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Mining Systems
2 3
Data 	 GSE Mining Solutions	 GSE Products References4-7 10-19 20-27 30
Gold
Solution Loss(4)
$1,742,976
$3,485,953
Assumption: 40 Hectare Leach Pad - Gold $1,200 Ounce
10YEARS
5YEARS
1YEAR
Copper
Solution Loss(4)
$898,722
Assumption: 40 Hectare Leach Pad - Copper $3.00 lb
$179,744
$1,797,444
$348,595
1YEAR
5YEARS
10YEARS
WHAT DO LEAKS COST YOU?
On average, geomembranes experience 4 holes
per hectare after they are installed. Estimated
leakage through these holes ranges from 340 to
3,400 liters per hectare per day (lpdh). (1)
71% 16%
6%
6%
What Causes Leaks?(1)
71% Stones
16% Heavy Equipment
6% Seams
6% Installer
1% Cuts
87%
of defects occur
during cover soil
placement.
RECOVER MORE METAL
Probability Of Significant Leakage (3)
“By performing a leak detection survey
before leach pad operation, the PLS
would not be lost through holes that
would otherwise go undetected.” (2)
5
10
15
20
22.2%
7.1%
.00001%
No Survey Dipole
Method
Survey
Dipole Method
& Bare Geomembrane
Survey
4 5
GCL Installation Time
99 Days
Clay Installation Time
198 Days
RECOVER METAL SAFELY
Truck Traffic is reduced by 95% when using geosynthetic systems,
resulting in a smaller carbon footprint and safer work environment.
LeakageRate(lphd)
400
300
200
100
Initial Loading Subsequent Loading Final Loading
30
GM
32
8.15
31
GM/CCL
41
4
19
GM/GCL
19
Liner System Performance(5)
A GSE geomembrane and a GSE geosynthetic clay
liner (GCL) reduce the potential leakage rate to nearly
0 lphd after overliner is placed, safely containing solution.
19,424,108liters of water are required to install clay for
a 400,000 m2
leach pad.
ZERO liters of water are
required to install GSE GCL.
Public Relationship Risks Associated
With Environmental Protection
Government Relations
Community Relations
Share Holder Relations72%OfMinesExperienceConstructionDelays.
RECOVER METAL FASTER
50%GSE Geosynthetics
install 50% faster than
stone or clay.
HOW MUCH DO CONTRUCTION
DELAYS COST YOU?
Days Saved Using GCL vs Clay Days Saved Using MineDrain vs Stone
Stone Installation Time
99 Days
MineDrain Installation Time
50 Days
76
8 9
Products In Use
GSE WHITE LEAK
LOCATION LINER:
The electrically conductive bottom layer helps
you find and repair leaks quickly to prevent
mineral and solution loss.
GSE HIGH PERFORMANCE
WHITE GEOMEMBRANE:
This durable liner maintains its physical properties
during long-term exposure in mining applications
that demand protection against solution loss and
environmental damage.
GSE MINEDRAIN:
This drainage system was engineered
specifically for mining applications
that demand superior flow and filtering,
such as leach pads and tailings
storage facilities.
GSE HIGH
TEMPERATURE LINER:
This geomembrane can take the heat produced
during exothermic reactions and withstand
temperatures up to 100 degrees celcius.
GSE GEOSYNTHETIC
CLAY LINER:
This durable, cost-effective alternative
to compacted clay installs quickly and
maintains a consistant quality in a variety
of mining applications.
Photo courtesy of Eldorado Gold Corporation
10 11
HEAP LEACH
RECOVERY
WITH GSE
With millions of square meters installed in mining operations
around the world, GSE GEOMEMBRANE LINING SYSTEMS are
proven to be the most durable, dependable and cost-effective
containment solution in heap leach pads. Our liners are made
from the highest quality resins and exhibit superior resistance
to punctures, stress cracking, and harsh chemicals. Available
in wide width panels, GSE geomembranes require fewer welds,
so they install faster and leave fewer opportunities for leaks.
For applications requiring placement on steep slopes, GSE
offers textured sheet to increase the frictional resistance be-
tween natural soils and other geosynthetics in contact with the
liner. When the hot sun threatens to interrupt installation, GSE
WHITE GEOMEMBRANE reflects the light and keeps the liner
cooler, resulting in fewer wrinkles and allowing installation
to continue.
Sometimes damage occurs during liner installation or while
placing overliner material on the pad. It is vital to find these
leaks quickly and repair them before serious damage occurs.
GSE LEAK LOCATION LINER installed using GSE IsoWedge
technology allows electrical liner integrity (ELI) testing on
both exposed and covered applications, on slopes, across
seams, and over wrinkles, providing the most accurate and
cost-efficient leak detection method in the industry.
When you need a liner that can take the heat produced
by exothermic reactions, specify GSE HIGH TEMPERATURE
GEOMEMBRANE. This liner is uniquely formulated to maintain
its physical properties in applications with sustained tempera-
tures of up to 100o
C (212o
F). In laboratory tests, at elevated
temperatures GSE High Temperature Liner showed improved
tensile strength and superior resistance to stress cracking,
punctures, and UV degradation, making it essential for high
temperature applications where liner integrity and long service
life are required.
In heap leach pads, it is necessary to install an excellent drain-
age system in order to keep the leachate flowing freely to the
collection ponds. Traditionally, crushed stone of a specific
gradation is excavated and transported to the pad in what
is often a time-consuming and expensive process. In addition,
placing gravel directly against the geomembrane may cause
damage. GSE MINEDRAIN GEOCOMPOSITE is an innovative
high-flow, high-strength drainage system that performs better
than natural gravel and withstands the high loads of
overburden ore or vehicle traffic. GSE MineDrain installs
quickly and protects the geomembranes from punctures.
Photo courtesy of Eldorado Gold Corporation
12 13
Solution Ponds
Solution ponds demand the most durable
containment lining systems available. Pond
liners are exposed to the elements and
rigorous use, and they must be able to both
protect the environment and protect against
solution loss, so your precious metals, and
profits, don’t get washed away. In remote or
arid regions where water is scarce, liners and
floating covers are needed to preserve the
water supply and help prevent evaporation.
GSE High Performance Geomembranes
are the most flexible HDPE liner on the
market and were designed for endurance.
They include a specially engineered additive
package to ensure the liner maintains
its superior mechanical properties, even
in the harshest conditions. Should the
application require regular leak location
surveys, GSE Leak Location Liner can
be tested prior to operations and year after
year, whether exposed or covered. GSE
geomembranes can be combined with GSE
Geonets or GSE MineDrain Geocomposite
to create a complete leak detection and
containment system.
PROTECTING
VALUABLE
RESOURCES
14 15
Tailings Storage Facilities
The tailings, or materials left over after the milling
or recovery process, often contain metals and
chemicals and must be stored responsibly so they
don’t harm the environment. Disposing of mine
tailings is one of the most important environmen-
tal issues that mine companies face. Lining tailings
ponds with GSE High Performance Geomembrane
creates an impermeable barrier and prevents the
release of mining refuse into the environment. GSE
MineDrain, in this application, acts as a layer
of protection for the geomembrane, reducing the
potential for tears and leaks. In addition, the GSE
MineDrain geotextile can be modified to filter fines
from the water.
Mine Closure and Capping
When disposing of tailings, acid-producing waste
rock, and spent heaps, it is necessary to properly
cap the waste to minimize the intrusion of air and
water, which can cause the sulfides to oxidize and
release harmful substances. Studies conducted
by the US EPA have shown that a composite
cover system, consisting of a geomembrane
and geosynthetic clay liner (GCL), performs better
than compacted clay liners or store-and-release
covers. (6)
GSE BentoLiner NWL GCL combined
with a GSE geomembrane is the most durable,
reliable composite cover system available on the
market today.
16 17
Concrete
Protection
Solvent Extraction and
Electrowinning Process
(SX-EW)
SX-EW is a two-stage process that first extracts
and upgrades copper from low-grade leach
solutions into a solvent containing a chemical
that selectively reacts with and binds the copper
in the solvent. The copper is extracted from the
solvent with strong aqueous acid which then
deposits pure copper onto cathodes using
an electrowinning procedure. SX-EW processing
is best known for its use by the copper industry,
where it accounts for 20% of worldwide
production, but the technology is also
successfully applied to a wide range of other
metals including cobalt, nickel, uranium and zinc.
Many facilities use concrete tanks during the
SX-EW process, and the concrete is susceptible
to corrosion from the highly acidic solutions. GSE
StudLiner is a high density polyethylene (HDPE)
concrete protection product with integrated
studs that lock the liner to the concrete surface.
It has the highest pull out strength compared
to other products, and GSE StudLiner provides
higher resistance to mechanical, chemical and
environmental threats than concrete alone,
ultimately increasing the life of the concrete
structure. It is less costly than coatings, and
StudLiner allows engineers to reduce the
required thickness of the concrete without
sacrificing performance. GSE can construct
prefabricated panels customized to any
project’s exact dimensions and specifications.
18 19
Safety and Stability
Mine Safety
In underground mines, GSE Geogrids act as a screen on roofs and walls
to prevent debris from falling on workers. Manufactured from high quality
flame-retardant resin, GSE Geogrids are durable yet lightweight, corrosion
resistant, and easy to handle, allowing for quick, safe installation.
Soil Stability
GSE Geogrids offer reinforcement and stabilization solutions in surface
and underground mining applications. Mining sites and the roads used
to access them often are built on unstable soils that are not naturally
suited for construction. Traditional soil stabilization methods are expensive,
time-consuming processes that require specialized equipment and skilled
labor. GSE Biaxial Geogrids provide a quick, long-term solution to stabilizing
and strengthening roads and work sites and reducing the thickness of aggre-
gate base layers. GSE Uniaxial Geogrids provide the reinforcement solution
to building steep slopes and tailing dams that saves valuable spacing and
construction cost. The stiff, net-like structure of a geogrid confines stone
and soil particles, preventing lateral shear when a vertical load is applied.
Compared to traditional stabilization methods, geogrids install in any
weather, offer immediate, permanent stabilization, and typically cost
20%-50% less.
20 21
GSE knows what’s at stake when it comes
to environmental protection and preventing
solution loss. That’s why we manufacture the
most durable, long-lasting geosynthetic
containment systems designed to prevent
leakage and corrosion in mining applications.
Our geosynthetics install faster, perform better,
and are more cost-effective than using natural
materials such as stone, gravel or compacted clay.
With GSE geosynthetic systems, your project
won’t be delayed due to a shortage of quality
natural materials or the logistical difficulty of
transporting in remote locations. You can be
assured that our products are always available,
and their performance is always consistent.
BECAUSE IF YOU CAN’T STACK
ORE, YOU’RE NOT MAKING MONEY.
Geosynthetics For Mining
22 23
GSE Leak
Location Liner
A revolution in leak detection, GSE Leak
Location Liner is an HDPE or LLDPE
geomembrane with a fully integrated
electrically conductive bottom surface. This
allows quality teams to conduct a spark test
immediately following installation and a dipole
survey after the liner is covered, for the fastest,
most comprehensive leak detection available
on the market. While other conductive liners
exist, only GSE Leak Location Liner installed
using GSE’s IsoWedge technology facilitates
dipole testing after cover material is placed.
Studies have shown that using both spark and
dipole survey methods decrease the probability
of leaks. Like all GSE geomembranes, Leak
Location Liners are available in a variety
of colors, and one or both sides of the liner
can be textured.
GSE White Leak Location Liner
24 25
GSE High
Temperature Liner
GSE High Temperature Liners are high density
polyethylene (HDPE) geomembranes specifi-
cally designed to withstand temperatures
up to 100o
C (212o
F). At elevated temperatures,
standard liners will break down, accelerating
stress cracking and oxidation, which leads
to leakage. GSE High Temperature liners retain
their mechanical properties, even in the high
temperatures produced from exothermic
reactions during mining operations.
GSE High Temperature Liner
GSE Geogrids
GSE Geogrids are synthetic reinforcement and site
stabilization products. Manufactured from the highest
quality HDPE resin for uniaxial geogrids and PP resin
for biaxial geogrids, they are extremely resistant
to chemicals commonly used in mining applications.
They prevent slope failure, improve bearing capacity,
and increase stability under non-improved roads and
other sites where the natural soil is too weak to sup-
port heavy loads. In underground mines, geogrids can
protect workers from falling debris.
GSE SBx Geogrid
GSE High Performance
White Liner
GSE HP White is more than just a white-surfaced
geomembrane. It is specifically engineered to have
excellent physical properties, UV resistance, and
extended lifetime. The white surface reflects the
hot sunlight and keeps the liner cooler, decreasing
the amount of thermal expansion and contraction,
thereby reducing the amount of wrinkles in the
liner system. Below the white reflective upper
surface, is black primary layer. This black layer,
exposed against the white surface, makes it easier
to visually spot damage. For applications requiring
placement on steep slopes, one or both sides
of the liner can be textured to increase the frictional
resistance between the liner and the soil below
to prevent slipping.
GSE High Performance White Liner
26 27
GSE GCL
GSE BentoLiner NWL is a needle-punched
reinforced GCL comprised of a uniform
layer of sodium bentonite clay, encapsulated
between a nonwoven and a scrim-nonwoven
geotextile, to form a highly impermeable
barrier that often replaces thick layers
of expensive compacted clay. The scrim
reinforced backing prevents GSE BentoLiner
mats from shrinking, so once installed, they
maintain overlap. GSE BentoLiner GCLs are
known for their consistency and longevity
because only bentonite clay of the highest
quality, free from additives and fillers, are
used. GSE offers a variety of fabric-encased
GCLs designed to accommodate different
load and slope requirements, and to address
the specific challenges associated with
mining applications.
GSE Bentoliner NWL
GSE Studliner
GSE StudLiner is a high density polyethylene
(HDPE) concrete liner that protects against chemi-
cal and mechanical damage to concrete structures.
GSE StudLiner is manufactured with approximately
110 studs per square foot to guarantee high pullout
strength and provide excellent stress distribution
during temperature changes and pressure build-up.
It can be installed over an exposed surface of a new
or existing concrete structure, and it will provide
a life expectancy that is five times greater than that
of an unprotected structure. The product is available
in either gray or black and in a variety of sizes to
fit each specific application.
GSE Studliner
Drainage Systems
If the application requires drainage filtration
to keep silt and soil particles from clogging the
flow, GSE geocomposite systems perform better
than natural gravel alternatives. GSE MineDrain
Geocomposite is a highly-engineered drainage
system that consists of GSE PermaNet geonet
heat bonded on one or both sides with a GSE
nonwoven needle-punched geotextile filter.
It was designed specifically for mining applica-
tions that demand superior flow and filtering
performance, and it holds up under high
compressive loads.
GSE MineDrain
28 29
THIS IS WHAT
WE’RE MADE OF.
Multiple Layers Of Reliability
GSE geosynthetic products are known throughout
the world as a mark of quality and reliability. And
that’s not a reputation you get by chance. All GSE
products are backed by extensive manufacturing
quality assurance (MQA) testing performed at our
own GAI-LAP accredited laboratories. Our MQA
program starts with testing specially formulated
resins and other raw materials to guarantee they
are of the highest quality. Our rigorous testing contin-
ues throughout the manufacturing process, all the
way to the job site. All GSE geomembranes are 100%
spark tested for pinholes to ensure every roll delivered
is leak free.
Collaboration And Support
At GSE, we believe success is always a collaborative
effort. Our engineering support staff is comprised
of multidisciplinary product professionals to support
every aspect of your project design, from concept
to installation. They will listen to your needs, and do
whatever is necessary to provide a purpose-fit solution.
	 Houston - United States 	 Bangkok - Thailand 	 Santiago - Chile
	 Hamburg - Germany 	 Cairo - Egypt       Shanghai - China
Worldwide Locations
Our business is global because our customers are
global. Headquartered in the U.S. and with manufacturing
facilities in Chile, Germany, China, Thailand and Egypt,
as well as engineering and sales professionals around
the world, GSE can provide local service to our
worldwide customers.
.
30
References
1.	 Forget, Benoit et al., 2005. “Lessons Learned from 10 Years of Leak
Detection Surveys on Geomembranes,” Sardinia Symposium, Sardinia, Italy.
2.	 Richard Thiel, Abigail Beck, Mark E. Smith. February 2005, “The Value of
Geoelectric Leak Detection Services for the Mining Industry,” Geofrontiers.
3.	 Beck, Abigail, 2012. “A Statistical Approach to Minimizing Landfill Leakage,”
SWANA, Washington D.C. Conference Proceedings.
4.	 Touze-Foltz Giroud, 2005, “Equations for Calculating the Rate of Liquid
Flow through Geomembrane Defects of Uniform Width and Finite or Infinite
Length,” Geosynthetics International, Vol. 12, No. 4, pp 194-196.
5.	 Bonapart, Daniel and Koerner, 2002. “Assessment and Recommendations
for Improving the Performance of Waste Containment Systems,” US EPA.
6.	 Albright, W.H., Benson, C.H. and Waugh, W.J. 2010. “Water Balance Covers
for Waste Containment: Principles and Practice,” ASCE Press.
For more information on this product and others, please visit us at
GSEworld.com, call 800.435.2008 or contact your local sales office.
Corporate Headquarters
19103 Gundle Road
Houston, Texas 77073
GSEworld.com
281.443.8564O

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Mining brochure_web size

  • 2. 2 3 Data GSE Mining Solutions GSE Products References4-7 10-19 20-27 30
  • 3. Gold Solution Loss(4) $1,742,976 $3,485,953 Assumption: 40 Hectare Leach Pad - Gold $1,200 Ounce 10YEARS 5YEARS 1YEAR Copper Solution Loss(4) $898,722 Assumption: 40 Hectare Leach Pad - Copper $3.00 lb $179,744 $1,797,444 $348,595 1YEAR 5YEARS 10YEARS WHAT DO LEAKS COST YOU? On average, geomembranes experience 4 holes per hectare after they are installed. Estimated leakage through these holes ranges from 340 to 3,400 liters per hectare per day (lpdh). (1) 71% 16% 6% 6% What Causes Leaks?(1) 71% Stones 16% Heavy Equipment 6% Seams 6% Installer 1% Cuts 87% of defects occur during cover soil placement. RECOVER MORE METAL Probability Of Significant Leakage (3) “By performing a leak detection survey before leach pad operation, the PLS would not be lost through holes that would otherwise go undetected.” (2) 5 10 15 20 22.2% 7.1% .00001% No Survey Dipole Method Survey Dipole Method & Bare Geomembrane Survey 4 5
  • 4. GCL Installation Time 99 Days Clay Installation Time 198 Days RECOVER METAL SAFELY Truck Traffic is reduced by 95% when using geosynthetic systems, resulting in a smaller carbon footprint and safer work environment. LeakageRate(lphd) 400 300 200 100 Initial Loading Subsequent Loading Final Loading 30 GM 32 8.15 31 GM/CCL 41 4 19 GM/GCL 19 Liner System Performance(5) A GSE geomembrane and a GSE geosynthetic clay liner (GCL) reduce the potential leakage rate to nearly 0 lphd after overliner is placed, safely containing solution. 19,424,108liters of water are required to install clay for a 400,000 m2 leach pad. ZERO liters of water are required to install GSE GCL. Public Relationship Risks Associated With Environmental Protection Government Relations Community Relations Share Holder Relations72%OfMinesExperienceConstructionDelays. RECOVER METAL FASTER 50%GSE Geosynthetics install 50% faster than stone or clay. HOW MUCH DO CONTRUCTION DELAYS COST YOU? Days Saved Using GCL vs Clay Days Saved Using MineDrain vs Stone Stone Installation Time 99 Days MineDrain Installation Time 50 Days 76
  • 5. 8 9 Products In Use GSE WHITE LEAK LOCATION LINER: The electrically conductive bottom layer helps you find and repair leaks quickly to prevent mineral and solution loss. GSE HIGH PERFORMANCE WHITE GEOMEMBRANE: This durable liner maintains its physical properties during long-term exposure in mining applications that demand protection against solution loss and environmental damage. GSE MINEDRAIN: This drainage system was engineered specifically for mining applications that demand superior flow and filtering, such as leach pads and tailings storage facilities. GSE HIGH TEMPERATURE LINER: This geomembrane can take the heat produced during exothermic reactions and withstand temperatures up to 100 degrees celcius. GSE GEOSYNTHETIC CLAY LINER: This durable, cost-effective alternative to compacted clay installs quickly and maintains a consistant quality in a variety of mining applications. Photo courtesy of Eldorado Gold Corporation
  • 6. 10 11 HEAP LEACH RECOVERY WITH GSE With millions of square meters installed in mining operations around the world, GSE GEOMEMBRANE LINING SYSTEMS are proven to be the most durable, dependable and cost-effective containment solution in heap leach pads. Our liners are made from the highest quality resins and exhibit superior resistance to punctures, stress cracking, and harsh chemicals. Available in wide width panels, GSE geomembranes require fewer welds, so they install faster and leave fewer opportunities for leaks. For applications requiring placement on steep slopes, GSE offers textured sheet to increase the frictional resistance be- tween natural soils and other geosynthetics in contact with the liner. When the hot sun threatens to interrupt installation, GSE WHITE GEOMEMBRANE reflects the light and keeps the liner cooler, resulting in fewer wrinkles and allowing installation to continue. Sometimes damage occurs during liner installation or while placing overliner material on the pad. It is vital to find these leaks quickly and repair them before serious damage occurs. GSE LEAK LOCATION LINER installed using GSE IsoWedge technology allows electrical liner integrity (ELI) testing on both exposed and covered applications, on slopes, across seams, and over wrinkles, providing the most accurate and cost-efficient leak detection method in the industry. When you need a liner that can take the heat produced by exothermic reactions, specify GSE HIGH TEMPERATURE GEOMEMBRANE. This liner is uniquely formulated to maintain its physical properties in applications with sustained tempera- tures of up to 100o C (212o F). In laboratory tests, at elevated temperatures GSE High Temperature Liner showed improved tensile strength and superior resistance to stress cracking, punctures, and UV degradation, making it essential for high temperature applications where liner integrity and long service life are required. In heap leach pads, it is necessary to install an excellent drain- age system in order to keep the leachate flowing freely to the collection ponds. Traditionally, crushed stone of a specific gradation is excavated and transported to the pad in what is often a time-consuming and expensive process. In addition, placing gravel directly against the geomembrane may cause damage. GSE MINEDRAIN GEOCOMPOSITE is an innovative high-flow, high-strength drainage system that performs better than natural gravel and withstands the high loads of overburden ore or vehicle traffic. GSE MineDrain installs quickly and protects the geomembranes from punctures. Photo courtesy of Eldorado Gold Corporation
  • 7. 12 13 Solution Ponds Solution ponds demand the most durable containment lining systems available. Pond liners are exposed to the elements and rigorous use, and they must be able to both protect the environment and protect against solution loss, so your precious metals, and profits, don’t get washed away. In remote or arid regions where water is scarce, liners and floating covers are needed to preserve the water supply and help prevent evaporation. GSE High Performance Geomembranes are the most flexible HDPE liner on the market and were designed for endurance. They include a specially engineered additive package to ensure the liner maintains its superior mechanical properties, even in the harshest conditions. Should the application require regular leak location surveys, GSE Leak Location Liner can be tested prior to operations and year after year, whether exposed or covered. GSE geomembranes can be combined with GSE Geonets or GSE MineDrain Geocomposite to create a complete leak detection and containment system. PROTECTING VALUABLE RESOURCES
  • 8. 14 15 Tailings Storage Facilities The tailings, or materials left over after the milling or recovery process, often contain metals and chemicals and must be stored responsibly so they don’t harm the environment. Disposing of mine tailings is one of the most important environmen- tal issues that mine companies face. Lining tailings ponds with GSE High Performance Geomembrane creates an impermeable barrier and prevents the release of mining refuse into the environment. GSE MineDrain, in this application, acts as a layer of protection for the geomembrane, reducing the potential for tears and leaks. In addition, the GSE MineDrain geotextile can be modified to filter fines from the water. Mine Closure and Capping When disposing of tailings, acid-producing waste rock, and spent heaps, it is necessary to properly cap the waste to minimize the intrusion of air and water, which can cause the sulfides to oxidize and release harmful substances. Studies conducted by the US EPA have shown that a composite cover system, consisting of a geomembrane and geosynthetic clay liner (GCL), performs better than compacted clay liners or store-and-release covers. (6) GSE BentoLiner NWL GCL combined with a GSE geomembrane is the most durable, reliable composite cover system available on the market today.
  • 9. 16 17 Concrete Protection Solvent Extraction and Electrowinning Process (SX-EW) SX-EW is a two-stage process that first extracts and upgrades copper from low-grade leach solutions into a solvent containing a chemical that selectively reacts with and binds the copper in the solvent. The copper is extracted from the solvent with strong aqueous acid which then deposits pure copper onto cathodes using an electrowinning procedure. SX-EW processing is best known for its use by the copper industry, where it accounts for 20% of worldwide production, but the technology is also successfully applied to a wide range of other metals including cobalt, nickel, uranium and zinc. Many facilities use concrete tanks during the SX-EW process, and the concrete is susceptible to corrosion from the highly acidic solutions. GSE StudLiner is a high density polyethylene (HDPE) concrete protection product with integrated studs that lock the liner to the concrete surface. It has the highest pull out strength compared to other products, and GSE StudLiner provides higher resistance to mechanical, chemical and environmental threats than concrete alone, ultimately increasing the life of the concrete structure. It is less costly than coatings, and StudLiner allows engineers to reduce the required thickness of the concrete without sacrificing performance. GSE can construct prefabricated panels customized to any project’s exact dimensions and specifications.
  • 10. 18 19 Safety and Stability Mine Safety In underground mines, GSE Geogrids act as a screen on roofs and walls to prevent debris from falling on workers. Manufactured from high quality flame-retardant resin, GSE Geogrids are durable yet lightweight, corrosion resistant, and easy to handle, allowing for quick, safe installation. Soil Stability GSE Geogrids offer reinforcement and stabilization solutions in surface and underground mining applications. Mining sites and the roads used to access them often are built on unstable soils that are not naturally suited for construction. Traditional soil stabilization methods are expensive, time-consuming processes that require specialized equipment and skilled labor. GSE Biaxial Geogrids provide a quick, long-term solution to stabilizing and strengthening roads and work sites and reducing the thickness of aggre- gate base layers. GSE Uniaxial Geogrids provide the reinforcement solution to building steep slopes and tailing dams that saves valuable spacing and construction cost. The stiff, net-like structure of a geogrid confines stone and soil particles, preventing lateral shear when a vertical load is applied. Compared to traditional stabilization methods, geogrids install in any weather, offer immediate, permanent stabilization, and typically cost 20%-50% less.
  • 11. 20 21 GSE knows what’s at stake when it comes to environmental protection and preventing solution loss. That’s why we manufacture the most durable, long-lasting geosynthetic containment systems designed to prevent leakage and corrosion in mining applications. Our geosynthetics install faster, perform better, and are more cost-effective than using natural materials such as stone, gravel or compacted clay. With GSE geosynthetic systems, your project won’t be delayed due to a shortage of quality natural materials or the logistical difficulty of transporting in remote locations. You can be assured that our products are always available, and their performance is always consistent. BECAUSE IF YOU CAN’T STACK ORE, YOU’RE NOT MAKING MONEY. Geosynthetics For Mining
  • 12. 22 23 GSE Leak Location Liner A revolution in leak detection, GSE Leak Location Liner is an HDPE or LLDPE geomembrane with a fully integrated electrically conductive bottom surface. This allows quality teams to conduct a spark test immediately following installation and a dipole survey after the liner is covered, for the fastest, most comprehensive leak detection available on the market. While other conductive liners exist, only GSE Leak Location Liner installed using GSE’s IsoWedge technology facilitates dipole testing after cover material is placed. Studies have shown that using both spark and dipole survey methods decrease the probability of leaks. Like all GSE geomembranes, Leak Location Liners are available in a variety of colors, and one or both sides of the liner can be textured. GSE White Leak Location Liner
  • 13. 24 25 GSE High Temperature Liner GSE High Temperature Liners are high density polyethylene (HDPE) geomembranes specifi- cally designed to withstand temperatures up to 100o C (212o F). At elevated temperatures, standard liners will break down, accelerating stress cracking and oxidation, which leads to leakage. GSE High Temperature liners retain their mechanical properties, even in the high temperatures produced from exothermic reactions during mining operations. GSE High Temperature Liner GSE Geogrids GSE Geogrids are synthetic reinforcement and site stabilization products. Manufactured from the highest quality HDPE resin for uniaxial geogrids and PP resin for biaxial geogrids, they are extremely resistant to chemicals commonly used in mining applications. They prevent slope failure, improve bearing capacity, and increase stability under non-improved roads and other sites where the natural soil is too weak to sup- port heavy loads. In underground mines, geogrids can protect workers from falling debris. GSE SBx Geogrid GSE High Performance White Liner GSE HP White is more than just a white-surfaced geomembrane. It is specifically engineered to have excellent physical properties, UV resistance, and extended lifetime. The white surface reflects the hot sunlight and keeps the liner cooler, decreasing the amount of thermal expansion and contraction, thereby reducing the amount of wrinkles in the liner system. Below the white reflective upper surface, is black primary layer. This black layer, exposed against the white surface, makes it easier to visually spot damage. For applications requiring placement on steep slopes, one or both sides of the liner can be textured to increase the frictional resistance between the liner and the soil below to prevent slipping. GSE High Performance White Liner
  • 14. 26 27 GSE GCL GSE BentoLiner NWL is a needle-punched reinforced GCL comprised of a uniform layer of sodium bentonite clay, encapsulated between a nonwoven and a scrim-nonwoven geotextile, to form a highly impermeable barrier that often replaces thick layers of expensive compacted clay. The scrim reinforced backing prevents GSE BentoLiner mats from shrinking, so once installed, they maintain overlap. GSE BentoLiner GCLs are known for their consistency and longevity because only bentonite clay of the highest quality, free from additives and fillers, are used. GSE offers a variety of fabric-encased GCLs designed to accommodate different load and slope requirements, and to address the specific challenges associated with mining applications. GSE Bentoliner NWL GSE Studliner GSE StudLiner is a high density polyethylene (HDPE) concrete liner that protects against chemi- cal and mechanical damage to concrete structures. GSE StudLiner is manufactured with approximately 110 studs per square foot to guarantee high pullout strength and provide excellent stress distribution during temperature changes and pressure build-up. It can be installed over an exposed surface of a new or existing concrete structure, and it will provide a life expectancy that is five times greater than that of an unprotected structure. The product is available in either gray or black and in a variety of sizes to fit each specific application. GSE Studliner Drainage Systems If the application requires drainage filtration to keep silt and soil particles from clogging the flow, GSE geocomposite systems perform better than natural gravel alternatives. GSE MineDrain Geocomposite is a highly-engineered drainage system that consists of GSE PermaNet geonet heat bonded on one or both sides with a GSE nonwoven needle-punched geotextile filter. It was designed specifically for mining applica- tions that demand superior flow and filtering performance, and it holds up under high compressive loads. GSE MineDrain
  • 15. 28 29 THIS IS WHAT WE’RE MADE OF. Multiple Layers Of Reliability GSE geosynthetic products are known throughout the world as a mark of quality and reliability. And that’s not a reputation you get by chance. All GSE products are backed by extensive manufacturing quality assurance (MQA) testing performed at our own GAI-LAP accredited laboratories. Our MQA program starts with testing specially formulated resins and other raw materials to guarantee they are of the highest quality. Our rigorous testing contin- ues throughout the manufacturing process, all the way to the job site. All GSE geomembranes are 100% spark tested for pinholes to ensure every roll delivered is leak free. Collaboration And Support At GSE, we believe success is always a collaborative effort. Our engineering support staff is comprised of multidisciplinary product professionals to support every aspect of your project design, from concept to installation. They will listen to your needs, and do whatever is necessary to provide a purpose-fit solution. Houston - United States Bangkok - Thailand Santiago - Chile Hamburg - Germany Cairo - Egypt Shanghai - China Worldwide Locations Our business is global because our customers are global. Headquartered in the U.S. and with manufacturing facilities in Chile, Germany, China, Thailand and Egypt, as well as engineering and sales professionals around the world, GSE can provide local service to our worldwide customers. .
  • 16. 30 References 1. Forget, Benoit et al., 2005. “Lessons Learned from 10 Years of Leak Detection Surveys on Geomembranes,” Sardinia Symposium, Sardinia, Italy. 2. Richard Thiel, Abigail Beck, Mark E. Smith. February 2005, “The Value of Geoelectric Leak Detection Services for the Mining Industry,” Geofrontiers. 3. Beck, Abigail, 2012. “A Statistical Approach to Minimizing Landfill Leakage,” SWANA, Washington D.C. Conference Proceedings. 4. Touze-Foltz Giroud, 2005, “Equations for Calculating the Rate of Liquid Flow through Geomembrane Defects of Uniform Width and Finite or Infinite Length,” Geosynthetics International, Vol. 12, No. 4, pp 194-196. 5. Bonapart, Daniel and Koerner, 2002. “Assessment and Recommendations for Improving the Performance of Waste Containment Systems,” US EPA. 6. Albright, W.H., Benson, C.H. and Waugh, W.J. 2010. “Water Balance Covers for Waste Containment: Principles and Practice,” ASCE Press.
  • 17. For more information on this product and others, please visit us at GSEworld.com, call 800.435.2008 or contact your local sales office. Corporate Headquarters 19103 Gundle Road Houston, Texas 77073 GSEworld.com 281.443.8564O