2. Depthof international experience hasallowedbroaddevelopmentof analytical
Skills,costeffectiverepairapproachandenhance equipmentreliabilityand availabilityThrough
RCA,FMEA, analysisof MTBF and KPI
Experienced innegotiatingwithcontractorsandequipmentvendors.
Alwaysquicklycontributestobusinessperformance improvementandadeptto
Local culture andbestpractices.
Work hard and cope anywhere withsustainedpressure inbothdifficultliving
In additiontoworkingenvironments.
Work well as teamplayerandbuildrapportat all levelsthroughgood
Communicationskills,highvisibilityandacommonsense fundamentalapproach
Supervise multinational,multidiscipline maintenanceteam
PresentJob
Mechanical maintenance sectionhead
ABU DHABI-RUWAISREFINERY- (Takreer)
Since 2010 till todate.
Computersskills : Skilledinmostof commercial software programs
Referencesare available on request.
Special Task: -ResidentrotatingequipmentengineerforEgyptianpetrochemical Co. InItalyandJapan
withT.P.Land Toyo engineeringasgeneral contractorsalongwithBF-GoodrichandAZAHIGlassas
licensorsduringprojectdesignandequipmentselectionstage.
AttendModel reviewforBase oil andcarbonBlack projectsat M/s Hyundai and M/s Samsungoffices
AlongwithplantsConstruction,pre commissionandcommissioningatRuwais refinerysite.
4. CertificatesofRecognition:
• BestHSE performerforyear2001
• BestEnvironmental performance foryear1998
• Reliabilitycenteredmaintenance S-RCM-2009
• Maintenance Auditing,benchmarking&Improvement-2005
• Bestpractice in maintenance management
• ReliabilityCenteredMaintenance&Total Productivemaintenance
• Machineryvibration&conditionmonitoring
DETAILED EXPERIENCE:-
2010 To Present RUWAIS REFINERY – Takreer - U.A.E
TAKREER isone of ADNOCgroupsof companies;Takreerwasestablishedto carry out
the Oil RefiningIndustry.isdividedintosevenpackages:acrude distillationunit,a
residual fluidcatalyticcrackingcomplex,offsites andutilities,storage tanks,site
preparationandmarine facilities.
RefiningCompany(Takreer) expansionproduction of the Ruwaisrefiningcomplexby
400,000 barrelsa day(b/d) to take itto more than800,000 b/d.The refinerywill
alsobe integratedwithneighbouringpetrochemicalscomplexesandsupplyupto
1.1 milliontonsayearof propylenetothe nearbyplasticscomplex runbyAbuDhabi
PolymersCompany(Borouge).
Position:- Mechanical maintenance sectionhead / Deputy Mechanical Manger -Maintenance
Division.
Rolesand responsibility:-
• Utilizes the Performance Management Programme (PMP) to evaluate operation performance.
• Overseas all reliability indices, identifies gaps and provides solutions accordingly.
• Ensures the availability of mechanical plant equipment and spare parts for routine and
emergency maintenance.
• Reviewstaskanalyseswithreference to potential loss and safety hazards including identifying
critical tasks.
5. • Distributes workloads to the Mechanical Engineers by capturing and scheduling work orders
from the MAXIMO system.
• LiaiseswithotherMaintenance SectionHeadsand senior Operations Department personnel to
coordinate inter discipline work activities or to arrange for plant shutdowns, major overhauls
and other maintenance planning activities.
• Coordinates with outside consultant to solve problems, if required.
• Prepares reports of monthly maintenance activities.
• Updates the progress of individual maintenance and inspection activities.
• Prepare the Section preliminary annual capital and operating budgets, including provision for
annual direct hire and contracted manpower.
• Reviews bids submitted by contractors and estimates provided by engineers.
• Reviews invoices and provides endorsement for further payment processing.
• Knowsthe Company’sHealth,Safety, Environment and Fire policy, procedures, regulation and
objective and ensures they are effectively implemented by Section staff.
• Arranges for training of Section personnel on safe practices and emergency procedures.
• Reviews task risk analysis for special maintenance jobs as per Takreer HSE –CP’s.
• Mentors Section Developees, in accordance with the company’s Emiratisation policy.
• Supportsdevelopmentprogrammestotrain, motivate and retain employees, providing formal
and informal appraisal and feedback.
• Establishesincoordinationwiththe TrainingandDevelopmentSectionpersonnel,objectives for
subordinate staff and monitors their achievements.
1995 To 2010 ABU DHABI REFINERY – Takreer - U.A.E
Overall, crude-refining capacity is 85,000 BPSD.
It consists of crude distillation, Naphtha Hydrotreater
Catalytic Reformers (continuous regeneration type)
LPG recovery, Sour water stripping, Utilities, cross country piping
Network including IRP facilities
6. Position:SeniorReliabilityEngineer./ DeputyMechanical SectionHead , Maintenance department.
Rolesand responsibility:-
• Sr. ReliabilityEngineerassumesresponsibilityof SectionHeadduringabsenceof
Mechanical sectionHead.Purposesof the subordinatejobsduringthisperiod.
Provide fieldsupportforall respective discipline activitiespertainingtoMechanical
Sectionincludingrotatingandstaticequipment,mainworkshopactivities,civil work,
Andheavyequipmentwork.
• Responsible forprovidingengineeringsupportforall the Maintenance Dept.activities
PertainingtorotatingEquipment.The assetstobe maintainedconsistof processunits,
Off sites,utilities,oil movementandcrosscountrypipingnetworkincludingIRPfacilities
Consistingof large distance pipingfromMussafahtoRuwais,Al Ain,&AbuDhabi Air
Port.
• Conductsroot cause failure analysisandresolutionof repetitiveorchronicequipment
Reliabilityproblems.
• Developsrotatingequipmentbreakdownsarchive anddatabase tofacilitate critical
Examinationof all failure occurrencesandtranslate findingsintoactionsnecessaryto
Avoida repeatfailure fromthe same cause.
• Review,update equipmenthistoryconsideringMTBF,MTTR Valuesaswell asother
Performance indicators.Actsasinternal QA/QCforPMand PdMprograms of rotating
equipmentparticipationandensuresthatnecessaryremedial actionsare followedupand
implemented.
• Prepare scope of workof turbomachinerymajoroverhauling,Participatesduringplanning,
executionandfollow-upstagesof turnaround/majormaintenanceactivities.
• ReviewOEMfindingsreport,Studythe feasibilityof OEMrecommendations,Prepare and
followupnextactionplan,Amend scope of work.
• Involvementindevelopingnew PMsfornew projectsor modifiedequipment.
• Continuouslymonitorsandevaluatethe effectivenessof PMand PdMprograms based
On equipmenthistory,Failure modesandeffectanalysis.
• ReviewsrepairfeedbackhistoryentryinMaximoforitscompleteness.PerformsAnalysisof
MTBF and otherKeyPerformance IndicatorsandrecommendsimprovementActions.
• Performsorparticipatesinthe review,studiesandevaluationof engineeringpackages
For newprojects,in-house modificationsanddesignchangesinrelationtorotating
• Equipment.ParticipatesinHazopstudy,coordinatesspare /SPIRstocking,pre-
Commissioning,commissioningandhandover.
• MonitorsStock items,preparesMMDCwheneverrequiredandcoordinatesmaterials
relatedactivitiesinnewproject.
• Assistsinthe developmentof proceduresandstrategiestoensure equipmentis
Maintainedandoperatedsuchthatthe inherentreliabilityisachievedbased
Maintenance manual andbestpractices.
7. • Reviewsrequirementsof sparesandmaterials,advisesonstocklevelsandmaterial
description,andprovidessuggestionsforalternativesorinter-changeabilityof parts.
• CarriesoutCapital & OperatingBudgetexerciseincludingpreparationof technical
specification,budgetaryestimationandstatementof requirement(SOR) etcfor
Maintenance departmentworkplanand5-yearrollingplan.
• Assistsinpreparingtrainingprogramsforstaff andUAE National employeesundergoingon-
the-jobtrainingbyidentifyingspecifictrainingneeds. Providesessential trainingand
guidance totrainees,developeesandothersubordinateswithaclearobjective of career
development.Preparesmaintenance trainingmaterialsfor rotatingequipment.
• ParticipatesandcoordinatesHSE,RiskAnalysisactivities.InvolvementinPreparation
of HSEMS Plans/Programs.
• Prioritiessite workactivitiesbaseduponequipmentcriticalityandFailureConsequences.
• Participate inanalyse KPI’sonmonthlybasis.
• Periodicreviewof incidenthistoryand implementingactionstopreventfailures.
• Ensuringmaintenance proceduresare implementedandassistindevelopment
, Implementationof computerizedmaintenance system(MAXIMO).
• Participate incosteffectiveachievementof plantmachineryreliabilityandavailability
Targetsthrough FMEA and analysisof MTBF,KBI and implementationof reliability
Improvementrecommendations.
• Carry out vibrationanalysisidentifyingthe cause of vibration,recommending
The corrective actions. -Vibrationanalysisforcritical andnon-critical rotatingequipment
By CSI (VibrationAnalyzer2110 system).
• Ensuringnewdesignsandmodification,replacementequipmentincorporate
Reliability,availability,maintainabilityandoperability.
• Evaluatingthe effectivenessof existingpredictive maintenance activitiesby
Reviewingthe resultsaftercompletionof remedial action.
• Major expansionprojectsupport,review of designbasisbefore anydetailed
Engineering.
• Provide engineeringassistance tothe developmentengineeringsection
In mechanical design,specificationpreparation,vendorselectionandbids
Evaluation
• Initiatedjointownership,teamwork,continuesimprovementwithoperationon
System/equipmentresultinginimprovedequipmentreliabilityandhigher
Production
• Preparationof equipmentpartsreconditioningscope of work.
• Reviewandcommentonvendormaintenance&operationmanualsforrotating
Equipment.
• Reviewandapprove contractorandvendor'sPre-commissioningprocedures
• Co-operate withsafetyandoperationtoprepare jobsafetyanalysisproceduresfor
• Vessels,ReactorsandHeaters
• Involvedininvestigationof refineryprocessheatersproblemsandfollow upthe remedial
Actionsimplementations
8. • Guide AreaengineersforfollowingequipmentMajoroverhaul andtroubleshooting:Byron
Jackson, Hyward tyler,worthingtion,IngrsollRand,Sundstrandsingle/multistage centrifugal
pumpsand Broomwade,Ingersoll-Rand,Thomasen,Thomassen,thome crepelle.Airandgas
reciprocatingcompressorsandWorthingtonsteamturbine
• Preparingscope of workfor heatexchangersrepairing,Re-tubing,etc
• ConsultancyServicesfortenderevaluation
• Responsible tocarryout the technical evaluation,tabulation,andalignmentof un-priced
tendersalongwithattendance of clarificationsmeetingwiththe clientandthe tenderersfor
newprojects
Special tasks
Directsupervise the followingcentrifugalcompressorsandsteamturbinesoverhauling(DuringGRSD)
failure analysisand troubleshooting:
DresserRandgas compressortype/2508 B 8 no of stages/ 8
DresserRand steamturbine type/1UR1(SV) noof stages/ 8
Ebara Elliotte gascompressor type/20MB7 noof stages/7
Demage gas compressor type/MV 3A no of stages /3
Seminessteamturbine type/NK25/28/121.5.3 no of stages/15
-Implementtrapmansystemforsteamtraps failure analysis
-Coordinate andattendance the repairingof PACKINOXplate heat
Exchangerwithvendorspecialist
1991 To 1995 AL Furate petroleumcompanyAFPC Seria.
A newoil fielddevelopment,comprisingof ajointventure
BetweenSyriapetroleumdevelopmentandShell.
Consistingof fourcentral processingfacilitiesandtwenty
Five remote gatheringstationsplusliquefactionof gas. Producing400,000bpd.
Position:Mechanical maintenance engineer
• Supervise all routineandbreakdownmaintenanceonvariousstaticand
• Rotatingequipmentrelatedtothe central productionfacilitiesandeightremote
• Gatheringstations.
9. • Supervise the provisionof maintenanceserviceforoil fieldfacilitieswhich
• Include waterinjection,powergeneration,gas/oil separationunits,andwell
• Heads
• Assistedinthe preparationof predictive,preventivemaintenance programsfor
• Mechanical Equipmentinthe plant
• Prepareddetailedequipmentchecklistsforof equipmentuponworkcompletion.
• Followedupandadvisedonspare partreplacement,reconditioningorreplenishment.
• Guidance andadvice the actionto be takenforchronic problems.
• Responsible fordevelopingpredictive maintenance programforrotatingequipment
• Managed,researched,developedandmaintainedequipmenthistory.
• -Vibrationmonitoringof machinerywithportabledataterminals.
• Plannedforshutdownconsideringmanpower,material andspecialequipment
• Requirement.
• Responsible foroverhaulingandtrouble shootingof the followingequipment:
• Solargas turbine Centaurmodel GSI/CBeach2 MW, Highindustriareciprocatinggas
compressormodel F565, InstrumentaircompressormanufacturedbyWilliamJamesmodel
K695, Compare model Dv200 ,JOY Model WHLO122B. Centrifugal pumpsbyUnion,Golds,
ByronJaksonandFisher.Waukeshagasengineseach500HP model VHPseriesl7042,
Caterpillargas/dieselenginesG399/D399 500HP and Cumminsmodel N855.
1982 To 1991 Egyptian petrochemicals80,000T Consistingof five central
ProcessingunitsPVC,VCM,ChlorineUnits
Ethylene handlingfacilityandPowerstationcombinecycle
Plant45MW.
Positions:1982 to 1985 Designand construction engineer.
1985 to 1986 Rotating equipmentengineer
1986 to 1990 Rotating equipmentsectionhead
1991 to 1991 rotating equipmentdepartmentmanager
• Evaluatingand approval of technical proposalsforrotatingequipmentaccordingtoAPI
Codesandcompanyspecification
• AttendedasresidentrotatingequipmentengineerduringengineeringstudiesinITLALY
AndJAPAN.Inco-operationwithT.P.LandToyoas general contractor,BF- Goodrich
AndAZAHIGlass Aslicensors.
10. • Attendandparticipate inengineeringmeetingandvendorsclarificationmeeting..
• Attendandparticipate the evaluationof highandlow-densitypolyethylene plantbidders
AndPowerStationcombine cycle Plant45MW.
• Reviewandcommentonvendormaintenance&operationmanualsforrotating
Equipment.
• Reviewandapprove contractorandvendor'sPre-commissioningprocedures
• Supervise andfollowupof Pre-commissioningactivitiesof plantmachinery
• Supervisedconstruction,commissioning,andstartupfor the entire petrochemical
• Units
• Ensuringnewdesignsandmodification,replacementequipmentincorporate
Reliability,availability,maintainabilityandoperability.
• IdentifyingandsupportingP.Mactivitiesforrotatingequipment
• Supervisedthe executionandFieldmaintenance supportof majoroverallsandSpecific
• Repairsforall kindsof rotatingequipment.
• Major expansionprojectsupport,review of designbasisbefore anydetailed
Engineering.
• Troubleshootinganalysisandsolvedcorrosionproblems
• Preparationof annual operatingbudgetplans.
• Participatedinplantshutdownpreparingplane
• Raisedtechnical reportsandfollowedupthe replenishmentof store stocks
• Participatedintraininganddevelopmentof new engineersandtechnicians
• Recommendedthe requiredremedial actionforchronicproblems.
• Advisedplantsmodificationandstudiedtechnical proposalsforextensions.
• Responsible forMajoroverhaulingandtrouble shootingof the following equipment:
reciprocating,centrifugal andscrew compressorsmanufacturedbyIngersoll Rand(type XLE),
Kobe steel model Ks25L(Hydrogen).Borsigcentrifugal compressor(2stages)andNashliquid
ringcompressors, Steamturbine byworthingtonTurbodyne,multi andsingle stages
centrifugal pumpsbyWorthington,KSB,Sulzer,Nikkisoandsunstrand.PVCagitatorby
chmineerandrotarydryer byAllisCharmels,PVCpackingunit,
PVCcentrifuge andscreenerbyBIRD.
1990 To 1990 Kuwait National petroleumcompany (KNPC).
MINA ABDULLA Refinery
Positions:Rotating equipmentmaintenance engineer.
• Troubleshootingof existingchronicproblems,repetitive andcostlyfailuresand
Developmentlongtermsolutions.
• Fieldmaintenance supportformajoroverhauls
• Spare parts review(changes,updateandspecificationissue)
• Reportedfailure analysisalongwithrootcause of failure.
• Responsible forrepairingmultistage centrifugalcompressorsbyMitsui and
11. Steamturbine byWorthington turbodyne andmultistage centrifugalpumps.
1980 To 1982 Alexandriapetroleumcompany refinery-Egypt
Positions:Rotating equipmentmaintenance engineer.
• Executedmajoroverallsandspecificrepairsforrotatingequipment.Trouble shooting
Analysis.Assistance forequipmentselectionwhichinclude specification
• Preparation,vendorselection,andbidevaluationfornew distillationunitand
Extensions.Attendedconstruction,commissioningandthe start upof new distillationunit
and Lube oil plantwithSHOUDA as general contractorandLUMUS as licensor
• Reviewandcommentonvendormaintenance&operationmanualsforrotating
• Equipment.
• Reviewandapprove contractorandvendor'sPre-commissioningprocedures
• Supervise andfollowupof Pre-commissioningactivitiesof plantmachinery
• Responsible forrepairingof centrifugal andReciprocatingcompressorsmanufacturedby
Ingersoll Rand,JoyandElliot,Multi andsingle centrifugal pumpsbyWorthington,KSBand
Goulds.
1978 TO 1980 Militaryservice.
