Deep Dynamic Compaction and Rapid Impact Compaction Adopted to Treat Loose Soil Formations and Fill Compaction for Large Structures and Roads - Case Study
This document summarizes a case study of soil improvement works using deep dynamic compaction and rapid impact compaction techniques at a site near Dammam, Saudi Arabia. Two soil investigations identified loose granular soils up to 10m deep requiring compaction to meet bearing capacity, settlement, and liquefaction criteria for structures and roads. A strategy was developed to use dynamic compaction and rapid impact compaction independently and together to treat 180,000m2 within the required 6-month timeframe. Trial works showed the techniques could achieve the criteria and improve 104,000m2 and 76,000m2, respectively, allowing completion in under 5 months.
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Deep Dynamic Compaction and Rapid Impact Compaction Adopted to Treat Loose Soil Formations and Fill Compaction for Large Structures and Roads - Case Study
1. Journal of Civil Engineering Inter Disciplinaries
Volume 1 | Issue 2
Open Access
https://journalofcivilengg.com 26
Case Report
Deep Dynamic Compaction and Rapid Impact Compaction Adopted to Treat
Loose Soil Formations and Fill Compaction for Large Structures and Roads -
Case Study
Khan A1
, Ahmad J1
, Alshokur H1
, Spyropoulos E2*
1
Soil Improvement Contracting Co., Dammam 32232, Kingdom of Saudi Arabia.
2
Saudi Aramco, Dhahran 31311, Kingdom of Saudi Arabia.
Received Date: 26 September, 2020; Accepted Date: 09 October, 2020; Published Date: 13 October,2020
Abstract
The current case study is concerning a facility located near Dammam, Saudi Arabia. The project consisted of three main categories
of design criteria to be achieved. It included nine Bearing Capacity and Settlement criteria for infinite, combined and isolated
foundations, Relative Density (Rd) criterion for Road/Open Areas and Liquefaction Risk Mitigation criterion for the entire site, which
encompassed an area of approximately 180,000m2
. The allotted time for soil improvement works was limited to 6 months, due to the
project being of fast-track category. The soil profile was composed largely of granular material and the depth of improvement went
as deep as 10m. Both Dynamic Compaction and Rapid Impact Compaction are popular techniques in compacting granular material,
due to their high efficiency in achieving the design criteria and fast rate of improvement. The techniques are also cost-effective and
clean, in terms not requiring water nor electricity for operations compared to Vibro-Improvement counter techniques, proving to be
value-engineered options. The improvement area was segregated into three regions based on existing loose soils and fill compaction
requirements, wherein the techniques would be implemented independently or in combination with one another. The production
works lasted around 4.5 months. Post-Improvement Quality Control tests indicated the achievement of Design Criteria by a substantial
margin, exemplifying the efficiency of Deep Dynamic Compaction and Rapid Impact Compaction techniques in terms of achieving the
design criteria and a fast rate of production in operations.
*Corresponding author: Spyropoulos E, Saudi Aramco, Dhahran 31311, Kingdom of Saudi Arabia.
Email : emmanouil.spyropoulos@aramco.com
Citation: Spyropoulos E (2020) Deep Dynamic Compaction and Rapid Impact Compaction Adopted to Treat Loose Soil Formations
and Fill Compaction for Large Structures and Roads - Case Study. J Civil Engg ID 1(2): 26-35.
Introduction
The project location is situated in the northeast of Dammam,
KSA. The project consisted of structures, parking areas and roads,
for a total area of 180,000m2
. The scope of work included existing
soil improvement and fill compaction works. The soil composition
was mainly granular with presence of stiff fine-grained layers. The
project was fast track and required optimized improvement and
compaction strategy to meet a 6-month deadline. With the same
constrained requirement, roller compaction would prove difficult
and an expensive option. The same constraint motivated the need
for value-engineered alternatives.
The current paper consists of the following abbreviations as
defined in Table 1.
Table 1: List of Abbreviations
Abbreviation Description
KSA Kingdom of Saudi Arabia
DC Dynamic Compaction
DR Dynamic Replacement
VC Vibro Compaction
VR Vibro Replacement
CPTu Piezocone Penetration Test
Rd
Relative Density
qc
Cone Tip Resistance
Ic
Soil Behavior Type Index
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Background
Two soil investigation campaigns were conducted prior to
improvement-compaction works. The campaigns will hereafter
be referred to as SI(A) and SI(B). Both investigations were carried
out mostly at the structures locations. As per investigation works
conducted by SI(A), the following profile displayed in Figure 1 can
be used as a summary of geological conditions.
Figure 1: Soil Profile as per SI(A)
Two profiles assessed by SI(B) are presented in the Figure 2
(a & b).
a b
Figure 2: Soil Profiles as determined by SI(B)
Although a variation was observed in the two campaigns, a
basic knowledge of the profile was attained, that mainly the sub-
surface profile consisted of granular material with lenses of fine
soils, which required compaction. This granular layer had thickness
varying from 4m until 7m. The sub-stratum was typically a stiffer
material and ranged from granular to cohesive material with little
or no soft cohesive materials predicted in the profile.
It is typical for investigations to produce slightly varying
results. However, by instilling an adequate Front-End Engineering
Design, unexpected conditions may be avoided and a preliminary
understanding of the soil conditions in the project can attained
prior (Spyropoulos & Khan, 2020).
Problem Statement
Takingintoaccountthesoilconditions,earthworkrequirements
and constrained schedule, optimized strategy for soil improvement
and fill compaction requirement was identified. Removal and
replacement, followed by conventional layer-by-layer roller
compaction would prove expensive and prevent meeting the time
schedule.
Observing the soil suitability recommendations by Braiek
(2017) and Han (2015), two prominent techniques may be
implemented as shown in Figures 5 & 6:
1. Rapid Impact Compaction
2. Dynamic Compaction
A brief description with the principle of both techniques is
given as follows:
Rapid Impact Compaction: Rapid Impact Compaction is a
cheaper and faster alternative to conventional roller compaction,
typically implemented for shallow compaction of soil within a
thickness of 5m. The technique is implemented on granular or
coarse-grained soils, however, it may be implemented for soil
types with fine content up to 20%. The principle of Rapid Impact
Compaction involves compaction of soil, as a result of energy
transferred by the repeated free fall of a hammer, on a set grid
spacing. The number of blows, height of fall and the set grid are
optimized in real-time, as a function of the behaviour of the ground
reaction and penetration, to deliver the most optimum results. A
work sequence of the Rapid Impact Compaction technique is shown
in Figure 3.
Figure 3: Rapid Impact Compaction Work Sequence
Dynamic Compaction: Dynamic Compaction is a cheaper and
faster alternative to Vibro-Compaction (VC), typically implemented
for treatment of soils within a thickness of 8-10m. The technique
is implemented on granular or coarse grained soils, however, it
may be implemented for soil types with fine content up to 30%.
The principle of Dynamic Compaction involves compaction of
soil, as a result of energy transferred by the repeated free fall of a
Heavy Pounder, on a set grid spacing. The number of blows, height
of fall and the set grid are optimized in real-time, as a function of
the behaviour of the ground reaction and penetration, to deliver
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the most optimum results. A work sequence of the Dynamic
Compaction method is shown in Figure 4.
Figure 4: Dynamic Compaction Work Sequence
Figure 5: Improvement technique suggestion based on soil type
and depth of improvement (Braiek, 2017)
Figure 6: Compatibility of techniques based on soil type (Han,
2015)
In an attempt to meet the short project duration, an optimized
strategy had to be defined. The project design consisting of the fol-
lowing criteria to be achieved by soil improvement works.
Settlement and Bearing Capacity Criteria
An embedment of 1.3m was to be considered for the following foun-
dation designs shown in Table 2.
Table 2: Foundations considered for Analysis
Type of Footing Footing Size AllowableBearing
Capacity(kPa)
Allowable
Settlement
(mm)
Isolated/
Spread
1.0 x 1.0 m2
250 25
1.5 x 1.5 m2
180
2.0 x 2.0 m2
145
2.5 x 2.5 m2
125
3.0 x 3.0 m2
110
Strip Width 0.7m 240
Width 1.0m 185
Width 1.5m 143
Width 2.0 m 125
Liquefaction
The following liquefaction criteria was to be achieved after soil im-
provement works.
โข Minimum Factor of Safety against Liquefaction: 1.2
โข Peak Ground Acceleration (PGA): 0.07g
โข Magnitude (M): 4.0
The assessment of Liquefaction Risk Potential was to be carried
out implementing Youd et al. (2001). Within the summary report
by Youd et al. (2001), it is explained how the Cyclic Stress Ratio is
determined (implementing average shear stress and stress reduc-
tion factor by Seed and Idriss (1971) and Blake (1996), both cited
in Youd et al. (2001)). Following which Cyclic Resistance Ratio is
calculated for a 7.5 magnitude earthquake (using Rauch (1998) as
cited in Youd et al. (2001)). A Magnitude Scaling Factor (after Youd
et al. (2001)) is applied to the applicable design and the Factor of
Safety is assessed, where resistance is larger than the stress pre-
dicted.
Fill Compaction โ Performance Line
The compacted fill was to meet required density based on project
specifications. Minimum relative density of 85% after fill compac-
tion works was required (fill thickness of 3m).
Relative density is estimated by reverse calculating the required
degree of relative density (Rd) to cone tip resistance (qc) values
based on a standard, thereby creating performance lines and com-
paring them to the post compaction cone resistance values. For the
proposed improvement strategy explained herein, a performance
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line for qc values has been developed according to three correlation
formulas for relative density of 85% as shown in Figures 7 & 8.
Figure 7: Design Standards considered for Relative Density
Assessment
Figure 8: Target Performance Lines (Rd = 85%) for cone tip resis-
tance (qc) as minimum
Technique Parameter Range Citation
Dynamic
Compaction
Energy 235.25 โ 329.35 kJ/m3
(Hussin, 2006)
General Parameters
Diameter of Tamper: 2.2-2.5m
Tamper Weight:
10-40 Tons
Grid Spacing:
1.5 -2.5x (Tamper Diameter)
Height of Drop:
10-25m
โข Rouaiguia and
Al-Zahrani (2002)
โข Lukas (1995)
Energy Estimation Lukas (1995)
Rapid
Impact
Compaction
Energy 150 kJ/m3
(Han, 2015)
General Parameters
Diameter of Hammer: 1.5-2.0m
Tamper Weight:
9-16 Tons
Grid Spacing:
Primary: 6 x 6m2
Tertiary: 3 x 3m2
(adjusted based on soil conditions,
tamper weight and trial, preliminary
grid size shall be assessed
empirically)
Height of Drop:
Up to 1.2m (depending on equipment)
โข Chu et al. (2009)
โข Braiek (2017)
โข Han (2015)
Energy Estimation Please refer Eq. (1) Lukas (1995)
2
( )
N W H P
E
grid spacing
ร ร ร
=
(1)
Hypothesis
In the current hypothesis section, the authors detail the prelimi-
nary scenario, predicted duration and closing to meet the 6-month
time duration.
Reviewing data from previous studies, Table 3 summarizes general
parameters for both techniques.
Table 3: Dynamic Compaction and Rapid Impact Compaction
General Production Parameters
Note:
โ Energy = (drop height x weight x number of drops) / soil
volume expecting compacted.
โ Number of passes should be kept as less as possible,
preferably two, but can exceed based on soil conditions
(Lukas, 1995).
โ The depth of improvement assessment of Dynamic
Compaction cannot be applied to Rapid Impact Compaction,
instead categorical depth of improvement based on soil type
and energy applied should be considered (Han, 2015).
The aim was to attain a minimum of 1,154m2
of working days (26
days per month) production, with the added time allotted for earth-
work filling works.
Equipment were in vicinity of the site and the mobilization and
set up task could be completed in one working week. As per Khan
(2019), the rate of production for both techniques may be assumed
as follows,
โข Rapid Impact Compaction: 75,000 m2
/ month (per rig under
one shift per day)
โข Dynamic Compaction: 35,000 m2
/ month (per rig under one
shift per day)
Duration was to be slightly adjusted further for site conditions, soil
conditions and other supplementary factors.
In attempt to provide a value engineered design, supplementary
pre-investigation works were required. The same would then be
reviewed along with the earthwork design, to effectively segregate
areas where either technique would be applicable. In addition to
the same, where applicable, the techniques would be designed in
combination with one another, to boost production and provide a
value engineered design.
Method โ Ground Improvement
The designed testing regime consisted of varying frequency of
Piezocone Penetration tests (CPTu) with respect to the areas desig-
nated either for structures or for roads. To simplify the same, a fre-
quency of 4,000m2
can be considered for each Pre-CPTu as shown
in Figure 9.
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Figures 9 & 10 aid in understanding the segregation of areas based
on expected soil improvement to be carried out.
Figure 9: Pre-Investigation CPTu Campaign and Segregated Area
Figure 10: Priority Zones and Other Areas of the Project
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Based on the results of the pre-investigation campaign by the soil
improvement contractor and the earthworks design, the entire
project area was segregated into the following soil improvement
scenarios as given in Figure 11.
Stage 1: Dynamic Compaction from Existing Ground Level
Stage 2: Rapid Impact Compaction after Fill Works
Figure 11: Soil Improvement Scenarios Chart
Note: The chart above represents cross-sections of improvement methodology deployed during actual works. The elevations mentioned,
are related to the cross-sections with respect to the existing ground level considered 0.0 for the sake of easier understanding. The Final
Ground Level on the project ranged from +7.0m to +10.5m.
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The estimated quantities of the scenarios mentioned in Figures 10
& 11 were as follows:
โข Dynamic Compaction after fill placement: 104,000m2
โข Rapid Impact Compaction after fill placement: 76,000m2
โข Dynamic Compaction and Rapid Impact Compaction in
Combination
Stage 1: Dynamic Compaction to improve existing soil โ 16,000m2
Stage 2: Rapid Impact Compaction for fill compaction โ 16,000m2
A preliminary project duration analysis was conducted in-line with
the production details previously mentioned, which were further
adjusted to site conditions and supplementary factors. The project
duration was limited to 6 months as required and a Gannt Chart for
the same is presented in Figure 12.
Figure 12: Preliminary production duration analysis GANNT Chart
Based on the results of the project duration analysis, it was deter-
mined, implementing both Rapid Impact Compaction and Dynamic
Compaction, independently and in combination with one another,
with just one rig for each technique, the project could successfully
be complemented in a little under 5 months. Taking a safe estima-
tion of two working weeks for Calibration Works, the preliminary
project duration was assumed to be 5.2 months which was in-line
with the fast-track 6-months project requirement.
The basis of designing operation parameters for Dynamic Compac-
tion and Rapid Impact Compaction techniques are detailed in Table
3. Based on the same, the following were deduced (subject to ad-
justment and further calibration during Trial Works).
In the exercise, general parameters based on soil type, expected
soil behavior and required depth of influence were assumed, while
trying to meet energy requirement for both techniques based on
minimum energy required, as mentioned in Table 3.
Dynamic Compaction
( )
( )
15 20.87 15 2
260.89 2
2
6
ร ร ร
=
Using a 23 Ton pounder, with 15m height of drop, over a 6 x 6 m2
grid spacing, for a total of 15 blows and 2 passes (discounting the
ironing pass), the required energy can be attained. Dynamic Com-
paction works were further calibrated during Trials with parame-
ters in a similar range.
Rapid Impact Compaction
( )
( )
60 14.51 1.1 2
150 3
2
3.5
ร ร ร
=
Using a 16 Ton Hammer, with 1.1m height of drop, over a 3.5 x 3.5
m2
grid spacing, for a total of 60 blows and 2 passes (discounting
the ironing pass), the required energy can be attained. Rapid Im-
pact Compaction works were further calibrated during Trials with
parameters in similar ranges.
Results and Discussion
Calibration works were carried out for both techniques considered
in the study. Three grid spacing were considered for the trials of
both techniques as follows,
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โข Dynamic Compaction
โข Grid A : 5.0 x 5.0 m2
โข Grid B : 5.5 x 5.5 m2
โข Grid C : 6.0 x 6.0 m2
โข Rapid Impact Compaction
โข Grid A : 3.5 x 3.5 m2
โข Grid B : 4.0 x 4.0 m2
โข Grid C : 4.5 x 4.5 m2
Successful completion of calibration works identified optimum
production parameters shown in Table 4, i.e. parameter with which
the required soil improvement can be achieved while avoiding
overdesign of operations.
Table 4: Operation parameters adopted for general production
works
Technique Production Parameters
Dynamic Compaction
Grid C: 6 x 6 m2
Weight of Pounder: 23 Ton
Height of Drops: 15m
Number of Blows: 15
Rapid Impact Compaction
Grid C: 4.5 x 4.5 m2
Weight of Hammer: 16 Ton
Height of Drops: 0.9m
Number of Blows: 60
Note: General production parameters may vary based on soil
conditions and soil behavior during actual soil improvement
works
Figure 13 (a & b) illustrate the efficiency of applied improvement
works during calibration works for both techniques considered.
Figure 13: Pre & Post CPTu at Trial Areas (a) Dynamic
Compaction (b) Rapid Impact Compaction
Soil Improvement works lasted 4.5 month. Verification of design
criteria (as mentioned in section 3) were performed following
guideline references as mentioned below:
โข Bearing Capacity Assessment: Eslaamizaad and Robertson
(1996).
โข Settlement Assessment: Schmertmann et al. (1978).
โข Relative Density: As mentioned in section 3.
โข Liquefaction Risk Assessment: Based on the summary report on
evaluation of the liquefaction resistance of soils by Youd et al.
(2001) as briefly described in section 3.
The achievement of design criteria is shown in Figures 14 to 16.
Figure 14: Strip foundation bearing capacity and settlement assessment
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Figure 16: Liquefaction Risk Assessment
Figure 15: Isolated foundation bearing capacity and settlement assessment
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Following soil improvement works, all design criteria requirements
were met by all performed Post CPTuโs, proving the value engi-
neered design of combination of Dynamic Compaction and Rapid
Impact Compaction for the current project, a success in terms of
both, the efficiency in improving the soil and a time efficient strat-
egy.
Future Research
Similar to the chart attached in Figure 5 (Braiek, 2017), the authors
devised a similar chart to determine value engineering soil im-
provement technique based on applicable soil conditions as shown
in Figure 17.
Figure 17: Selection of soil improvement technique based in value
engineering
Figure 17 includes the inclusion of High Energy Impact Compac-
tion (HEIC) and Rapid Impact Compaction (RIC) to the pre-existing
chart as cost-effective solutions to granular soils. In terms of future
studies, the authors suggest research into a new technique, which
may be called Rapid Impact Replacement (RIR). The aim of the RIR
technique is to provide a cost-effective solution to the treatment of
soft cohesive soils to shallower depths, compared to existing tech-
niques in the industry today. The authors envision an evolution of
the technique from Rapid Impact Compaction, similar to the evolu-
tion of Dynamic Compaction to Dynamic Replacement.
Conclusion
In the current paper, a case study was presented for a fast-track
project, which required the application of soil improvement works
and fill compaction works in combination. Although a number of
techniques exist in the market, in an attempt to meet the strict time
duration constraint, the authors devised a value engineered strat-
egy, involving the combination of Dynamic Compaction and Rapid
Impact Compaction techniques. A review of the strategy, the design
and the project duration analysis was presented in the paper. Fol-
lowing the same, the results of the campaign were provided, verify-
ing the design of the strategy wherein, the project duration require-
ment was met, and the required design criteria was achieved
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