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Multi-site WinCC 7 Development with Centralized Process Historian & Information Server

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This presentation highlights the ways in which WinCC 7 can facilitate centralized data and reporting across multiple plant locations nationwide.

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Multi-site WinCC 7 Development with Centralized Process Historian & Information Server

  1. 1. Multi-site WinCC 7 with Process Historian & Information Server John Michael Frullo, Project Engineer, DMC Inc. usa.siemens.com/summitUnrestricted © Siemens 2019
  2. 2. Unrestricted © Siemens Industry, Inc. 2019 Page 2 2019 Automation Summit • Title: Multi-site WinCC 7 Development with Centralized Process Historian & Information Server • Track: BPNA (FA-43) • Presenter: John Michael Frullo • Company: DMC, Inc. • Session #: 8.2
  3. 3. Unrestricted © Siemens Industry, Inc. 2019 Page 3 DMC Overview Established in 1996, offices in Chicago, Boston, & Denver and customers throughout the world Established in 1996, DMC serves customers worldwide from offices in Chicago, Boston, Dallas, Denver, Houston, New York, Seattle, and St. Louis employees & growing 170+
  4. 4. Unrestricted © Siemens Industry, Inc. 2019 Page 4 DMC has the highest number of S7 certified engineers in the US. Siemens Expertise 35+
  5. 5. Unrestricted © Siemens Industry, Inc. 2019 Page 5 DMC Customers
  6. 6. Unrestricted © Siemens Industry, Inc. 2019 Page 6 Industries Served Energy & Utilities Printing Automotive Food & Beverage Semiconductor Chemical Oil & Gas Engineering Specialty Machinery Consumer Goods Packaging Machinery Programming Telecommunications Defense Contracting Pharmaceutical Test & Measurement
  7. 7. Unrestricted © Siemens Industry, Inc. 2019 Page 7 Presenter Info John Michael Frullo Project Engineer DMC, Inc. B.S. in Bioengineering Rice University Siemens Certified (Siemens Technology Specialist) WinCC OA Certified Taught several WinCC 7 training courses
  8. 8. Unrestricted © Siemens Industry, Inc. 2019 Page 8 Multi-site WinCC 7 Motivation • Plant standardization • Robust, redundant operation • Centralized storage • Automated & web-connected reporting Identical plant architectures spanning multiple locations
  9. 9. Unrestricted © Siemens Industry, Inc. 2019 Page 9 Plant Structure
  10. 10. SIMATIC Manager Configuration
  11. 11. Unrestricted © Siemens Industry, Inc. 2019 Page 11 SIMATIC Manager Configuration • SIMATIC Manager project hosts redundant WinCC 7 project • After development of the project, initial download to EACH server • Load online changes simultaneously to both servers* *Section 1.7.9.3 of “SIMATIC HMI WinCC V7.4 - Working with WinCC” specifies Online Loading limitations • Check out DMC’s blog on full redundancy setup! • https://www.dmcinfo.com/latest- thinking/blog/id/9725/redundancy-in-wincc- process-historian-connection
  12. 12. WinCC 7 Configuration
  13. 13. Unrestricted © Siemens Industry, Inc. 2019 Page 13 WinCC 7 Multi-site Features – Screen Hierarchy Plant OverviewLevel 1 Operational DisplayLevel 2 Station DisplayLevel 3 Detailed DisplayLevel 4 • Standardized screen hierarchy for similar operation across all sites • Improve familiarity of the site for plant managers and operators alike • Facilitated operator training on the software side
  14. 14. Unrestricted © Siemens Industry, Inc. 2019 Page 14 WinCC 7 Multi-site Features – Color Palette • Create a custom Color Palette to easily save color selections across projects • These palettes can be exported and imported into other projects
  15. 15. Unrestricted © Siemens Industry, Inc. 2019 Page 15 WinCC 7 Multi-site Features - Faceplates • Reusable graphic elements • Steps: • Create the faceplate graphics • Configure the faceplate type • Expose faceplate tags and object properties • Drag and drop instances into your project • Characteristics: • Interface with the existing graphics on the screen (ex. piping) • Tie each tag & set each property individually
  16. 16. Unrestricted © Siemens Industry, Inc. 2019 Page 16 WinCC 7 Multi-site Features – Picture Windows • Reusable graphic windows • Steps: • Create the PW graphics • Tie the tags without a tag prefix • Ex. “iValvePos_Actual” • Add PWs into your project • Set the PW name & tag prefix • Ex. “Filter1.” or “Filter1_” • Characteristics: • Auto-populate all elements by specifying only the tag prefix • All aspects of screens open to PWs
  17. 17. Unrestricted © Siemens Industry, Inc. 2019 Page 17 WinCC 7 Multi-site Features – Structure Tags • Reusable tag elements • Steps: • Create the structure tag type • Add the structure type elements • Specify data type & internal vs external • Create structure tag instances • Address the structure tag elements • Note: • Use with non-optimized, direct addressing only • Not for optimized S7 blocks or OPC UA • Standardize these on the PLC side
  18. 18. Unrestricted © Siemens Industry, Inc. 2019 Page 18 WinCC 7 Multi-site Features – VBA Macros Automated code generation for rapid development
  19. 19. Unrestricted © Siemens Industry, Inc. 2019 Page 19 WinCC 7 Multi-site Features – WebNavigator Configurator • Particular setup: Server A is the WebNav server • Rather than redundant WebNav server • Server A - Web Config • Set IP address and port • WebClient.asp Server A
  20. 20. Unrestricted © Siemens Industry, Inc. 2019 Page 20 WinCC 7 Multi-site Features – WebNavigator Publisher • Particular setup: Server A is the WebNav server • Rather than redundant WebNav server • Engineering Station – Web View Publish • Work through Publishing Wizard • Publish the screens on the ES • WebNav Server gets updated on project download Engineering Station
  21. 21. Unrestricted © Siemens Industry, Inc. 2019 Page 21 WinCC 7 Multi-site Features – WebNavigator Users • Create the WebNav user for accessing the site remotely • Select the appropriate authorizations • If just monitoring, select “Web Access – Monitoring only”
  22. 22. Unrestricted © Siemens Industry, Inc. 2019 Page 22 WinCC 7 Configuration – Redundancy • Activate Redundancy • Select the standby server (enter or browse) as the redundant partner • The Engineering Station should automatically populate the Server field. Don’t worry- this is correct. • Configure the optional settings according to your preferences
  23. 23. Unrestricted © Siemens Industry, Inc. 2019 Page 23 WinCC 7 Configuration – Time Synchronization • Time synchronization with the Process Historian • Information server set as backup
  24. 24. Unrestricted © Siemens Industry, Inc. 2019 Page 24 WinCC 7 Configuration – Process Historian Connection • Enter the Process Historian server as the PH connection • Option for redundant PH
  25. 25. Process Historian Configuration
  26. 26. Unrestricted © Siemens Industry, Inc. 2019 Page 26 Process Historian Configuration - Install • Install PH • Move through Database Installation Wizard • Estimate the load of stored tags and alarm messages • Determine storage length of data • Ensure you have appropriate storage on the PH server • Follow the manual for PH installation and Database config • Be sure to install necessary PH and PHReady (on WinCC servers) updates!
  27. 27. Unrestricted © Siemens Industry, Inc. 2019 Page 27 Process Historian Configuration - Networking • Requirement for communication: • *Must be on the same subnet* • Two ways to accomplish this for remote PH: • Sinema Remote Connect (RC) • IT group setup VLAN/VPN
  28. 28. Unrestricted © Siemens Industry, Inc. 2019 Page 28 Process Historian Configuration - Operation • Start the Process Historian BEFORE the WinCC computers • Ensure the PH is in Active state • Bring up Server A – let it initialize • Then bring up Server B • Should see servers come up as “Clients” under “Sources” in PH Dashboard
  29. 29. Unrestricted © Siemens Industry, Inc. 2019 Page 29 Process Historian Configuration - Operation • Servers connected • Broken down by project • Detailed communication info by computer
  30. 30. Information Server Configuration
  31. 31. Unrestricted © Siemens Industry, Inc. 2019 Page 31 Information Server – Configuration • Follow the manual for IS installation and web config • Be sure to install necessary IS updates! • Enable IIS to allow web connections • Follow the Information Server setup wizard to configure IIS and the web based IS system • Allows remote web connections to the IS
  32. 32. Unrestricted © Siemens Industry, Inc. 2019 Page 32 Information Server – Configuration • Add the connections for each project • Can connect via Process Historian, WinCC/PCS 7, or WinCC OA • Will see all connected projects in the projects view on the left
  33. 33. Unrestricted © Siemens Industry, Inc. 2019 Page 33 Information Server – Web Interface • Reporting tab • View previously generated reports • Create new reports • Setup subscriptions for automated reports • Email option
  34. 34. Unrestricted © Siemens Industry, Inc. 2019 Page 34 Information Server – Report Templates • Built-in report templates provided in the Public folder • Additionally, create and upload custom report templates • These can be grouped according to site • Microsoft Add-in for Excel, Word, and PowerPoint report generation
  35. 35. Unrestricted © Siemens Industry, Inc. 2019 Page 35 Information Server – Custom Reports • Configure the Data Sources and Datasets • Custom SQL queries to poll via tagnames • Linking tagnames with the tagUID where the values are stored
  36. 36. Unrestricted © Siemens Industry, Inc. 2019 Page 36 Information Server – Custom Reports • Assemble the custom report and specify information to pull by tagname
  37. 37. Unrestricted © Siemens Industry, Inc. 2019 Page 37 Conclusion • Plant standardization • Rapid development with object templates • Robust, redundant operation • Centralized storage • Automated & web-connected reporting
  38. 38. Unrestricted © Siemens Industry, Inc. 2019 Page 38 Multi-site WinCC 7 Development with Centralized Process Historian & Information Server Name: John Michael Frullo Company: DMC, Inc. Email: johnm.frullo@dmcinfo.com Phone: +1 (713) 322-9192 Session #: 8.2

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