DPI PPIM-carbon life science combined presentation

1. MD&M West Show
February 2019
Stop Prototyping. Start Producing.

2. A bit about DPI…
 Custom injection molder
 Celebrating 42 years in business
 Experienced, long-tenured staff
1989 2015

3. Our primary industries…
Medical
Aerospace
Filtration
Industrial

4. Medical industry capabilities…
 Environmentally controlled work centers… molding room
and assembly

5. Medical industry capabilities…
 Two Class 100,000 clean rooms

6. Recent expansion …
 Establishes presence on
West Coast
 Custom injection molder –
similar background
 Medical device, electronics,
consumer and industrial
 Vista, California

7. DPI + PPIM: Combined Capabilities
Presses (31) Ranging from 33 to 610 Ton
Tooling In-House, Outsourcing Network, Off Shore
Facilities (2) Totaling 73,000 Sq. Ft.
Shifts 24/5
Employees 100
Clean Room
(2) Class 100,000 Rooms
Controlled Environment Assembly
Controlled Environment Molding

8. DPI + PPIM: Combined Capabilities
Primary
Geographies
Midwest, California
Vertical
Markets
Filtration, Medical Device, Industrial
ERP IQMS
Quality
Management
System
ISO 13485 - 2016
ISO 9001 - 2015

9. And two other things…
 We’ve added staff and expertise
to support more
medical customers
 DPI is an ESOP… our
employees own 100% of the
company

10.  Stop by the booth #3554
 Drop your card in the basket to
receive a copy of this presentation
 Let one of us know if you would like
more information on Carbon
If we’ve peaked your interest …

11. Key points…
 Design at the speed of thought
 Make one, Make a Million
 Stop Prototyping. Start Producing.

12. CARBON3D.CO
M
CARBON3D.COM
C A R B O N L I F E S C I E N C E S
2019

14. Carbon’s DLS: A new approach to additive
manufacturing3D PRINTING TRADITIONAL MANUFACTURING DLS
Design freedom
Zero lead time
Zero skill required
Speed
Quality finish
Material properties
Material choices

15. 5
4
3
2
11
2
3
4
5
Carbon Confidentia
Light Engine
Oxygen
Permeable
Window
Build
Platform
Resi
n
Dead
Zone
Continuous Liquid Interface Production

16. DEAD ZONE CLOSE UP

17. Parts printed with DLS are much more like injection-molded parts.
DLS produces consistent and predictable mechanical properties,
creating parts that are smooth on the outside and solid on the
inside.
DIGITAL LIGHT SYNTHESIS: LAYERLESS INTERIOR
DLS results in layerless parts with consistent mechanical properties
CONVENTIONAL 3D PRINTING
Traditionally made 3D printed parts are notoriously inconsistent.
Their mechanical properties vary depending on the direction the
parts were printed due to the layer-by-layer approach.

18. Device Design Freedom
With complete design & manufacturing freedom
the possibilities are endless:
• Un-moldable design complexities
• Renewed concepts previously abandoned
due to manufacturing limitations
• Manufacturing to function not make-ability
The Un-moldable

19. “Smaller” Production Volumes
Production volumes make injection molding
costly and time intensive in getting going
Volume constraints removed:
• Patient matched items
• Device versions with limited numbers of
new parts in overall design
• Volumes in the 10s of 1000s vs millions
• Rapid device launches needed to
determine market opportunity
Manufacturing Economics

20. STRAIN RELIEF Original Designed for DLS
Parts 3 1
Screws 8 0
O-ring seals 2 0
Tooling $9,000 0
Part Consolidation
Additive process gives engineers freedom to
combine several features into a single part.
Assembly consolidation offers several
advantages including reducing:
• Points of failure
• Assembly time
• Hardware required to hold assembly
together
• Tooling
Design For DLS

21. RPU Rigid Polyurethane
Tough and abrasion resistant, stiff
FPU Flexible Polyurethane
Impact and abrasion resistant with moderate stiffness
EPU Elastomeric Polyurethane
Highly elastic, resilient
CE Cyanate Ester
High temperature resistance, strength, and stiffness
DPR Dental Model Resin
General purpose
Programmable Liquid Resins
Rigid, fast prints
UMA Urethane Methacrylate
SIL Silicone Urethane
Soft and tear resistant
EPX Epoxy
Temperature resistant, strong, accurate
Medical Polyurethane
Advanced biocompatibility, stiff

22. STATUS
EPX, RPU*
CE (limited cycles)
CE, EPX, RPU, FPU, EPU,
Silicone all pass
CE, EPX pass
RPU, FPU, EPU, Silicone*
CE, EPX pass
RPU, FPU, EPU, Silicone*
METHOD
HIGH TEMP Steam Sterilization
COLD
STERILIZATIO
N
Ethylene Oxide Exposure
Electron Beam Irradiation
Gamma Ray Irradiation
METHOD
Cytotoxicity
Irritation
Sensitization
Carbon resins pass initial biocompatibility testing
& are compatible with multiple sterilization
methods
STATUS
All resins pass
UMA, RPU, CE, EPX, SIL pass;
Other resins not yet tested
UMA, RPU, CE, EPX, SIL pass;
Other resins not yet tested
Note: Tests conducted in Q4 2016 by NAMSA
* Some changes in mechanical properties

23. Product Design Optimization Case Study:
Printed Textures
COMPATIBLE WITH ALL CARBON RESINS EXCELLENT HIGH RES SURFACE FINISH
Partner with Diversified Plastics to print
entire palette of Carbon specific textures on
any surface – flat or curved
Applications: grips for instrument handles,
housings, enclosures

24. Introducing M2
Engineering-grade materials +
exceptional resolution and surface finish
189mm x 118mm x 326mm
BUILD VOLUME
540 mm x 654 mm x 1734 mm
PRINTER SIZE
75 um
PIXEL SIZE
25+ built in sensors for continuous feedback
SENSORS