4. CONSOLIDATION OF FONDATION
REFURBISHMENT AND REHABILITATION OF CONCRETE
BRIDGES AND DAMS
CONCRETE PROTECTION AND WATERPROOFING
SOLUTIONS
All photos illustred are copied from the WEB
5. LIST SPECIFIC PRODUCTS (GLOBALCHIMICA) FOR THE BEST SOLUTION TECHNIQUE:
GLOBALPOX – I - 10/128
GLOBALPOX - STUCCO
GLOBALPOX - MALTA
GLOBALPUR – RP - 10/161
IMPREGNANTE - 15/199
GLOBALCOAT – HR - 90
GLOBALSTONE - LV50 and M
GLOBALFOAM-PU-NF
GLOBALPOX-TAR
All photos illustred are copied from the WEB
6. All photos illustred are copied from the WEB
DAMS
Uses for reservoirs – Hydroelectric power
7. SEALING WITH
“GLOBALPOX-STUCCO”
NEW INJECTIONS OF RESIN "GLOBALSTONE-LV50"
WHY THOSE MADE WITH CEMENTITIOUS MIXTURES
BY THE TIME IS NOT STABLE AND EASILY LEACHES
THE PNEUMATIC DRIVEN
SINGLE PLUNGER PUMP
GLOBALSTONE-LV50
8. IN RED SHOWS THE CRACKS CAUSED BY SETTING OF THE DAM
THE ONLY ACTION AVAILABLE IS THE INJECTION OF RESIN “GLOBALPOX-I-10/128” OR “GLOBALSTONE-LV50”
OPENING JOINTS
FISSURES
10. WATERPROOFING AND PROTECTIVE TREATMENT WITH “GLOBALCOAT-HR-90” AND “GLOBALPOX-TAR”
GLOBALPOX-TARGLOBALCOAT-HR-90
11. DETAIL OF THE DISPLACEMENT OF THE SURFACE
CAUSED BY HYDRAULIC ABRASIVE PROCESSES
REPAIR OF CONCRETE WITH CORTICAL
“GLOBALPOX-MALTA” + PROTECTIVE
TREATMENT WITH “GLOBALCOAT-HR-90” OR
“GLOBALPOX-TAR”
DAM
DAM
12. ACTION SEQUENCE:
1 – SANDBLASTING THE CONCRETE
SURFACE DETERIORATED
2 – PROTECTIVE TREATMENT WITH
“GLOBALCOAT-HR-90” OR
“GLOBALPOX-TAR”
17. PART. “A”
CARPENTRY PLATE TO LOSE
PART. “A”
CONSOLIDATION OF THE
STRUCTURE WITH INCREASE
IN THE RESISTANCE OF
“GLOBALPOX-MALTA”
DRILLING BENEATH THE EXISTING FOUNDATIONS -
INJECTION OF RESIN IN THE CONSOLIDATING
LAND IN THE BACKGROUND WITH “GLOBALSTONE-LV50”
OR “GLOBALFOAM-PU-NF”
PROTECTIVE TREATMENT AGAINST
AGGRESSION MARINE
“GLOBALCOAT-HR-90”
18. ILLUSTRATION OF THE PARTICULAR DETAILS OF “A” PREVIOUS SLIDE
SECTION OF THE PILLAR
EXISTING STRUCTURE
“GLOBALPOX-MALTA”
CARPENTRY PLATE TO LOSE
“GLOBALCOAT-HR-90”
NEW STEEL STRUCTURE
ANCHORING THE
OLD CONCRETE
“GLOBALPOX-MALTA”
21. LOW VISCOSITY EPOXY SYSTEM, APPLICABLE BY LOW PRESSURE INJECTION, SUITABLE FOR
CONSOLIDATING STRUCTURES IN CONCRETE, STONE, ASBESTOS-CEMENT, WOOD,
REFRACTORY MATERIALS. IT HARDENS ALSO AT LOW TEMPERATURE AND IN DAMP
ENVIRONMENT. VERY HIGH CHEMICAL AND MECHANICAL RESISTANCE AND LONG POT LIFE.
PASTE TYPE STRUCTURAL EPOXY ADHESIVE FOR CONCRETE, STONE, METAL, WOOD.
SOLVENT AND SHRINKAGE FREE PRODUCT, WITH VERY HIGH MECHANICAL STRENGTH,
APPLICABLE ALSO ON VERTICAL SURFACES AND CEILINGS.
EASY MIXING RATIO 1:1 WEIGHT/VOLUME.
33. DETAIL OF ANCHOR IN HEAD TAIL OF ANCHOR IN
HEAD – PART. D
DETAIL OF ANCHOR SEAT OF BIAS
PART. C
34. VISION OF CANAL BRIDGE WORKS COMPLETED
UNDER CONSTRUCTION YARD TO BEGIN WORK
35. VISION OF THE STATE OF DETERIORATION OF THE BRIDGE CHANNEL, AND
DURING ERECTION OF SCAFFOLDING
36. BONDING OF STEEL PLATES
WITH “GLOBALPOX-STUCCO”
OTHER SOLUTION WITH INCREASE IN THE
RESISTANT CASTING MOLDS WITHIN THE
“GLOBALPOX-MALTA”
37. TWO COMPONENTS ELASTOMERIC POLYURETHANE MEMBRANE, 100% REACTIVE, SOLVENTS
AND PLASTICIZERS FREE.
THE PRODUCT IS APPLICABLE ONLY BY HIGH PRESSURE SPRAYING MACHINES, DUE TO
ITS SHORT CURING TIME (FULLY CURED IN 30 MINUTES AT 25°C).
WHEN CURED, “GLOBALCOAT-HR-90” HAS EXCELLENT CHEMICAL AND MECHANICAL
PROPERTIES, IT IS TOTALLY STABLE AGAINST ABRASION AND ABSOLUTELY WATER-
PROOF, BUT IT RETAINS GOOD WATER VAPOUR PERMEABILITY.
MAIN APPLICATIONS:
• CONCRETE WATER-PROOFING
• PIPES PROTECTION
• ROAD BED WATER-PROOFING
• OFF-SHORE PROTECTION
• ASBESTOS CEMENT MATERIAL COVERING
• SEALING OF JOINTS AND CRACKS
• PARKINGS COVERING
• BACKWATER TANKS
• COVERING AND WATERPROOFING OF ROOFS AND TERRACES
• COVERING AND WATERPROOFING OF BRIDGES AND VIADUCTS
• CHEMICAL PLANTS PROTECTION
AllphotosillustredarecopiedfromtheWEB
39. TWO COMPONENTS ELASTOMERIC POLYURETHANE MEMBRANE, 100% REACTIVE, SOLVENTS
PLASTICIZERS AND BITUMINOUS MATERIALS FREE. “ELASTOPUR-PL-80” MUST BE APPLIED IN
A THICKNESS NOT LOWER THAN 3 MM. ONCE CURED, THE PRODUCT/THE COVERING HAS AN
EXCELLENT CHEMICAL AND MECHANICAL RESISTANCE, IT’S TOTALLY STABLE AGAINST
ABRASION AND ABSOLUTELY WATER-PROOF, BUT IT RETAINS GOOD WATER VAPOUR
PERMEABILITY.
MAIN APPLICATIONS:
• CONCRETE WATER-PROOFING
• ROAD FRAME WATER-PROOFING
• ASBESTOS CEMENT MATERIAL POVERINO
• PARKINGS COVERING
• COVERING AND WATERPROOFING OF ROOFS AND TERRACES
• COVERING AND WATERPROOFING OF BRIDGES AND VIADUCTS
AllphotosillustredarecopiedfromtheWEB
40. TWO-COMPONENT EPOXY MORTAR THAT CAN BE FILLED (IN CONCRETE MIXER) WITH SILICEOUS
AGGREGATE; IT IS SUITED FOR RESTORING OF CARRYING STRUCTURES SUBJECTED TO HIGH
MECHANICAL STRESS, BUILDING OF BEDPLATES, REPAIR OF STEEL-COVERING ON DETERIORATED
CONCRETE STRUCTURES, BUILDING OF BLOCKS, HIGH-RESISTANCE REINFORCEMENTS, BEARING
FOR BEAMS AND RAILS, CONCRETE-CONCRETE/WOOD-CONCRETE/STEEL-CONCRETE GLUEING.
BEFORE PUTTING THIS PRODUCT IN CONCRETE MIXER, IS NECESSARY TO MIX THOROUGHLY
COMPONENT A AND B USING A LOW-SPEED MOTOR (I.E. HAND DRILL) DRIVING A MIXING SCREW.
THE RIGHT FILLING RATIO GOES FROM 1:1 (1 PART MORTAR + 1 PART SILICEOUS AGGREGATE)
TO 1:2 (1 PART MORTAR + 2 PARTS SILICEOUS AGGREGATE).
OPTIMAL GRANULOMETRY OF SILICEOUS AGGREGATE IS 1÷3 MM.
AFTER POURING MORTAR IN CAISSON IS NECESSARY TO COMPACT THE MASS USING PLASTERING
TROWELS OR VIBRATORS.
AllphotosillustredarecopiedfromtheWEB
41.
42. ROCK INJECTION
- Fast setting pre-injection systems
- Cavity filling
- Ground stabilization
ANCHORING
- Perfect for vertical and overhead grouting
- Rock bolting
INJECTION
- Pre-injection for water stopping and ground consolidation
- Post-injection for strata consolidation, cavity filling and water stopping
FIELDS OF APPLICATION IN TUNNELING, MINING, OIL, GAS AND FOUNDATION
ENGINEERING
- Sealing of cracks, sealing against water, sealing against pressing water, sealing of
excavations, sealing against gas, sealing of anchor heads, installation of injection
anchors, rock stabilization, injections in unconsolidated ground, rock consolidation,
filling of cavities, TBM excavations, .............
43. GLOBALFOAM-SP
Organic-mineral two components resin foam, characterized by low viscosity, excellent chemical
stability, mechanical resistance and good adhesion on rock stabilization, cavity filling, protection
and water proofing of reservoirs and aqueducts, water conveyance in water bearing stratum.
GLOBALFOAM WR-NF
Polyurethane resin, self-estinguishing, suited for sealing of cracks, joints, cavity filling, and for
consolidation of crushed manufacture made of stone or cement, in presence of dampness.
In contact with water starts a chemical reaction that forms a closed-cells consolidating foam,
which is waterproof and has a good chemical stability.
GLOBALFOAM PU-NF
Two-component polyurethane injection foaming-resin, self-extinguishing, ensuring high
reactivity, excellent mechanical strength and chemical stability; designed for waterproofing and
consolidation of rocks, friable land and structures affected by high-pressure water, as well as to
convey water in aquifers and fill voids and cavities.
It penetrates into the smaller fissures and seals them even against significant water infiltration.
It always hardens, with or without water .It forms a stable, resistant, hard yet flexible foam,
characterised by high chemical-mechanical stability.
44. GLOBALSTONE-M and GLOBALSONE-LV50
SEALING AND STRUCTURAL BONDING OF FISSURES AND CRACKS (FLEX) - STRATA CONSOLIDATION
Organic-mineral two components resin, not expansible, characterized by low viscosity, excellent
chimica stability, mechanical resi stance and flexibility. Ideal for water-proofing fractured rock,
consolidation of loose land and rock, crack and cavity filling. Especially suitable for bonding
injection drill bolts because the resins cure within just a few minutes and the bolt can be loaded in
a very short time. FIRE RESISTANT.
GLOBALPOX -TAR
Two-component, solvent-free product formulated with fluid epoxy resins modified with special
hydrocarbon extenders.
Highly suitable for protective, anti-corrosion and waterproofing coating of concrete, fibre-cement,
brickwork, steel and wood surfaces.
Due to its very good properties with regard to adhesion and resistance to acid and alkali solutions,
this product is used for thickness-paint coating of sewer trunk lines, biologic pits, road surfacing
underlayers, gres flooring underlayers, industrial roofing, drainage water container tanks (also if
contaminated by oil residues), salt water tanks, structures extending underground,
decontamination installations.
“Globalpox-Tar” can reticulate completely also at low temperatures (down to + 5° c); it is also
recommended for for use indoors since, being free from solvents, prevents fire hazard.
45. GLOBALPOX-MALTA
Two-component epoxy mortar that can be filled (in concrete mixer) with siliceous aggregate; it is
suited for restoring of carrying structures subjected to high mechanical stress, building of bedplates,
repair of steel-covering on deteriorated concrete structures, building of blocks, high-resistance
reinforcements, bearing for beams and rails, concrete /woodconcrete /steel-concrete glueing.
Before putting this product in concrete mixer, is necessary to mix thoroughly component “a” and “b”
using a low-speed motor (i.e. hand drill) driving a mixing screw. the right filling ratio goes from 1: 1 (1
part mortar + 1 part siliceous aggregate) to 1: 2 (1 part mortar + 2 parts siliceous aggregate).
Optimal granulometry of siliceous aggregate is 1 ÷ 3 mm.
After pouring mortar in caisson is necessary to compact the mass using plastering trowels or vibrators.
46.
47. GLOBALCHIMICA SRL is an Italian limited liability company, etablished in 1949 and
situated in Lombardore, in the North of Italy, at 20 Km from Turin and 180 Km from
Genoa, one of the bigger port of Italy. Manufacturer of chemical products for the
building, mould making and mining/tunnelling sector, Globlachimica’s factory size is of
4.500 covered square meters on a total surface of 9.700 m2.
LAMANNALUIGIFRANCO
TechnicalSalesManagerofGLOBALCHIMICADPTTunnelandMining
48. GLOBALCHIMICA SRL has consolidated experience on the mains markets, exporting since
1980 in Eastern Europe, North and South America, Mid East and Southeast Asia, with an export
percentage of 60 - 70 % on the total annual sales.
Internal structure of the Company is essencial but efficent. With 10 specialized employees on
the production line, team of R&D, Commercial - Export department, and Administration.
RESEARCH AND DEVELOPMENT (R&D) : GLOBALCHIMICA SRL has a modern research
and development laboratory, for controlling raw materials and finished products. This allows, to
carry out elaborate organic syntheses independently in the preparation of special raw materials
and complex formulae.
QUALITY CONTROL: Company’s main purpose is customer satisfaction. To realize this aim,
helped from equipments endowed with very high technology, products are subjected to a
process to verify that all the mains features are satisfied (Density, Viscosity, Consistency,
Dynamometer tests, FTIR and other spectral controls, Chemical analysis, etc.).
TECHNICAL COMMERCIAL DEPARTMENT: E.P.C. CONSULTING SRL (Exclusive world) –
Manager: Lamanna Luigi Franco Beside internal commercial-export department, profitable is a
cooperation for Tunnelling and Mining sector with engineers and commercial assistants located
in ROME (ITALY).
CERTIFICATION : since the end of 2007, GLOBALCHIMICA SRL is working to develop ISO
9001 certification, obtained at the beginning of 2010.
49. Company is shared in 4 divisions :
•Tunneling and mining : Resins for stabilising ground/rock before and after conventional
digging or with TBM through injections.
•Building : GLOBALCHIMICA SRL produces a comprehensive range of paints, protective
coatings and special formulae for building and various purposes, including waterproofing road
planking, terrace roofs, car parks, tanks, aqueducts, protective coating of bridges, viaducts,
facings, forced ducts, corrosion-proofing of chemical and industrial plants; low, medium and
high thickness coating of industrial and domestic floors, structural consolidation of major
construction works (tunnels, bridges, viaducts, railways), monumental and civil restoration.
•Mould making : Production and marketing of Room Temperature Vulcanizing RTV2 silicone
rubbers and polyurethane rubbers for moulds and matrices. Epoxy formulae for moulds and
matrices.
•Defense : Production of special paints suited for protection and camouflage of military
equipments.
50. LAMANNA Luigi Franco, performs for 40 years professional consulting and technical
direction in the various sectors of civil, industrial, military, hydraulics, railway,
highway and recent years in the sector of “tunneling” and “mining” on the correct
use of special “resin” and related technologies for consolidation, repair and
maintenance of masonry, concrete, iron and wood.
Is the author of numerous scientific publications and is always engaged in the study
and development of “innovative materials” and related techniques and technologies
used.
51. - MAINTENANCE OF AIRPORT PAVEMENTS, ROAD TRANSPORT AND CONDUCTIVE/DISSIPATIVE
PAVEMENTS
- INJECTION RESINS SYSTEM IN TUNNELLING, MINING AND CIVIL ENGINEERING
- DAMS and BRIDGES – CONCRETE REPAIRS, CONCRETE PROTECTION AND REINFORCEMENT
OF STRUCTURAL CONCRETE, WATERPROOFING
- SOLUTIONS FOR PRE-EXCAVATION GROUTING IN ROCK TUNNELING AND MINING
52. Provide strong engineering solutions for our clients by
planning, designing and supervising construction of
infrastructure projects in the fields of energy, transportation,
resources, urban and public sector development.
- Hydropower - Tunnels
- Railways - Mining
- Roads - Bridges
LAMANNALUIGIFRANCO
IndependentTechnicalConsultant
53. Luigi Franco, Mr. LAMANNA
132, via dei Serpenti – 00184 ROME, ITALY, U.E.
INDEPENDENT TECHNICAL CONSULTANT
Tunnelling Consultant Specialized in Mechanized Tunnelling with
Hard Rock TBM and Soft Soil EPB Shields
Expert and Consultant in structural reinforcement and repair
E-mail: lamannaluigifranco1 @ gmail.com - epc.consulting.italia @ gmail.com
THE ITALIAN EXPERTS IN THE SERVICE OF SAFETY IN OIL, BRIDGES, DAMS, MINES ANDTUNNELING