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LECTURE 2:
OPEN PIT
MINING
The selection of the optimum bench height
depends on number of considerations
including;
1. Production requirements
Planned production of the mine will
determine the size of the bench and
the size of equipment.
2. Existing equipment and the availability of
capital for new equipment purchase
The bench height is designed focusing the
existing equipment. The desired bench
height then should be selected depending
on the size and type of equipments to be
used.
The planner should look ahead to when
these equipments are to be replaced by
new ones
for example in open pit to reduce cost
purchasing larger and more
productive shovels and truck. If the
need arise and the capital is available
to accommodate, planner should
consider changing bench heights.
3. Regulatory requirements and other
factors
Other factors include safety and
weather conditions.
 Bench faces are mined steeply and
result into rock fall and raveling
initiation therefore catch benches
are left in pit wall to retain rock falls
and reveling.
 Minimum bench width = 4.5m
+0.2H
 Berm height = 1m + 0.04H
 Face angle – depends on rock
strength and structures orientation
The purpose of benches is to control
 To control the depth of the blast
holes.
 To control the slope of the pit walls.
 To control dangers of highwall faces.
 Provide enough space to allow
sustained and uninterrupted
production.
 Allows easy transportation of mined
ore.
In most applications, the
primary purpose of slope stability
analysis is to contribute to the
safe and economic design of
excavations. So that there are
 No loss of life;
 No equipment damage;
 No sustained loss of production
In the typical open pit
Increasing the slope angle means;
 Decreases stripping ratio and/or increases
recoverable ore
 Consequently, produces a higher benefit or
return on investment
However, increasing the slope angle;
Decreases the stability of the slope
 Rate of slope failures increases
 The slope failures result in operating costs
such that the expense of cleaning up failed
material, lost production and unrecovered
ore.
Mining at a flatter angle results in
 Higher stripping costs
 reduced ore recovery.
However
 mining at flatter angle increase the stability of
the slope.
To balance the above, mining at optimum slope
is advised since mining at a flatter angle
results in higher stripping costs and reduced
ore recovery. Conversely, mining steeper than
the optimum results in slope instability costs
greater than the increased ore recovery.
 In any economic open pit mine, a
variety of slope failures will be
presented at various locations in the
mine at any time. The successful
management of these failures is the
art of good open pit mining.
 The absence of any failures is a sign
of over conservative, hence, inefficient
economic slope design and mine
management.
 A slope is a vertical or inclined
boundary surface between air and
rock.
 The term “slope failure” refers to any
slope instability that affects its
performance, and man's operation in
a natural, geologic environment
 Slopes failures can either occur
naturally or are engineered by
humans
The rock of a slope can be considered to
consist of the following components
 Intact rock; the primary unbroken rock as
determined from a piece of core cut for
compression testing. Rock substance is also
used for unbroken rock
 Fractures; the geologic structures such as
joints, bedding, foliation, and minor faults
that break the intact rock into more or less
discrete blocks.
 Rock mass; the combination of intact rock
and fractures considered as a unit. Soil could
be considered as a special case of rock mass
Significant failure modes which
can occur in an open pit mine
are
I. Plane failure
ii. Circular failure
iii. Wedge failure
iv. Toppling failure
 Plane failures occur when the geologic
discontinuities such as a bedding plane,
faulty, jointing or foliation strike parallel to
the face and dip into the excavation in such a
way that a block of rock is kinematically free
to move. Single discontinuity is the only
surface along which failure develops
 It is one of the most dangerous failure modes
especially when it occurs along a principal
fault. Significant volumes of rock can be
moved in this case.
 Wedge failure occurs when two or more
discontinuities intersect and their line of
intersection daylights in the face.
 It generally occurs on a smaller scale (1 or 2
benches), but it can cause significant damage
 This failure occurs in a homogeneous ground of
low mechanical resistance (low cohesion).
 The failure is done by shearing of the ground
along a circular line.
 The grounds favorable for this failure mode are
soils, filling materials, non competent
homogenous rocks and resistant rocks but whose
level of fracture confers them weak mechanical
characteristics.
 When the stability conditions are not satisfied,
very high volumes of rock can be moved.
 A steeply dipping fracture set strikes nearly
parallel to the slope face and forms “tall” slabs
that peel away from the slope.
 This failure mode is much rare than the 3 other
modes.
 A progressive degradation of the benches
could be observed and might lead to the
instability of the slope.
 If this type of structure is present, the bench
face height should be limited to a distance
approximately equal to the bench width. This
will help catch any toppling material and
decrease the chances of impacting equipment
working on the pit floor below
 The type of rock of which or in which the
slope is made
 Presence of potential failure surface in
rock(frequency of geological
discontinuities) and the steepness of its
angle of dip towards the excavation;
 The geometry of the cross-section of the
slope (height, slope angle, berms);
 Magnitude of externally applied loads on
the rock slope structures;
 Vibrations from blasting and seismic forces
 SF = ratio total Resisting force to the total
Driving force

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Lecture 2 basic surface mining practise-2

  • 2.
  • 3.
  • 4.
  • 5. The selection of the optimum bench height depends on number of considerations including; 1. Production requirements Planned production of the mine will determine the size of the bench and the size of equipment.
  • 6. 2. Existing equipment and the availability of capital for new equipment purchase The bench height is designed focusing the existing equipment. The desired bench height then should be selected depending on the size and type of equipments to be used. The planner should look ahead to when these equipments are to be replaced by new ones
  • 7. for example in open pit to reduce cost purchasing larger and more productive shovels and truck. If the need arise and the capital is available to accommodate, planner should consider changing bench heights. 3. Regulatory requirements and other factors Other factors include safety and weather conditions.
  • 8.  Bench faces are mined steeply and result into rock fall and raveling initiation therefore catch benches are left in pit wall to retain rock falls and reveling.  Minimum bench width = 4.5m +0.2H  Berm height = 1m + 0.04H  Face angle – depends on rock strength and structures orientation
  • 9. The purpose of benches is to control  To control the depth of the blast holes.  To control the slope of the pit walls.  To control dangers of highwall faces.  Provide enough space to allow sustained and uninterrupted production.  Allows easy transportation of mined ore.
  • 10.
  • 11. In most applications, the primary purpose of slope stability analysis is to contribute to the safe and economic design of excavations. So that there are  No loss of life;  No equipment damage;  No sustained loss of production
  • 12.
  • 13. In the typical open pit Increasing the slope angle means;  Decreases stripping ratio and/or increases recoverable ore  Consequently, produces a higher benefit or return on investment However, increasing the slope angle; Decreases the stability of the slope  Rate of slope failures increases  The slope failures result in operating costs such that the expense of cleaning up failed material, lost production and unrecovered ore.
  • 14. Mining at a flatter angle results in  Higher stripping costs  reduced ore recovery. However  mining at flatter angle increase the stability of the slope. To balance the above, mining at optimum slope is advised since mining at a flatter angle results in higher stripping costs and reduced ore recovery. Conversely, mining steeper than the optimum results in slope instability costs greater than the increased ore recovery.
  • 15.  In any economic open pit mine, a variety of slope failures will be presented at various locations in the mine at any time. The successful management of these failures is the art of good open pit mining.  The absence of any failures is a sign of over conservative, hence, inefficient economic slope design and mine management.
  • 16.  A slope is a vertical or inclined boundary surface between air and rock.  The term “slope failure” refers to any slope instability that affects its performance, and man's operation in a natural, geologic environment  Slopes failures can either occur naturally or are engineered by humans
  • 17.
  • 18. The rock of a slope can be considered to consist of the following components  Intact rock; the primary unbroken rock as determined from a piece of core cut for compression testing. Rock substance is also used for unbroken rock  Fractures; the geologic structures such as joints, bedding, foliation, and minor faults that break the intact rock into more or less discrete blocks.  Rock mass; the combination of intact rock and fractures considered as a unit. Soil could be considered as a special case of rock mass
  • 19. Significant failure modes which can occur in an open pit mine are I. Plane failure ii. Circular failure iii. Wedge failure iv. Toppling failure
  • 20.  Plane failures occur when the geologic discontinuities such as a bedding plane, faulty, jointing or foliation strike parallel to the face and dip into the excavation in such a way that a block of rock is kinematically free to move. Single discontinuity is the only surface along which failure develops  It is one of the most dangerous failure modes especially when it occurs along a principal fault. Significant volumes of rock can be moved in this case.
  • 21.
  • 22.  Wedge failure occurs when two or more discontinuities intersect and their line of intersection daylights in the face.  It generally occurs on a smaller scale (1 or 2 benches), but it can cause significant damage
  • 23.  This failure occurs in a homogeneous ground of low mechanical resistance (low cohesion).  The failure is done by shearing of the ground along a circular line.  The grounds favorable for this failure mode are soils, filling materials, non competent homogenous rocks and resistant rocks but whose level of fracture confers them weak mechanical characteristics.  When the stability conditions are not satisfied, very high volumes of rock can be moved.
  • 24.
  • 25.  A steeply dipping fracture set strikes nearly parallel to the slope face and forms “tall” slabs that peel away from the slope.  This failure mode is much rare than the 3 other modes.  A progressive degradation of the benches could be observed and might lead to the instability of the slope.  If this type of structure is present, the bench face height should be limited to a distance approximately equal to the bench width. This will help catch any toppling material and decrease the chances of impacting equipment working on the pit floor below
  • 26.
  • 27.  The type of rock of which or in which the slope is made  Presence of potential failure surface in rock(frequency of geological discontinuities) and the steepness of its angle of dip towards the excavation;  The geometry of the cross-section of the slope (height, slope angle, berms);  Magnitude of externally applied loads on the rock slope structures;  Vibrations from blasting and seismic forces
  • 28.  SF = ratio total Resisting force to the total Driving force