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Similar to Vision Box: Simplified multi-camera quality inspection
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Vision Box: Simplified multi-camera quality inspection
- 1. Milton Keynes Arena Vision Systems – Made Simple and Affordable VisionBox Camera Inspection Systems Darren Tyrrell Technical Manager
- 2. Vision Systems – Made Simple and Affordable Occurrence Prevention Detection Automation Poka-Yoke Systems Standardised work No Control Quality Assurance Level (ppm <10) Risk of Customer Rejects Increases (ppm>1000) Human Assembly and Inspection Processes are inherently unreliable Vision Systems and SMEs Barriers for SMEs • Perception of high costs • Not understanding the benefits • Technical barrier • Perception of poor reliability • Traditional Human Inspection culture SMEs are a key potential investor, but fail to invest in Vision technology unless specifically requested by their customers Quality Assurance of Human Processes
- 3. Vision Systems – Made Simple and Affordable A simple, generic Camera Inspection System, capable of inspecting numerous different products and versatile enough to be integrated into multiple supplier environments. Ability to run over 500 SKUs per system. Low capital outlay Cycle time <10s, including load and unload Machine reliability of >99% OEE Scalable from 1 to 99 cameras if required No moving parts, no safety zones Capable of printing a ‘PASS QC’ label Easy to program…. Able to write basic program with 10 hours training.
- 4. Vision Systems – Made Simple and Affordable HMI – Interface for the Operator (Pass screen)
- 5. Vision Systems – Made Simple and Affordable HMI – Interface for the Operator (Fail screen)
- 6. Vision Systems – Made Simple and Affordable 2200mm WD> 500mm, object to camera WD > 330mm object to camera 1700mm 450mm 425mm425mm425mm 425mm Comfortabletableheight900mm?1000mm(recommended) Barcode reader Momentary switch Printer Monitor Bosch Rexroth construction frame FLIR (Point Grey) Blackfly 5MP Monochrome or colour camerasLow cost LED lighting Industrial trigger switch Touch screen HD 1920 x 1080 monitor for optimal HMI Simple locator System. No tool changes Matrox Design Assistant 4.0 With custom steps written by Clearview Imaging Zebra printer
- 7. Vision Systems – Made Simple and Affordable • Vision system software is becoming more user friendly, and accessible to lay-people • Component pricing has reduced significantly, making automated inspection a labour saving • Simple design and ease of use can break down the barriers for SMEs. Reliable Vision Inspection Systems, Made Simple and Affordable • Unless your company has significant experience, choosing the correct partner is essential Whilst you cannot inspect quality into a product, a reliable inspection process can be an essential tool in maintaining competitive quality levels. Not only can vision systems be more reliable inspectors, they are significantly faster and cheaper than the manual alternative