
• Inputs are assigned to %Q12-27
• Outputs are assigned to %I12-27

c• Inputs are assigned to %Q12-27
• Outputs are assigned to %I12-27
DI
DO
c

• F-Device Function
– Robot Safety Inputs/Outputs
• Mapped to CSI and CSO Safety Bits
• 8 bytes total for each
• Modified and controlled by DCS
Safe I/O logic and PLC Safe
Logic
CSI
CSO

• I-Controller Function
– I/O can be mapped as digital, group,
and/or UOP
– Rack 99 Slot 1
• 8 bytes I/O for each Turck IO module:
– 24 bits total to DI Rack 99 Slot 1
– 24 bits total to DO Rack 99 Slot 1
• Cycle power to controller
• IO is now active (blue) as shown to
the right
BEFORE
AFTER

4/23/2018 88
• Digital Outputs to Turck IO
Modules
– DO[201 – 208]: Turck_16
– DO[209 – 216]: Turck_17
– DO[217 – 224]: Turck_18
• Manually set digital outputs and
observe Turck IO module outputs
turned on
• Digital inputs (i.e. proximity
switches, photo-eyes, etc.) can be
attached to modules; inputs
observed in robot digital input
table
Turck_16
Turck_17
Turck_18

R-30+B Plus TIA Portal Integration Summary
• Identified key components to implement a Siemens Profinet Safe on the R-30+B Plus controller using TIA Portal
V14, SP1, UPD4
• Identified platforms supporting Siemens Profinet Hardware
• Identified software options required for Siemens Profinet and Profinet Safe option
• Created a roadmap (network diagram) to breakdown device functions
– I-Controller
– I-Device
– F-Device
• Generated custom GSD file to create an F-Device and I-Device connection to F-Controller
• Implemented IO mapping and verification for all IO configured
– IO Device Mapping to PLC
– DCS Safe IO Mapping to PLC
– IO Module Mapping to Robot
• FANUC Molex Dual Channel Profinet Option

Questions?

thank you

Questions
We will now be taking questions using the Q&A panel that can be found on the top right
if you are in window mode or from a drop down menu at the top if you are in full screen
mode.

FANUC ASI Network
I would also like to remind you that this webinar series is an exclusive benefit of being a
part of our FANUC Authorized System Integrator Network. Benefits of that network give
you access to a lot of other great features including the FANUC Sales Toolbox, our
Robotics Advantage Program, the CRC website and many other marketing programs.

Contact Information
Haresh Moradia
Software and Controller Products
Telephone: 248.377.7793
Email: Haresh.Moradia@fanucamerica.com
3900 W. Hamlin Rd.
Rochester Hills, Michigan 48309
www.fanucamerica.com

FANUC Profinet TIA Portal Integration.pdf

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