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Surface Texture
http://youtu.be/bl5rRmfdIaw?list=UUex9HyH13mgYPNu6Xo2s-xQ
G Lancaster
Marlborough Boys College
Contents
• Definition
• Surface texture effects
• Terms
• Ra or CLA
• Roughness Grade Numbers
• Basic symbol for use on drawings
• Drawing Symbol Notation
• Lay symbols
• Average values for various processes
• Other roughness values
• Methods of testing
• W W W References
Press Esc at any point to exit presentation
All underlined text acts as
hyperlinks to indicated topic.
Contents Page
Last At
Back One Forward One
Definitions
• Surface texture describes the variation of the
surface from a perfect surface
• Surface texture is made up of
Roughness
Waviness.
Lay
Flaws
It is the topography of the surface
The term surface texture is preferable to surface finish as surface finish
implies coatings and finishing techniques
(Painting, chrome plating etc)
Surface Texture Effects
• The appearance
– The finer the texture the higher the aesthetic value
• The function
– Some functions require a fine texture
• The dimensional tolerances possible
– The finer the texture the greater the degree of
dimensional accuracy possible
• The cost
– The finer the texture the greater the cost to produce
Surface Texture Terms
Roughness
• The closely spaced peaks and valleys
produced by the machining process
Waviness
• Repeated widely spaced irregularities
generally resulting from machine
vibrations of chatter in th emachine
Profile
Profile is the shape of the surface
It is made up of roughness and weariness.
Profile is influenced by the tool type and shape
Lay
Lay is the dominate pattern of marks left on the surface arising from
machining processes (tool type, feed rate, and machine type) Indicated
by symbol
Parallel Perpendicular Diagonal
Multi Circular Radial
Plane of Projection
Flaws
• Discrete or irregular infrequent
irregularities these could be scratches, pits
or cracks
Errors of Form
• Long form or non cyclic deviations in
surface profile produced by errors in
machine ways, slides or alignments
Ra or CLA
The Ra (Roughness Average) or CLA (Centre Line Average) is the
average distance from the centre line to the highest or lowest point. The
Ra or CLA can be found by using the formula
Ra (Micrometers) = A¹+A²+A³+….+An
Cut off length
Micrometers = 0.000001 meters = 1 x 10-6 meters
Sample Length
Roughness Average in Micro meters (Ra)
can also be expressed as a
Roughness Grade Number (N)
Roughness Grade Numbers
Ra N
50 Um N 12
25 Um N 11
12.5 Um N 10
6.3 Um N 9
3.2 Um N 8
1.6 Um N 7
Ra N
0.8 Um N 6
0.4 Um N 5
0.2 Um N 4
0.1 Um N 3
0.05 Um N 2
0.025 Um N 1
Drawing Symbols
This symbol has a bar added to the
top of the standard shaped symbol.
Basic symbol with a bar added to
the top of the right hand line.
This symbol is a basic shaped symbol
with a circle added in the groove.
Symbol has an angle of 60 degrees and
an open top with two uneven sides. Basic
shaped symbol.
Machining
optional
Machine finish
required
Removal of
material not
permitted
Special surface
feature required
Drawing Symbol Notation
= Production Method
= Direction of Lay using
Lay Symbols
C= Sampling Length
(f)= Other Roughness Values
Machining Allowance =
Click on labels for explanations of the notation
Roughness Grade Number
or Roughness Average =
Lay Symbols
Average Values For Processes
Process Ra in µm
50 25 12.5 6.3 3.2 1.6 0.8 0.4 0.2 0.1 0.05 0.025
Gas Cutting
Shaping
Drilling
Milling
Reaming
Turning
Grinding
Lapping
Average
Possible
For More Detailed Information
Valores promedio para cada proceso
Process Ra in µm
50 25 12.5 6.3 3.2 1.6 0.8 0.4 0.2 0.1 0.05 0.025
Corte de gas
conformado
barrenado
fresado
rimado
torneado
rectificado
lapeado
Promedio
posible
For More Detailed Information
Machining Allowance
• This is the amount of material that can be
removed to achieve desired surface
texture
Other Roughness Values
•Rp : is the height of the highest peak in the roughness profile over the
evaluation length
•Rv is the depth of the deepest valley in the roughness profile over the
evaluation length .
•Rt, is the sum of these two, or the vertical distance from the
deepest valley to the highest peak.
•Rz is the sum of the height of the highest peak plus the lowest
valley depth within a sampling length
Methods of Testing
• Scratch comparison plates.
• Each machining process requires it
own set.
• Optical and mechanical
Further Information
Sites
• Virtual Machine Shop
• Cyberman
References
• http://www.roymech.co.uk/Useful_Tables/Surface_Texture/Surface_
Texture_index.html

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Surface Texture 4438.ppt

  • 2. Contents • Definition • Surface texture effects • Terms • Ra or CLA • Roughness Grade Numbers • Basic symbol for use on drawings • Drawing Symbol Notation • Lay symbols • Average values for various processes • Other roughness values • Methods of testing • W W W References Press Esc at any point to exit presentation All underlined text acts as hyperlinks to indicated topic. Contents Page Last At Back One Forward One
  • 3. Definitions • Surface texture describes the variation of the surface from a perfect surface • Surface texture is made up of Roughness Waviness. Lay Flaws It is the topography of the surface The term surface texture is preferable to surface finish as surface finish implies coatings and finishing techniques (Painting, chrome plating etc)
  • 4. Surface Texture Effects • The appearance – The finer the texture the higher the aesthetic value • The function – Some functions require a fine texture • The dimensional tolerances possible – The finer the texture the greater the degree of dimensional accuracy possible • The cost – The finer the texture the greater the cost to produce
  • 6. Roughness • The closely spaced peaks and valleys produced by the machining process
  • 7. Waviness • Repeated widely spaced irregularities generally resulting from machine vibrations of chatter in th emachine
  • 8. Profile Profile is the shape of the surface It is made up of roughness and weariness. Profile is influenced by the tool type and shape
  • 9. Lay Lay is the dominate pattern of marks left on the surface arising from machining processes (tool type, feed rate, and machine type) Indicated by symbol Parallel Perpendicular Diagonal Multi Circular Radial Plane of Projection
  • 10. Flaws • Discrete or irregular infrequent irregularities these could be scratches, pits or cracks
  • 11. Errors of Form • Long form or non cyclic deviations in surface profile produced by errors in machine ways, slides or alignments
  • 12. Ra or CLA The Ra (Roughness Average) or CLA (Centre Line Average) is the average distance from the centre line to the highest or lowest point. The Ra or CLA can be found by using the formula Ra (Micrometers) = A¹+A²+A³+….+An Cut off length Micrometers = 0.000001 meters = 1 x 10-6 meters Sample Length
  • 13. Roughness Average in Micro meters (Ra) can also be expressed as a Roughness Grade Number (N) Roughness Grade Numbers Ra N 50 Um N 12 25 Um N 11 12.5 Um N 10 6.3 Um N 9 3.2 Um N 8 1.6 Um N 7 Ra N 0.8 Um N 6 0.4 Um N 5 0.2 Um N 4 0.1 Um N 3 0.05 Um N 2 0.025 Um N 1
  • 14. Drawing Symbols This symbol has a bar added to the top of the standard shaped symbol. Basic symbol with a bar added to the top of the right hand line. This symbol is a basic shaped symbol with a circle added in the groove. Symbol has an angle of 60 degrees and an open top with two uneven sides. Basic shaped symbol. Machining optional Machine finish required Removal of material not permitted Special surface feature required
  • 15. Drawing Symbol Notation = Production Method = Direction of Lay using Lay Symbols C= Sampling Length (f)= Other Roughness Values Machining Allowance = Click on labels for explanations of the notation Roughness Grade Number or Roughness Average =
  • 17. Average Values For Processes Process Ra in µm 50 25 12.5 6.3 3.2 1.6 0.8 0.4 0.2 0.1 0.05 0.025 Gas Cutting Shaping Drilling Milling Reaming Turning Grinding Lapping Average Possible For More Detailed Information
  • 18. Valores promedio para cada proceso Process Ra in µm 50 25 12.5 6.3 3.2 1.6 0.8 0.4 0.2 0.1 0.05 0.025 Corte de gas conformado barrenado fresado rimado torneado rectificado lapeado Promedio posible For More Detailed Information
  • 19. Machining Allowance • This is the amount of material that can be removed to achieve desired surface texture
  • 20. Other Roughness Values •Rp : is the height of the highest peak in the roughness profile over the evaluation length •Rv is the depth of the deepest valley in the roughness profile over the evaluation length . •Rt, is the sum of these two, or the vertical distance from the deepest valley to the highest peak. •Rz is the sum of the height of the highest peak plus the lowest valley depth within a sampling length
  • 21. Methods of Testing • Scratch comparison plates. • Each machining process requires it own set. • Optical and mechanical
  • 22. Further Information Sites • Virtual Machine Shop • Cyberman