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1
2
INTRODUCTION
3
TURNOUT
4
5
6
7
8
9
10
Switches
11
12
Sets Of Switches
 Pair of stock rail.
 Pair of tongue rail.
 Pair of heel blocks.
 Several slide chairs.
 Two or more stretcher bars. Gauge tie
plate.
 Check rails.
13
stock rail
 They are the main rails of the track to
which the tongue rails are fit closely.
 They are the outer rail in the turnout
14
tongue rail
 Rails which lie between the 2 stock
rails
 End portion of the tongue rail is called
toe and is connected by stretcher bar .
 It is the moving part of the switch
which diverts the train from one track
to the other.
15
heel blocks
 These are the blocks inserted
between the heel of the stock rail and
tongue rail
 Used to provide clear gap for the
wheel flange.
16
slide plates
 These are the special plates which are
provided for supporting and sliding the
tongue rails.
 It is essential because it helps the
tongue rail to move toward and away
from stock rails and tongue rails are
able to slide.
17
stretcher bars
 Used to connect the toe of the tongue
rails so that both
 the tongues moves through the same
distance or gap
 Generally 2 or 3 bars are used near
and behind the toe
18
Check rails
 They are the rails which are used
guide the outer wheel flange of the
train.
 To ensure that the train does not
derail.
19
TYPES
 Stud switch
 Spilt switch
LOOSE HEEL TYPE
FIXED HEEL TYPE
20
SWITCHES -TOE
 Undercut switch
 In case the height of the stock and tongue rail is
same, it is desirable to cut out a portion of flange at
the foot of the stock rail so that toe of tongue rail is
accommodated under head of the stock rail.
 The disadvantage of this type of switch is that it
becomes weak because flange portion is cut out.
21
 Overriding switch
 In this type separate rail sections of stock rail and tongue rail
are adopted.
 The stock rail of heavy section and tongue rail of light
 section are used instead of cutting the flange rather than
weakening the stock rail as in case of undercut switch.
 - The tongue rail rides over the flange of the stock rail.
22
Some imp. term related to
switches
 Switch angle:- angle between the
gauge face of the stock rail and that of
the tongue rail at its closed position.
 Flangeway clearance:- the distance
between the adjoining faces of the
running rail and the check rail at the
nose of the crossing.
Gauge max. value (mm) min. value(mm)
BG 48 44
MG 44 41
23
 Heel divergence:- the distance
between the gauge faces of the stock
rail and tongue rail at the heel of the
switch.
 Throw of the switches:- distance of
lateral movement of tongue rail at the
toe of switch to allow movement of
train.
Gauge max. (mm) min(mm)
BG 115 85
MG 100 89
24
DESIGN OF TONGUE
RAILS
 It may be curve or straight.
 Straight rail having advantage are
following
1.easily manufactured.
2.used for both right hand as
well
left hand turnout.
25
26
27
CROSSING
A crossing or frog is a device introduced
at the point where two gauge faces cross
each other to permit the flanges of a
railway vehicle to pass from one track to
another.
 To achieve this a gap is provided from
the throw to the nose of the crossing ,
over which the flanged wheel glides or
jumps.
The other wheel is guided with the help
of check rails to ensure that the flanged
wheel negotiates the gap properly n so it
28
COMPONENTS
 Two rails, point rail and splice rail
 Two wing rails
 A pair of check rails
29
COMPONENTS
 Two rails, point rail and splice rail
 Two wing rails
 A pair of check rails
30
Components of crossing
31
Based on shape of crossing
there are three types of crossing:
1.Acute angle crossing or “V”
crossing:
32
2.Obtuse or Diamond
crossing
33
3.Square crossing
34
There are three kinds on the
basis of manufacturing purposes:
35
Less wear and tear.
Longer life
Free of Bolts
Less maintenance cost
36
ON THE BASIS OF:
ASSEMBLY OF CROSSING
1.Movable or Spring crossing
37
2.Ramped crossing
RAISED CHECK RAIL FOR OBTUSE
CROSSINGS:
In order to provide a guided pathway
in the throat portion of a 1 in 8.5 BG
obtuse diamond crossing, the check
rails are raised by welding a 25 mm
thick MS plate. This arrangement is
considered satisfactory for BG as well
as MG routes.
38
Reconditioning of worn out
crossing
39
Inspection and maintenance
 Condition of tongue rails and stock rails.
 Condition of fittings of tongue and stock rails- Fitting should be tight, and
spherical washer must placed correctly.
 Gauge and cross level at switch assembly-
Correctness checked at location:-The stock joint, Behind the toe of switch, mid switch for the straight track,
Heel of switch
 Clearance between stock and tongue rails.
 Gauge and cross level of crossing assembly.
 Check rails
 Cross levels on straight tracks and turnouts
 Sleepers
 Ballast and drainage
40
Maximum Minimum
BG 48mm 44mm
MG 44mm 41mm
41
REFERNCE
 Railway engineering (S.chandra)
 www.google.com
 www.railwaynetwork.com
 www.pinterest.com
42
`
43

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Points and switch ##

  • 1. 1
  • 2. 2
  • 5. 5
  • 6. 6
  • 7. 7
  • 8. 8
  • 9. 9
  • 10. 10
  • 12. 12
  • 13. Sets Of Switches  Pair of stock rail.  Pair of tongue rail.  Pair of heel blocks.  Several slide chairs.  Two or more stretcher bars. Gauge tie plate.  Check rails. 13
  • 14. stock rail  They are the main rails of the track to which the tongue rails are fit closely.  They are the outer rail in the turnout 14
  • 15. tongue rail  Rails which lie between the 2 stock rails  End portion of the tongue rail is called toe and is connected by stretcher bar .  It is the moving part of the switch which diverts the train from one track to the other. 15
  • 16. heel blocks  These are the blocks inserted between the heel of the stock rail and tongue rail  Used to provide clear gap for the wheel flange. 16
  • 17. slide plates  These are the special plates which are provided for supporting and sliding the tongue rails.  It is essential because it helps the tongue rail to move toward and away from stock rails and tongue rails are able to slide. 17
  • 18. stretcher bars  Used to connect the toe of the tongue rails so that both  the tongues moves through the same distance or gap  Generally 2 or 3 bars are used near and behind the toe 18
  • 19. Check rails  They are the rails which are used guide the outer wheel flange of the train.  To ensure that the train does not derail. 19
  • 20. TYPES  Stud switch  Spilt switch LOOSE HEEL TYPE FIXED HEEL TYPE 20
  • 21. SWITCHES -TOE  Undercut switch  In case the height of the stock and tongue rail is same, it is desirable to cut out a portion of flange at the foot of the stock rail so that toe of tongue rail is accommodated under head of the stock rail.  The disadvantage of this type of switch is that it becomes weak because flange portion is cut out. 21
  • 22.  Overriding switch  In this type separate rail sections of stock rail and tongue rail are adopted.  The stock rail of heavy section and tongue rail of light  section are used instead of cutting the flange rather than weakening the stock rail as in case of undercut switch.  - The tongue rail rides over the flange of the stock rail. 22
  • 23. Some imp. term related to switches  Switch angle:- angle between the gauge face of the stock rail and that of the tongue rail at its closed position.  Flangeway clearance:- the distance between the adjoining faces of the running rail and the check rail at the nose of the crossing. Gauge max. value (mm) min. value(mm) BG 48 44 MG 44 41 23
  • 24.  Heel divergence:- the distance between the gauge faces of the stock rail and tongue rail at the heel of the switch.  Throw of the switches:- distance of lateral movement of tongue rail at the toe of switch to allow movement of train. Gauge max. (mm) min(mm) BG 115 85 MG 100 89 24
  • 25. DESIGN OF TONGUE RAILS  It may be curve or straight.  Straight rail having advantage are following 1.easily manufactured. 2.used for both right hand as well left hand turnout. 25
  • 26. 26
  • 27. 27
  • 28. CROSSING A crossing or frog is a device introduced at the point where two gauge faces cross each other to permit the flanges of a railway vehicle to pass from one track to another.  To achieve this a gap is provided from the throw to the nose of the crossing , over which the flanged wheel glides or jumps. The other wheel is guided with the help of check rails to ensure that the flanged wheel negotiates the gap properly n so it 28
  • 29. COMPONENTS  Two rails, point rail and splice rail  Two wing rails  A pair of check rails 29
  • 30. COMPONENTS  Two rails, point rail and splice rail  Two wing rails  A pair of check rails 30
  • 32. Based on shape of crossing there are three types of crossing: 1.Acute angle crossing or “V” crossing: 32
  • 35. There are three kinds on the basis of manufacturing purposes: 35
  • 36. Less wear and tear. Longer life Free of Bolts Less maintenance cost 36
  • 37. ON THE BASIS OF: ASSEMBLY OF CROSSING 1.Movable or Spring crossing 37
  • 38. 2.Ramped crossing RAISED CHECK RAIL FOR OBTUSE CROSSINGS: In order to provide a guided pathway in the throat portion of a 1 in 8.5 BG obtuse diamond crossing, the check rails are raised by welding a 25 mm thick MS plate. This arrangement is considered satisfactory for BG as well as MG routes. 38
  • 39. Reconditioning of worn out crossing 39
  • 40. Inspection and maintenance  Condition of tongue rails and stock rails.  Condition of fittings of tongue and stock rails- Fitting should be tight, and spherical washer must placed correctly.  Gauge and cross level at switch assembly- Correctness checked at location:-The stock joint, Behind the toe of switch, mid switch for the straight track, Heel of switch  Clearance between stock and tongue rails.  Gauge and cross level of crossing assembly.  Check rails  Cross levels on straight tracks and turnouts  Sleepers  Ballast and drainage 40 Maximum Minimum BG 48mm 44mm MG 44mm 41mm
  • 41. 41
  • 42. REFERNCE  Railway engineering (S.chandra)  www.google.com  www.railwaynetwork.com  www.pinterest.com 42
  • 43. ` 43