This document outlines a course on management functions including planning, organizing, leading, and controlling. It provides definitions and explanations of each management function. For planning, it discusses objectives, mission, and strategic, tactical, and operational plans. For leading, it covers motivation, resources, and leadership styles. Organizing involves structuring resources and activities. Controlling consists of measuring performance, comparing to standards, identifying deviations, investigating causes, and taking corrective action. The document also covers production control, which applies the control function to monitor and correct production plans and deviations from standards.
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Course Outline
Review in Management Theory
Principles of Organizational Management
Reynante de Leon & Jesse Contillo
Management Functions (PLOC)
Avielle Darauay
Management Process Production Control
Lyza Mae Diocos & Joana Hydelle Gracia
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11. Make decisions – Utilization of
resources – Achieve objectives:
• Planning
• Leading
• Organizing
• Controlling
12. Planning
- It is the process of determining the activities
to be done and deciding how to accomplish
them in order to achieve the organization’s
objectives.
13. Objectives – results desired by
organization
Mission – organization’s purpose and
philosophy
14. Common and Elaborate Organizational
Objectives
• Profit, competitive advantage, efficiency,
growth
• Service, ethics, community responsibility
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A technique of forecasting every step in the long process
of production, taking them at a right time and in right
degree and trying to complete operations at maximum
efficiency.
A process that keeps a watchful eye on the production
flow, size of resources along with any deviation from the
planned action.
“Production control is a specific application of the control
function, and is concerned with recording results and
correcting for deviations from programmes and
variations from standards”
E.F.L.
Brech,
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What is the task?
It is the first element of production planning and
control.
Provides a sound base for control.
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where it needs to be carried out?
A specification of the flow sequence of operations
and processes to be followed in producing a
particular manufacturing lot.
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When it needs to be carried out?
Determination of the time that should be
required to perform each operation and also
the time necessary to perform the entire
series, as routed, making allowances for all
factors concerned.
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A process of actually ordering the work to be done.
Put production in effect by releasing and guiding
manufacturing order in sequence previously
determined by route sheets and schedules.
Phase of production control in which management
instructs each department what to do and the time
allowed for completion
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A branch of production control procedure which
regulates the progress of materials and part
through the production process.
Identifying problems in the production process
and attempting to resolve them
These could be problems with machinery, employee
issues, sourcing raw materials etc.
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Process of ensuring whether the products
manufactured are of requisite quality or not.
Ensures the maintenance of pre-determined
quality of the product produced.
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Optimal utilisation of economic
resource of Nation
Production at possible lowest cost
Avoidance of rush orders.
Meeting production targets.
Better use of plant and machinery
Inventory control
Proper liaison and coordination
Industrial peace
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The planning of industrial operations involves three considerations: namely, WHAT WORK SHALL BE DONE, HOW THE WORK SHALL BE DONE & WHEN THE WORK SHALL BE DONE
According to Fayol, “Control consists in verifying whether everything occurs in conformity with the adopted plan and established principles. The objective of control is to point out weaknesses and shortcomings, if any, in order to rectify them and prevent recurrence. It operates on everything viz. material, equipment, men, operations etc. For control to be effective, it must be applied within reasonable time and be followed-up sanctions.”
Means deciding in advance what is to be done in future ( such as: production budgets)
Looks at the resources required for a project (raw materials, plants, human resources)
The business compares with what they have in their inventory with what is needed to see if anything needs to be ordered in
Determines the selection of the path from where each unit have to pass before reaching the final stage.
Determines the sequence of work throughout a business/production line
Specifies who produces what part/component of work at each stage
Routing of work depends on how the business/production line is set up (i.e. if the production line is product based, customer oriented, fixed position etc.)
Routing can use software to control the processes/procedures throughout the production line
Determines the time and date when each operation is to be commenced or completed. The time and date of manufacturing each component is fixed in such a way that assembling for the final product is not delayed in any way.
MPS aids in decision making by generating a set of output data based on forecast demand, production costs, inventory money, customer needs, production lead time, and capacity. The resulting output information includes the amounts to produce, staffing requirements, quantity of product available to promise, and projected available funds for production. It also sets the expectations of the revenue that the business is likely to generate.
Manufacturing and Operation Scheduling or Detailed scheduling
Manufacturing Scheduling (sometimes called detailed scheduling or production scheduling) focuses on a shorter horizon than MPS. It also fixes a time and date to each operation in a continuous timeline rather than in time buckets, defining the start and completion time-frame for each process. Both subsequent stages of production planning and control depend on this timeline which makes it a very valuable asset in the production process. Scheduling looks to optimize the use of time; from each piece of work involved to project planning to customer delivery. The goal is to maximize thruput (output) and on-time delivery, within the constraints of equipment, labor, storage, and inventory capacity. This usually includes focusing on maximizing utilization of critical bottleneck resources by minimizing changeovers and cleanout and also avoiding material starvation. In order to schedule more efficiently, there are a variety of methodologies and tools that planners can apply.
Development of time scales for the production process
Specifies how long each process should take and when workers should perform it
Scheduling can be complex dependent on the type of product being produced
Management resource planning software, Gantt charts, PERT charts are all tools that can help with scheduling
Dispatcher authorises performance, provides instructions and lists job priorities
Dispatching can be managed by one person or a self managed team
Production control systems can be used to identify issues in the production process
Managers or work teams can then adjust schedules accordingly and correct underlying problems
follow up functioning checks and measure the effectiveness of previous production control functions like routing, scheduling and dispatching.