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Dear Recruitment Manager,
I,SarmaChittilla, am interested in pursuing a role with your esteemed company- I have worked
extensively in the energy sector (petroleum refinery units FCCU,CRUDE UNITS,COKER,LPG
UNITS,MTBE,NAPHTHA DHDS,QATAR GAS TO LIQUID PROJECT COMMISSIONING) and also
in the mid-east- I bring to the fore excellent start up, operational and commission of units knowledge
and assistance in systems development in the energy sector- Given this vast domain experience, I
feel that I would be an ideal fit for the role of a Domain consultant/ Project manager/Commissioning
Engineer for your energy vertical- I have worked in intensely goal driven teams and have motivated
my co-workers in a high pressure environment- I believe that my operational capabilities would add a
lot of value in interactions with your clients and in helping the development team in understanding
the requirements of the client- Please find my resume attached with this mail for your perusal-I
have experience in project scoping and development as well as have the ability to
effectively work in a cross functional team to deliver the refinery objectives-
Leadership/management skills including adaptability, analytical capability, initiating
action plans, excellent interpersonal and communication skills, honesty and integrity,
drive and perseverance with a commitment to the highest of standards- I look forward to
interact with you on a personal level to carry this initiative forward-
Best Regards,
SARMA SVLN
Email –svlns@yahoo.com,sarmachittilla@gmail.com,sarmachittilla@rediffmail.com
+841694040377 VIETNAM MOBILE
+918912722787 and +919441647461(Mobile)
Door no 45-52-11, SF-1 RAJAGOPAL ENCLAVE
ABIDNAGAR,AKKAYYAPALEM,
VISAKHAPATNAM-
ANDHRA PRADESH-
INDIA- 530016-
PERSONAL INFORMATION
Name-CHITTILLA SRI RAMA VENKATA LAKSHMI NARASIMHA SARMA
Nationality: INDIAN
Current Location :INDIA
LEAVE CYCLE 90/15 DAYS
Or residential with family visa
Date of Birth –22nd
April 1961
Martial Status-Married
Passport No-K8537973 issued at Visakhapatnam-India
Children-Two daughters Studied Engineering course-
Countries worked –KUWAIT,QATAR,RUSSIA,NIGERIA, VIETNAM AND DUBAI.
EDUCATION
Bachelor of Science in chemistry Year of passing 1981-
AWARDS/SKILLS
PROJECT COMMSSIOING, EXECUTION .FAT,SAT,SIT.
DCS FOXBORO AND TATA HONEY WELL PKS EXPERION SIMUALTION,PRE-
COMMISSIONING/COMMISSIONING, PROCESS CONTROL FOR OPERAITONS, GE
TURBINES, ICSS/DCS/PLC/DMC/HMI /HYSIS/SOFTWARE TESTING,PLC,FIRE AND GAS
PANEL CHECK UP
EPC-PROJECT TURNOVER, CLIENT HANDINGOVER, PERFROMANCE TESTING.
KNPC KUWAIT OPEATIONAL TRANINING SEMINAR ON REFINERY OEPRATIONS
PASSED RUSSIAN RTN OIL GAS SAFETY COURSE
Estimation for commissioning, turnover document preparation.
2
TEACHING/TECHNICAL EXPERIENCE
REIFNERY SIMUALTION INSTRUCTOR FOR RFCC,LCO UNITS
FIRE AND GAS DETECTIONSYSTEM CHECK UP
ICSS,DCS,PLC,DMC APC, Advanced process control implementation .TAC ,DMC
INSTURMENT SOFTWARE CHECK.
Control room operations, process control.
Project execution implementation, turnover, and test run of the project as per the client
requirement. Client handing over. HMI OPEATIONS.
Extra circular activities
Worked as national social service scheme volunteer in college level- Attended social welfare
programmed conducted by Andhra University in1980- Won a certificate issued by the Vice
Chancellor of Andhra Pradesh state coordinator-
Reference:
1.0
Rachna NayakHR/Logistics Officer – BS160 Project
Saipem S.p.A. Kuwait Branch
Tel. +965 22251830 Extn-1052
Fax +965 22251826
2.0
My Mangers emails
Cannistra Lorenzo" <Lorenzo.CANNISTRA@saipem.com>, "Difazio Attilio"
<Attilio.Difazio@saipem.com>, "Sartini Luciano" Luciano.Sartini@saipem.com
Ivan Benja
ivan.benja.mdc@epsco.it
Commissioning Operation Maintenance
epsco srl Via P.Colletta,31 20135 Milano
Office: +39 02 5518 2205
Mobile: +39 329 1635 155
skype:ivan.benja
www.epsco-group.it
3.0
Kuwait oil co
Process engineer
Hello Sarma,
I got your e-mail and I will in touch with you..
Venkata M.R.Kapavarapu (LA-QMS)
VKapavarapu@kockw.com
Snr. Process Engineer -koc
Gas Operations Team
Tel.238-22928
Mobile.97108973
5.0Reference:
DQR REFINERY-VIETNAM
3
Mr. Chittilla, we confirm they have worked with Aramis as simulation Instructors in Vietnam and that
they performed in a very professional manner. Aramis would definitely consider hiring them again.
Best regards,
Walter Oropeza.
walter.oropeza@aramis-gr.com
HP: +62 813 8560 1665 (Indonesia)
HP: + 60 12 697 4815 (Malaysia)
6.0 Amorlina BURGOS
Logistics and Admin
P.O. Box : 47055 Abu Dhabi, U.A.E.
Tél. :+971 (0)2 4030 637 Fax : +971 (0)2 6272 363
Email : amorlina.burgos@cegelec.com
Anis BEN YAHYA
Business Development Manager- Email: anis.ben-yahya@cegelec.com
Tel : +971 2 403 0674 Fax: +971 2 627 2363 Mobile: +971 50 813 4598
7.0
Andrei Lucaciu
Senior Recruitment Consultant
Fircroft Group
Tel:+ 66 2 653 2947 (ext 133)
Email:ALucaciu@fircroft.com<mailto:ALucaciu@fircroft.com>
Address:22nd Floor, 2202 Pacific Place II Building, 142 Sukhumvit Road, Bangkok, Thailand
10110
Detailed -Experience 31 years
FROM NOVEMBER 2014 TO TILL DATE
1.0 VIETNAM RFINERY MANAGEMENT COSULTANT
FIRCROFT VIENTNAM, HONEY WELL PTE LTD VIENTAM
Main job responsibility: developing and delivering unitspecific operations training to a Greenfield Refining
personnel in Vietnam.
• Developed and delivered operations training for 3-5 years with at leasttwo projects in a Greenfield environment.
Delivered at least2 training projects to operations personnel where English is a second language
Must demonstrate to have good organizational skills and effective communications skills
4
Must demonstrate to be able to manage the workload and meetprojectoutcome on time and on budget
Understands the Instructional System Design and AdultLearning concepts
Review planttechnical documents (manuals,etc.) needed to prepare Unit School material.
Work with DMS personnel to gather technical documents needed for developmentofUnitSchool.
Develop Unit School deliverables as defined bythe project team.
Meet developmentand delivery schedule and communicate progress dailyto Lead Coordinator/Course Coordinator
Use templates and approved design to build UnitSchool and meetthe quality control requirements.
Work with Desk Top publishers to ensure thatall deliverables meetthe qualityspecifications.
Conductdry runs and adjustcontentbased on feedback.
Deliver UnitSchool curricula.
2.0 FROM NOVEMBER 2013 TO MARCH 2014
COMMISSIOING ENGINEEREstimation
OIL GAS PROJECT –CEGELEC ,Dubai
Skills & Experiences : oil gas gathering center, compressor, EWTP MANIFOLD
CONSTRUCTION ,hp water injection point to wells, LAUNCHERS, RECEIVERS.
You will be required to work closely with Engineering & Estimation team and complete the
inputs required to prepare a technical proposal and arrive at the commissioning cost. Later, to
participate in technical discussions /clarifications with the Client.
Scope of Work:
a) Go through the tender documents and understand all Commissioning related requirements.
b) Prepare specific commissioning procedures, schedule in line with tender requirement and
other documents required to be submitted in the Technical submission.
c) Provide details of commissioning philosophy.
d) Prepare manpower requirements for commissioning the project up to performance test.
e) Prepare other commissioning related requirements (consumables, spares etc ) so that the
costing team can work out total cost of project commissioning.
Extensive experience in Commissioning and Start up in Oil and Gas Major Projects. Additional
experience from Operations would also be an advantage, perform the duties form
commissioning to Handing over to the client. Knowledge of FPSO process plant, facilities
utilities, and desalters experience with Go Completions or equivalent completions management
process and system.
Experience in DCS, SIMULATION, PLC Process sequence testing etc
· Deep understanding of Control of Work processes during execution.
I worked in TESTING FAT SAT For the process system, checking the control narratives with
automation engineers and modification etc.
· Systems completion electronic database management system experience ,
Apart from the job commissioning schedule and SIMOP simultaneous operation of the
commissioning activities
Vendor package inspection and testing ,MRT Mechanical Run test, PROCESS TESTING for
Full 100 percent operation.
Marking of the limitation for the process and rectification from the vendor and represent to the
client.
OIL GAS PIPELINES PIG LAUNCHERS TESTING AND COMMISSIONING FOR HP LP AND
EXPORT GAS LINES.
3.0 Kuwait oil company K-O-C- contract SAIPEM Kuwait Commissioning
consultant/Procedure writer of OIL GAS Booster station–
FROM AUGUST 2011 TO September 2012-
DCS –HONEY WELL PKS EXPERION
5
Pre-commissioning and commissioning of N-P LP /HP Compressor, TEG, Utilities, HP/LP
Flare, GE MARK VIE Gas Turbine ( Aero dynamic technology )commissioning-
The area of services to be provided is Control Room Board Operation as follows: Guarantee the
respect of all pre-commissioning, commissioning and start up procedures and have the
responsibility, in danger situation, to start all safety and environmental activities; Training the
control room staff for simulation/SOP/OM Procedures writing, DCS system, it is part of my
responsibility , LEVEL 1/2/3/4 ,Fire gas system training on system- Communication skill to staff
in emergency situation , emergency response and follow up of the management system.
Review of P&I, control logic, HMI, Fire and Gas Functional testing, MRT, PST for the process,
FAT, SAT for process. Guarantee the monitoring of instrumental level is correct, in according
with definite value-To receive information from the shift Supervisor on plant operating parameter
values and to ensure they are continuously respected
To maintain continuous contact with other operators to solve common operational problems,
such as product transfer, utilities load variation, etc-
To monitor all process condition trough scanning of data by using the instrumentation located in
the control room and to make adjustments as necessary to keep data within safe limits and
within thee established operating parameter values
To notice any abnormal operating condition and to communicate with the external operator until
normal running condition are set up
Prepare the daily report where are recorded all the event happened in the plant;
Set and maintain a working environment that meets all safety and environmental standards-
To inform the shift Supervisor about work difficulties or plant emergencies and to receive
instruction to Overcome them-
Ensures the right function of assigned utility;
Ensures good co-ordination of assigned team for the operations-
Assist in emergencies on the plant
During the provision of the requested Service, the Consultant shall ensure that the following
tasks are performed:
Carry out the works as agreed by the Client-
Ensure That The Service Is Performed In An Appropriate And Timely Manner-
Co-ordinate and liaise with PM team members of the Client on any relevant issue concerning
activities’ development-
Issue and review reports-
4.0 NCCLTD EPC COMPANY - From January 2009 to January 2011
Worked as a consultant for various companies as commissioning and operational advisor, EPC
jobs, subcontractor evaluation , offering contract to subcontractors- Follow up Process design
with consultants, dealing with client representatives-
EPC-Naphtha cracker project commission, DCS, process operational advisor -Proven
Professional competencies acquired in the commissioning of major O&G Projects worldwide-
Good technical, communicational and working skills ;Proactive approach and team works
;Proven management ability in a multi-interface and technically demanding Project Thorough
understanding of and ability to proactively integrate HSE and operational features into
production and processing facilities- Thorough knowledge of process P&ID’s and ability to check
contractor drawings for safety and accuracy- Thorough understanding of Cause and
Effects Able to work with and coach junior engineers and operators in safe practices- Able to
produce technical reports suitable to be circulated among client team
5.0 VIETNAM- DUNG QUAT REFINERY –
From June 2008 to January 2009
6
EPC CONTRACTOR TRAINING MASTER TRANING- TPC Consortium-
POSITION- Instructor Process Engineering department Training cell-
Simulation of process and commissioning, Procedure writing-
UNITS-RFCCU, DISTILLATION UNIT, LCO HDT
Ensuring the knowledge transfer to his assigned participants-
Preparing course materials, evaluation of the sessions, OJT booklets development,
Ensuring the quality of training delivered by third parties in the respective area-
Attend simulator trainings, FAT&SAT- Development of scenarios related to most common and
abnormal conditions of the respective area- Training of the participants for the respective are for
normal operations, emergency situations- trained to participants in the area of
FIRE AND GAS EMERGNECY , EMERGENCY RESPONSE ACTIVITY, COMMUNICATION
PROCEDURES .
6.0 Russia Sakhalin oil gas project phase-2 Contract GPS- Zurich – Switzerland
From August 2007 to February 2008
QC department
Position-Hydro test inspector(supervisor cadre)
Oil Gas pipeline Pretest, cleaning gauging, Hydro testing documentation/ test packs
preparation for oil gas pipelines 24”&48”, inspection, commissioning, supervision of the work
site and hydro testing of pipelines, and QC commissioning/Procedure writing-
7.0 NCC AND NAFTOGAZ LTD
Manager Oil and Gas ( Head of the construction) From September 2006 to March 2007
EPCC CONTRACT OF NAPHTHA CRACKER PROJECT
The contract is a LSTK based lump sum turnkey project, supplying all the engineering design,
procurement, procurement planning, with all the documentation presentation to the client Indian
Oil Corporation, for approval and execution- Total in charge for civil, mechanical,
instrumentation project jobs- Project planning with engineers, monthly progress status
reporting- We have taken up a job in utilities offsite Naphtha loading unloading terminal
dismantling and construction hook up jobs, civil jobs fly over construction jobs passing over the
existing roads- Instrumentation jobs loop checks, cabling to PIB and central control room- All
the contract tendering Zero costing for the project , contractors for the project fixing, allotment
as per their credentials- Oversee the review of Client documentation and determine overall
technical compliance, producing technical clarifications and qualifications as necessary Oversee
technical input to supply chain procurement enquiries and evaluations, liaising with regional
C&P functions -Identify and mitigate commercial risks related to the proposed technical
solutions-
Check the development of schedules for engineering, procurement, fabrication and offshore
construction work in conjunction with the Gateway planner Commissioning Budget planning and
control, Plan all Commissioning execution with DCC, Level 3 planning of all commissioning
activities-
I have the overall responsibility for the successful planning and execution of a project, possess
a combination of skills including an ability to ask penetrating questions, detect unstated
assumptions and resolve interpersonal conflicts as well as more systematic management skills-
8.0 Nigeria Natural gas reformer commissioning as Dye- Manager operation-
From March 2006 to August 2006
7
Position – Dy-Manger Plant operations-
Gas sweetening, Instrumentation, process ESD checks, reformer logics
Total in charge for the operations- Full control and delivery of the annual production and budget
-Enhance and develop current working relationships with all reporting Line Managers -Create a
common "business wavelength" in order to achieve greater efficiencies and best work practices
-Strong/critical drive to ensure compliance to all QHSE regulations within refinery -Development
and mentoring of Nationals--Participating in providing optimized process studies with direct
impact on the Development process schemes selection then on schedule, budget, CAPEX and
OPEX- Recommend modifications to improve the performance of field instrumentations and
process control- Size control valves, orifice plates, and relief valves using certified sizing
software- Communicate with equipment’s vendors and technical consultants to resolve complex
issues concerning new technology and upgrades of equipment’s- Review company engineering
standards and participate in standards reviews committees- Support and troubleshoot on-line
analyzers and their associated sampling systems-
Facilitate and participate in Process Hazard Assessments-
Scope identification Ensuring Company safety procedures are followed Ensuring Compliance
with all relevant environmental requirements Ensuring all units are running efficiently and are in
good order
8.0 QATAR GAS TO LIQUID PROJECT FischerTropsch process- SEPT 2005 TO DEC
2005
Short term contract worked on business visa
Position -Commissioning supervisor
To bring Projects Facilities from a status of 'end of construction' to a 'fully accepted by the client'
To monitor the progress of equipment and systems punch lists- To compile step-by-step
documented certifications- To organize the client relationship so that handover operations are
progressing smoothly- Ensuring that all activities are performed in accordance with the
contractual requirements (HSE rules, allocated budgets, contractual schedule and
methodology)-Coordination with Site Manager, Vendors and Client-
Commissioning the units, design modifications, implementation of FOX BORO systems,
functional testing, site acceptance test, PLC, ESD, LOGICS,ASPEN checking- MP STEAM
power generation unit lube oil governor oil circulation pumps performance test run conducted,
logic testing for fin fan coolers done- Commission of utilities, boiler, and water treatment units,
process units, natural gas desulphurization ,Sour water treatment removal of H2S and
regeneration of water-Simulation for the process plants conducted for operators on Trident
system-
10.0 Kuwait National PetroleumCompany, Kuwait Heston services- LONDON
March 2001 TO March 2005
Plant Operations department
Position- Supervisorycadre-- FCC (UOP) /MTBE , ALKYLATION.
Gained experience in operation of F-C-C-U- Authorized safety work permit card holder-
Involved in 2001 general refinery turn around jobs, shut down start up, follow up of mechanical,
process / project jobs ,commission of units Worked extensively on systems like Clark’s
reciprocating compressors, centrifugal compressors, catalytic reformers etc
TEAM LEADER-TURN AROUNDS FOR Hydrogen plant, NHTU, DHTU, ALKYALTION, LEG
MEROX,MTBE operations-
LPG sweeting-H2S removal,
8
Team member in the FCCU design by U-O-P- reactor and regenerator with DMC PLUS WITH
VAX MODEL CONTROL SYSTEM BY TATA HONEY WELL- LPG treating units, merox,
propylene recovery, MTBE-
ATTENDED COURSES-FCCUUNIT TRAINING, SAFTEY HEALTH ENVRIONMENTAL,
OZONE LAYER PROTECTION, ENVIRONMENTAL MANAGEMENT COURSE ISO14001 AND
FIRE FIGHTING COURSES-
DCS PANEL EXPERIENCE
FOX BORO I/A SERIES, TDC 3000,PKS EXPERION
11.0 Reliance PetroleumLtd, Jam agar, India July 1998-March 2001
Process control Panel Officer (Management Cadre) in charge of crude and Coker plants
at the world’s largest grass root refinery
Worked in CDU/ VDU/ Delayed Coker during erection and commissioning period, PROJECT
REPORTS SUBMITTING ,DEALING WITH CLIENTS, FOLLOW UP OF DAILY PROJECT
EXECUTION AND IMPLEMENTING-
Training the control room staff for coker and distillation units on simulation/SOP/OM
Procedures writing, Trident system, it is part of my responsibility , LEVEL 1/2/3/4 ,Fire
gas system training on system- Communication skill to staff in emergency situation ,
emergency response and follow up of the management system-- Helped in designing
software systems for operations management, production control and design
Modified systems for distillation units, hydrogen units, debutanizers Developed traditional
advanced control system, Instrumentation Loop Checking along with DCS Instrumentation
group, ASPEN TECH implementation, checking, simulation of process and training the
operators-
Providing technical services to Maintenance and Operations Divisions with regard to
communication systems, Assess plant facilities & process arrangements, and recommend new
installations or modifications to improve plant control performance or replacement of defective
or communication systems- Serve in a technical lead role on communication systems
implementations- Review design drawing and engineering specifications to produce review
comments and perform quality assurance assessments- Communicate with equipment vendors
and technical consultants to resolve complex issues concerning new technology, upgrade of
equipment, revision to standards and purchase specifications, test procedures and new projects
designs- Provide mentoring and transfer knowledge, skills and experience to entry level
engineers and designers-
Ensuring Company safety procedures are followed Ensuring Compliance with all relevant
environmental requirements Ensuring all units are running efficiently and are in good order
Ensuring all recorded data is to the company's specification Ensuring and encourage all
employees within the department contribute towards the organizations department and
individual’s objectives- Maintaining good communications between all levels of employees-
Provide operational data for plant and personnel reports Continuously reviewing the operation
performance in terms of key performance indicators, and to effect improvement when
necessary-Gained Experience in the operation of DCS - FOXBORO, implementation of PLC,
ESD, BURNER MANAGEMENT SYSTEM, ADVANCED PROCESS CONTROL SYSTEMS
AND PID MODIFICATIONS- Expert in working with de- salters & vacuum column
operation; Debutanizer & Naphtha Splitter;Coke Drums ( 8 No- - World's biggest - 29 feet
Die ), Coke Drum Vapor blow Lowdown system,
RESPONSIBILITIES:
• Coordinate with the commissioning Engineers and ensure the development of integrated
commissioning plans in addition to overseeing the preparation of commissioning schedules-
• Carry out a detailed assessment of the work involved in the individual group as well as
discipline with respect to the commissioning and assess the available resources and possible
9
constraints in the execution of the same-
• Prepare manpower organization to fulfill the commissioning schedule-
• Oversee and ensure all construction activities are completed prior to taking up the system for
commissioning and ensure the setting up of safety procedures for the same-
• Provide guidance to the Commissioning Engineers in analyzing the scope and ensure the
preparation of procedures for systematic and sequential pre commissioning/start up-
• Ensure that all safety and precautionary requirements and procedures are followed during the
commissioning process-
• Hold regular review meetings with the client on a regular basis-
• Review reports generated by Commissioning Engineers and provide support and technical
guidance as and when required-
Worked with information systems for turbine driven Centrifugal Compressor (Make DEMAG
DELVIL, Germany with anti-surge control system testing of PLC logics-
Production estimation, daily report submission, budget preparation for the year-
Installation ofequipments, solo run for pumps, checking of performance of rotary equipments-
HAZOP Study, Risk analysis-
12.0 Coromandel Fertilizers Ltd, Visakhapatnam(Incorporated by chevron chemicals
&IMC USA) April 1982-July1998
Position- Senior Process Assistant (supervisor cadre)
M-W-KELLOG PROCESS
Worked as senior process assistant in ammonia plant having Steam – Naphtha reforming-
In 1996 involved in de-bottle neck of the ammonia plant
Expert in handling various emergencies and stabilizing the unit after emergencies
Training the control room staff for ammonia plant on simulation Trident system, it is
part of my responsibility , LEVEL 1/2/3/4 ,Fire gas system training on system-
Communication skill to staff in emergencysituation , emergencyresponse and follow up
of the management system
Led many annual turnarounds in catalyst loading and unloading,
Gained experience in the operation of Naphtha hydro-treators, de-sulpharisers, High and Low
temperatures converters , Reciprocating compressors 11kv-motors with 10 stages of Asia’s
biggest reformers -steam naphtha reform ring
AMMONIA PLANT REVAMP WORK IN 1995/1996-Supervising and coordinates overall
planning, control and appraisal of the project as defined by the approved scope- Ensures that
designs meet standards and specifications and that alternate designs or changes are
economical, operable and meet safety maintenance and schedule requirements- Responsible
for compliance to project controls and administration guidelines/procedures including those
related to cost control and forecasting, planning and scheduling, contract administration and
materials control, during project execution- Responsible for maintaining project records
including drawings, specifications, logs, financial reports and project correspondence- Approves
contract payment and variations within limits of authority; endorses and forward to higher
authority- Supervises and coordinates planning to adjust to unanticipated changes in scope,
materials and equipment delivery and cost-
Reciprocating compressors being used in the process for Synthesis gas preparation-
INVOLVED IN PROJECT EXECUTION AND IMPLEMENTING,DEALING WITH CLIENTS AND
REPORTS PRESENTING TO MANAGEMENT-
EMERGENCIES HANDLED
EARTH QUAKE JANUARY 26TH
2001 IN RELIANCE PETROLEUM LTD-
10
INSTRUMENT AIR, STEAM FAILURE IN KUWAIT REFINERY-
REFORMER TUBE RUPTURE-
PROJECT WORK
CRUDE UNIT AND DELAYED COKER UNITS CONSTRUCTION, dealing with clients preparing
project reports clearing for the mechanical completion, handover in from the contractor for units
protocol signing for operation of the units-
FCCU REGENERATOR CONE CHANGING IN FCCU,KUWAIT REFINERY-FCCU design by
U-O-P- involved in 2004 shut down for regenerator cone changing, blind list preparing, for the
shut down activities- Involved in preparing of manuals SOP of the units- installing the new slide
valves for reactor and regenerator system, RX/RG on DMC PLUS Operation- Liaise with clients
of our operating companies (OPCO's) to identify and understand their technical requirements,
constraints, and deliverables etc- and determine scope of work Prepare feasibility studies and
conduct conceptual engineering for production, transportation and/or storage facilities Prepare
detailed CAPEX and OPEX estimates and generate cost saving initiatives
Develop detailed project schedules and organize team activities to meet project milestones
Ensure fulfillment of project objectives (HSE, scope, time, cost, quality)
Obtain required permits, approvals, and other documents (Authority Engineering) Prepare and
execute the project plans, budget estimates, develop contracting strategies, select contractors,
negotiate and manage contracts (monitoring of suppliers and contractors)
Execute project reviews
Initiate hazard and operability (HAZOP) studies and safety review meetings
Preparation of tender documents, technical tender evaluations and preparation of negotiation
and contract award in conjunction with the procurement department
Review all engineering deliverables and take necessary actions as required
Evaluate request for design changes and implementation FDC Field Design changes- Ensure
support during the installation, commissioning and operation of projects on-site -Assist in the
preparation of Operation Manuals / Technical Documentation · Provide technical and
engineering assistance to the worldwide operating companies OPCO 's · Prepare, promote and
support implementation of new technologies aimed at further improvement of the economics of
field development activities to management
Maintain up-to date knowledge base on state-of-the-art technologies in project engineering and
communicate relevant news effectively within own OPCO and with peer within the Group
Assist in the preparation of training and development programs for both junior and experienced
staff
Involved in Project works
Project work, pipeline constructions as per drawings, vessels, columns ,rotary equipment’setc-
Instrumentation Loop Checking along with DCS Instrumentation group- ESD interlocks
Checking & PLC checking; advanced process control system ;( TRICONEX) and participated in
FAT core group discussions- BMS checking for Furnace -ALLEN BRADELY Implementation of
advanced process control system in light Coker gas oil production maximization, heater through
put maximization, L-P-G- production maximization with thermal duty heat controller
implementation, flare losses minimization
Distillation unit’s production maximization by using FRAC TRAYS-
Water hot problem salvation in Coker fractionation column
Follow up of day-to-day Construction activities during erection stage, handled Conventional &
Nonconventional Flushing of various Hydro tested Loops in the unit-
SEMINARS ATTENDED- SHELL, U-O-P
FIRE AND GAS SYSTEM IMPLEMENTATION in the plant-
11
Pre-Commissioning Activities
Mechanical Completion Verifications-
Method Statement (Pre-Commissioning System Procedure) development procedure-
Internal Cleaning procedures for Steam, blowing, flushing and mechanical cleaning-
Internal loading and filling procedures (mole-seveetc-,)
Pre-test run procedures for equipment-
Loop and function testing procedures-
System dry-out & cool-down procedures-
Instrumentation and Electrical check guidelines-
Equipment Start-ups and Test run-
Acceptance check forms for all the above-
Test Run-
Turn-over Dossier-
Objectives of Pre Commissioning
The objective of commissioning is to ensure that the plant is brought into production without risk
to
The personnel, 2) the environment and 3) the equipment-
There are accepted industry list, such as API Publication 700 – Checklist for Plant Completion
“Which is a list generic procedure for commissioning and safe hydrocarbon introduction- This
check
List has a work responsibility item which can be itemized to either the contractor or plant owner-
Pre-commissioning, commissioning of equipment’s, solo run , MMCP Machine monitoring
control systems , electrical trip points checking etc- pre-commissioning, commissioning of
equipment’s and onshore pipelines and their associated facilities, air blowing, hydrostatic
pressure test, purging, check out motors and controls, verify control system operation, startup
equipment with process fluids, verify process operations and capabilities, high pressure integrity
leak testing with system mark-up drawing, write-up commissioning procedures, preparation of
system dossiers, manuals, operating procedures, start-up sequence, review and approval-
Chemical cleaning, confined space entry, quality control witnessing and certification, participate
in witness points on the mechanical completion checklist, punch list generation-
Commissioning Items Constructor Operations Advisors
Leak and Pressure Test Perform Witness
Equipment Inspection(Towers, Reactors, Etc)
Perform Witness on below items
Flushing, Chemical, Mechanical Cleaning Perform Witness
Temporary Screens, Strainers and Blinds Perform Witness
Purging and Inerting Perform Witness
Drying Out Perform Witness
Instrumentation Verification Perform Witness-
INSTRUMENT CHECKING
Instrument Loop Check from field to PIB, Control Room-Control / Shutdown Logic Test
(Triconex, triple modular control system which associated with 2out of 3 voting system-)When
Triconex systems are used in processes in which safety, reliability, and availability are critical,-
System Interface/Interlock Check Fire & Gas Detection / General Platform Alarm Information
Test Fire & Gas System Logic Test
Sprinkler System Test, Instrument Calibration Record Sheet
Instrument Set Point Change Record Sheet
12
Check following during FAT
Overall system performance-system integration-architecture- redundancy- I/O functionality-
Panel Wiring- Screens- Diagnosis- Open/ Close Loop performances Simulation of process
Commissioning - Hydrocarbon Introduction
A detailed procedure of how to introduce hydrocarbons to the plant should be developed- The
procedure should be completed by the operations group with guidance from the advisors-
Typically provide one Commissioning Manager, two on shift operations specialist
And one Acceptance Test Run (ATR) Engineer to assist and advice in the commissioning-
Acceptance Test Run (ATR)
The Acceptance Test Run will be held after commissioning and hydrocarbon introduction- An
approved Acceptance Test Run /flaw less start up procedure will be developed and utilized-
The Commissioning Operator will record and track the Acceptance Test Run procedure data-
They are typically utilized on shift mode-

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nsrpcv

  • 1. 1 Dear Recruitment Manager, I,SarmaChittilla, am interested in pursuing a role with your esteemed company- I have worked extensively in the energy sector (petroleum refinery units FCCU,CRUDE UNITS,COKER,LPG UNITS,MTBE,NAPHTHA DHDS,QATAR GAS TO LIQUID PROJECT COMMISSIONING) and also in the mid-east- I bring to the fore excellent start up, operational and commission of units knowledge and assistance in systems development in the energy sector- Given this vast domain experience, I feel that I would be an ideal fit for the role of a Domain consultant/ Project manager/Commissioning Engineer for your energy vertical- I have worked in intensely goal driven teams and have motivated my co-workers in a high pressure environment- I believe that my operational capabilities would add a lot of value in interactions with your clients and in helping the development team in understanding the requirements of the client- Please find my resume attached with this mail for your perusal-I have experience in project scoping and development as well as have the ability to effectively work in a cross functional team to deliver the refinery objectives- Leadership/management skills including adaptability, analytical capability, initiating action plans, excellent interpersonal and communication skills, honesty and integrity, drive and perseverance with a commitment to the highest of standards- I look forward to interact with you on a personal level to carry this initiative forward- Best Regards, SARMA SVLN Email –svlns@yahoo.com,sarmachittilla@gmail.com,sarmachittilla@rediffmail.com +841694040377 VIETNAM MOBILE +918912722787 and +919441647461(Mobile) Door no 45-52-11, SF-1 RAJAGOPAL ENCLAVE ABIDNAGAR,AKKAYYAPALEM, VISAKHAPATNAM- ANDHRA PRADESH- INDIA- 530016- PERSONAL INFORMATION Name-CHITTILLA SRI RAMA VENKATA LAKSHMI NARASIMHA SARMA Nationality: INDIAN Current Location :INDIA LEAVE CYCLE 90/15 DAYS Or residential with family visa Date of Birth –22nd April 1961 Martial Status-Married Passport No-K8537973 issued at Visakhapatnam-India Children-Two daughters Studied Engineering course- Countries worked –KUWAIT,QATAR,RUSSIA,NIGERIA, VIETNAM AND DUBAI. EDUCATION Bachelor of Science in chemistry Year of passing 1981- AWARDS/SKILLS PROJECT COMMSSIOING, EXECUTION .FAT,SAT,SIT. DCS FOXBORO AND TATA HONEY WELL PKS EXPERION SIMUALTION,PRE- COMMISSIONING/COMMISSIONING, PROCESS CONTROL FOR OPERAITONS, GE TURBINES, ICSS/DCS/PLC/DMC/HMI /HYSIS/SOFTWARE TESTING,PLC,FIRE AND GAS PANEL CHECK UP EPC-PROJECT TURNOVER, CLIENT HANDINGOVER, PERFROMANCE TESTING. KNPC KUWAIT OPEATIONAL TRANINING SEMINAR ON REFINERY OEPRATIONS PASSED RUSSIAN RTN OIL GAS SAFETY COURSE Estimation for commissioning, turnover document preparation.
  • 2. 2 TEACHING/TECHNICAL EXPERIENCE REIFNERY SIMUALTION INSTRUCTOR FOR RFCC,LCO UNITS FIRE AND GAS DETECTIONSYSTEM CHECK UP ICSS,DCS,PLC,DMC APC, Advanced process control implementation .TAC ,DMC INSTURMENT SOFTWARE CHECK. Control room operations, process control. Project execution implementation, turnover, and test run of the project as per the client requirement. Client handing over. HMI OPEATIONS. Extra circular activities Worked as national social service scheme volunteer in college level- Attended social welfare programmed conducted by Andhra University in1980- Won a certificate issued by the Vice Chancellor of Andhra Pradesh state coordinator- Reference: 1.0 Rachna NayakHR/Logistics Officer – BS160 Project Saipem S.p.A. Kuwait Branch Tel. +965 22251830 Extn-1052 Fax +965 22251826 2.0 My Mangers emails Cannistra Lorenzo" <Lorenzo.CANNISTRA@saipem.com>, "Difazio Attilio" <Attilio.Difazio@saipem.com>, "Sartini Luciano" Luciano.Sartini@saipem.com Ivan Benja ivan.benja.mdc@epsco.it Commissioning Operation Maintenance epsco srl Via P.Colletta,31 20135 Milano Office: +39 02 5518 2205 Mobile: +39 329 1635 155 skype:ivan.benja www.epsco-group.it 3.0 Kuwait oil co Process engineer Hello Sarma, I got your e-mail and I will in touch with you.. Venkata M.R.Kapavarapu (LA-QMS) VKapavarapu@kockw.com Snr. Process Engineer -koc Gas Operations Team Tel.238-22928 Mobile.97108973 5.0Reference: DQR REFINERY-VIETNAM
  • 3. 3 Mr. Chittilla, we confirm they have worked with Aramis as simulation Instructors in Vietnam and that they performed in a very professional manner. Aramis would definitely consider hiring them again. Best regards, Walter Oropeza. walter.oropeza@aramis-gr.com HP: +62 813 8560 1665 (Indonesia) HP: + 60 12 697 4815 (Malaysia) 6.0 Amorlina BURGOS Logistics and Admin P.O. Box : 47055 Abu Dhabi, U.A.E. Tél. :+971 (0)2 4030 637 Fax : +971 (0)2 6272 363 Email : amorlina.burgos@cegelec.com Anis BEN YAHYA Business Development Manager- Email: anis.ben-yahya@cegelec.com Tel : +971 2 403 0674 Fax: +971 2 627 2363 Mobile: +971 50 813 4598 7.0 Andrei Lucaciu Senior Recruitment Consultant Fircroft Group Tel:+ 66 2 653 2947 (ext 133) Email:ALucaciu@fircroft.com<mailto:ALucaciu@fircroft.com> Address:22nd Floor, 2202 Pacific Place II Building, 142 Sukhumvit Road, Bangkok, Thailand 10110 Detailed -Experience 31 years FROM NOVEMBER 2014 TO TILL DATE 1.0 VIETNAM RFINERY MANAGEMENT COSULTANT FIRCROFT VIENTNAM, HONEY WELL PTE LTD VIENTAM Main job responsibility: developing and delivering unitspecific operations training to a Greenfield Refining personnel in Vietnam. • Developed and delivered operations training for 3-5 years with at leasttwo projects in a Greenfield environment. Delivered at least2 training projects to operations personnel where English is a second language Must demonstrate to have good organizational skills and effective communications skills
  • 4. 4 Must demonstrate to be able to manage the workload and meetprojectoutcome on time and on budget Understands the Instructional System Design and AdultLearning concepts Review planttechnical documents (manuals,etc.) needed to prepare Unit School material. Work with DMS personnel to gather technical documents needed for developmentofUnitSchool. Develop Unit School deliverables as defined bythe project team. Meet developmentand delivery schedule and communicate progress dailyto Lead Coordinator/Course Coordinator Use templates and approved design to build UnitSchool and meetthe quality control requirements. Work with Desk Top publishers to ensure thatall deliverables meetthe qualityspecifications. Conductdry runs and adjustcontentbased on feedback. Deliver UnitSchool curricula. 2.0 FROM NOVEMBER 2013 TO MARCH 2014 COMMISSIOING ENGINEEREstimation OIL GAS PROJECT –CEGELEC ,Dubai Skills & Experiences : oil gas gathering center, compressor, EWTP MANIFOLD CONSTRUCTION ,hp water injection point to wells, LAUNCHERS, RECEIVERS. You will be required to work closely with Engineering & Estimation team and complete the inputs required to prepare a technical proposal and arrive at the commissioning cost. Later, to participate in technical discussions /clarifications with the Client. Scope of Work: a) Go through the tender documents and understand all Commissioning related requirements. b) Prepare specific commissioning procedures, schedule in line with tender requirement and other documents required to be submitted in the Technical submission. c) Provide details of commissioning philosophy. d) Prepare manpower requirements for commissioning the project up to performance test. e) Prepare other commissioning related requirements (consumables, spares etc ) so that the costing team can work out total cost of project commissioning. Extensive experience in Commissioning and Start up in Oil and Gas Major Projects. Additional experience from Operations would also be an advantage, perform the duties form commissioning to Handing over to the client. Knowledge of FPSO process plant, facilities utilities, and desalters experience with Go Completions or equivalent completions management process and system. Experience in DCS, SIMULATION, PLC Process sequence testing etc · Deep understanding of Control of Work processes during execution. I worked in TESTING FAT SAT For the process system, checking the control narratives with automation engineers and modification etc. · Systems completion electronic database management system experience , Apart from the job commissioning schedule and SIMOP simultaneous operation of the commissioning activities Vendor package inspection and testing ,MRT Mechanical Run test, PROCESS TESTING for Full 100 percent operation. Marking of the limitation for the process and rectification from the vendor and represent to the client. OIL GAS PIPELINES PIG LAUNCHERS TESTING AND COMMISSIONING FOR HP LP AND EXPORT GAS LINES. 3.0 Kuwait oil company K-O-C- contract SAIPEM Kuwait Commissioning consultant/Procedure writer of OIL GAS Booster station– FROM AUGUST 2011 TO September 2012- DCS –HONEY WELL PKS EXPERION
  • 5. 5 Pre-commissioning and commissioning of N-P LP /HP Compressor, TEG, Utilities, HP/LP Flare, GE MARK VIE Gas Turbine ( Aero dynamic technology )commissioning- The area of services to be provided is Control Room Board Operation as follows: Guarantee the respect of all pre-commissioning, commissioning and start up procedures and have the responsibility, in danger situation, to start all safety and environmental activities; Training the control room staff for simulation/SOP/OM Procedures writing, DCS system, it is part of my responsibility , LEVEL 1/2/3/4 ,Fire gas system training on system- Communication skill to staff in emergency situation , emergency response and follow up of the management system. Review of P&I, control logic, HMI, Fire and Gas Functional testing, MRT, PST for the process, FAT, SAT for process. Guarantee the monitoring of instrumental level is correct, in according with definite value-To receive information from the shift Supervisor on plant operating parameter values and to ensure they are continuously respected To maintain continuous contact with other operators to solve common operational problems, such as product transfer, utilities load variation, etc- To monitor all process condition trough scanning of data by using the instrumentation located in the control room and to make adjustments as necessary to keep data within safe limits and within thee established operating parameter values To notice any abnormal operating condition and to communicate with the external operator until normal running condition are set up Prepare the daily report where are recorded all the event happened in the plant; Set and maintain a working environment that meets all safety and environmental standards- To inform the shift Supervisor about work difficulties or plant emergencies and to receive instruction to Overcome them- Ensures the right function of assigned utility; Ensures good co-ordination of assigned team for the operations- Assist in emergencies on the plant During the provision of the requested Service, the Consultant shall ensure that the following tasks are performed: Carry out the works as agreed by the Client- Ensure That The Service Is Performed In An Appropriate And Timely Manner- Co-ordinate and liaise with PM team members of the Client on any relevant issue concerning activities’ development- Issue and review reports- 4.0 NCCLTD EPC COMPANY - From January 2009 to January 2011 Worked as a consultant for various companies as commissioning and operational advisor, EPC jobs, subcontractor evaluation , offering contract to subcontractors- Follow up Process design with consultants, dealing with client representatives- EPC-Naphtha cracker project commission, DCS, process operational advisor -Proven Professional competencies acquired in the commissioning of major O&G Projects worldwide- Good technical, communicational and working skills ;Proactive approach and team works ;Proven management ability in a multi-interface and technically demanding Project Thorough understanding of and ability to proactively integrate HSE and operational features into production and processing facilities- Thorough knowledge of process P&ID’s and ability to check contractor drawings for safety and accuracy- Thorough understanding of Cause and Effects Able to work with and coach junior engineers and operators in safe practices- Able to produce technical reports suitable to be circulated among client team 5.0 VIETNAM- DUNG QUAT REFINERY – From June 2008 to January 2009
  • 6. 6 EPC CONTRACTOR TRAINING MASTER TRANING- TPC Consortium- POSITION- Instructor Process Engineering department Training cell- Simulation of process and commissioning, Procedure writing- UNITS-RFCCU, DISTILLATION UNIT, LCO HDT Ensuring the knowledge transfer to his assigned participants- Preparing course materials, evaluation of the sessions, OJT booklets development, Ensuring the quality of training delivered by third parties in the respective area- Attend simulator trainings, FAT&SAT- Development of scenarios related to most common and abnormal conditions of the respective area- Training of the participants for the respective are for normal operations, emergency situations- trained to participants in the area of FIRE AND GAS EMERGNECY , EMERGENCY RESPONSE ACTIVITY, COMMUNICATION PROCEDURES . 6.0 Russia Sakhalin oil gas project phase-2 Contract GPS- Zurich – Switzerland From August 2007 to February 2008 QC department Position-Hydro test inspector(supervisor cadre) Oil Gas pipeline Pretest, cleaning gauging, Hydro testing documentation/ test packs preparation for oil gas pipelines 24”&48”, inspection, commissioning, supervision of the work site and hydro testing of pipelines, and QC commissioning/Procedure writing- 7.0 NCC AND NAFTOGAZ LTD Manager Oil and Gas ( Head of the construction) From September 2006 to March 2007 EPCC CONTRACT OF NAPHTHA CRACKER PROJECT The contract is a LSTK based lump sum turnkey project, supplying all the engineering design, procurement, procurement planning, with all the documentation presentation to the client Indian Oil Corporation, for approval and execution- Total in charge for civil, mechanical, instrumentation project jobs- Project planning with engineers, monthly progress status reporting- We have taken up a job in utilities offsite Naphtha loading unloading terminal dismantling and construction hook up jobs, civil jobs fly over construction jobs passing over the existing roads- Instrumentation jobs loop checks, cabling to PIB and central control room- All the contract tendering Zero costing for the project , contractors for the project fixing, allotment as per their credentials- Oversee the review of Client documentation and determine overall technical compliance, producing technical clarifications and qualifications as necessary Oversee technical input to supply chain procurement enquiries and evaluations, liaising with regional C&P functions -Identify and mitigate commercial risks related to the proposed technical solutions- Check the development of schedules for engineering, procurement, fabrication and offshore construction work in conjunction with the Gateway planner Commissioning Budget planning and control, Plan all Commissioning execution with DCC, Level 3 planning of all commissioning activities- I have the overall responsibility for the successful planning and execution of a project, possess a combination of skills including an ability to ask penetrating questions, detect unstated assumptions and resolve interpersonal conflicts as well as more systematic management skills- 8.0 Nigeria Natural gas reformer commissioning as Dye- Manager operation- From March 2006 to August 2006
  • 7. 7 Position – Dy-Manger Plant operations- Gas sweetening, Instrumentation, process ESD checks, reformer logics Total in charge for the operations- Full control and delivery of the annual production and budget -Enhance and develop current working relationships with all reporting Line Managers -Create a common "business wavelength" in order to achieve greater efficiencies and best work practices -Strong/critical drive to ensure compliance to all QHSE regulations within refinery -Development and mentoring of Nationals--Participating in providing optimized process studies with direct impact on the Development process schemes selection then on schedule, budget, CAPEX and OPEX- Recommend modifications to improve the performance of field instrumentations and process control- Size control valves, orifice plates, and relief valves using certified sizing software- Communicate with equipment’s vendors and technical consultants to resolve complex issues concerning new technology and upgrades of equipment’s- Review company engineering standards and participate in standards reviews committees- Support and troubleshoot on-line analyzers and their associated sampling systems- Facilitate and participate in Process Hazard Assessments- Scope identification Ensuring Company safety procedures are followed Ensuring Compliance with all relevant environmental requirements Ensuring all units are running efficiently and are in good order 8.0 QATAR GAS TO LIQUID PROJECT FischerTropsch process- SEPT 2005 TO DEC 2005 Short term contract worked on business visa Position -Commissioning supervisor To bring Projects Facilities from a status of 'end of construction' to a 'fully accepted by the client' To monitor the progress of equipment and systems punch lists- To compile step-by-step documented certifications- To organize the client relationship so that handover operations are progressing smoothly- Ensuring that all activities are performed in accordance with the contractual requirements (HSE rules, allocated budgets, contractual schedule and methodology)-Coordination with Site Manager, Vendors and Client- Commissioning the units, design modifications, implementation of FOX BORO systems, functional testing, site acceptance test, PLC, ESD, LOGICS,ASPEN checking- MP STEAM power generation unit lube oil governor oil circulation pumps performance test run conducted, logic testing for fin fan coolers done- Commission of utilities, boiler, and water treatment units, process units, natural gas desulphurization ,Sour water treatment removal of H2S and regeneration of water-Simulation for the process plants conducted for operators on Trident system- 10.0 Kuwait National PetroleumCompany, Kuwait Heston services- LONDON March 2001 TO March 2005 Plant Operations department Position- Supervisorycadre-- FCC (UOP) /MTBE , ALKYLATION. Gained experience in operation of F-C-C-U- Authorized safety work permit card holder- Involved in 2001 general refinery turn around jobs, shut down start up, follow up of mechanical, process / project jobs ,commission of units Worked extensively on systems like Clark’s reciprocating compressors, centrifugal compressors, catalytic reformers etc TEAM LEADER-TURN AROUNDS FOR Hydrogen plant, NHTU, DHTU, ALKYALTION, LEG MEROX,MTBE operations- LPG sweeting-H2S removal,
  • 8. 8 Team member in the FCCU design by U-O-P- reactor and regenerator with DMC PLUS WITH VAX MODEL CONTROL SYSTEM BY TATA HONEY WELL- LPG treating units, merox, propylene recovery, MTBE- ATTENDED COURSES-FCCUUNIT TRAINING, SAFTEY HEALTH ENVRIONMENTAL, OZONE LAYER PROTECTION, ENVIRONMENTAL MANAGEMENT COURSE ISO14001 AND FIRE FIGHTING COURSES- DCS PANEL EXPERIENCE FOX BORO I/A SERIES, TDC 3000,PKS EXPERION 11.0 Reliance PetroleumLtd, Jam agar, India July 1998-March 2001 Process control Panel Officer (Management Cadre) in charge of crude and Coker plants at the world’s largest grass root refinery Worked in CDU/ VDU/ Delayed Coker during erection and commissioning period, PROJECT REPORTS SUBMITTING ,DEALING WITH CLIENTS, FOLLOW UP OF DAILY PROJECT EXECUTION AND IMPLEMENTING- Training the control room staff for coker and distillation units on simulation/SOP/OM Procedures writing, Trident system, it is part of my responsibility , LEVEL 1/2/3/4 ,Fire gas system training on system- Communication skill to staff in emergency situation , emergency response and follow up of the management system-- Helped in designing software systems for operations management, production control and design Modified systems for distillation units, hydrogen units, debutanizers Developed traditional advanced control system, Instrumentation Loop Checking along with DCS Instrumentation group, ASPEN TECH implementation, checking, simulation of process and training the operators- Providing technical services to Maintenance and Operations Divisions with regard to communication systems, Assess plant facilities & process arrangements, and recommend new installations or modifications to improve plant control performance or replacement of defective or communication systems- Serve in a technical lead role on communication systems implementations- Review design drawing and engineering specifications to produce review comments and perform quality assurance assessments- Communicate with equipment vendors and technical consultants to resolve complex issues concerning new technology, upgrade of equipment, revision to standards and purchase specifications, test procedures and new projects designs- Provide mentoring and transfer knowledge, skills and experience to entry level engineers and designers- Ensuring Company safety procedures are followed Ensuring Compliance with all relevant environmental requirements Ensuring all units are running efficiently and are in good order Ensuring all recorded data is to the company's specification Ensuring and encourage all employees within the department contribute towards the organizations department and individual’s objectives- Maintaining good communications between all levels of employees- Provide operational data for plant and personnel reports Continuously reviewing the operation performance in terms of key performance indicators, and to effect improvement when necessary-Gained Experience in the operation of DCS - FOXBORO, implementation of PLC, ESD, BURNER MANAGEMENT SYSTEM, ADVANCED PROCESS CONTROL SYSTEMS AND PID MODIFICATIONS- Expert in working with de- salters & vacuum column operation; Debutanizer & Naphtha Splitter;Coke Drums ( 8 No- - World's biggest - 29 feet Die ), Coke Drum Vapor blow Lowdown system, RESPONSIBILITIES: • Coordinate with the commissioning Engineers and ensure the development of integrated commissioning plans in addition to overseeing the preparation of commissioning schedules- • Carry out a detailed assessment of the work involved in the individual group as well as discipline with respect to the commissioning and assess the available resources and possible
  • 9. 9 constraints in the execution of the same- • Prepare manpower organization to fulfill the commissioning schedule- • Oversee and ensure all construction activities are completed prior to taking up the system for commissioning and ensure the setting up of safety procedures for the same- • Provide guidance to the Commissioning Engineers in analyzing the scope and ensure the preparation of procedures for systematic and sequential pre commissioning/start up- • Ensure that all safety and precautionary requirements and procedures are followed during the commissioning process- • Hold regular review meetings with the client on a regular basis- • Review reports generated by Commissioning Engineers and provide support and technical guidance as and when required- Worked with information systems for turbine driven Centrifugal Compressor (Make DEMAG DELVIL, Germany with anti-surge control system testing of PLC logics- Production estimation, daily report submission, budget preparation for the year- Installation ofequipments, solo run for pumps, checking of performance of rotary equipments- HAZOP Study, Risk analysis- 12.0 Coromandel Fertilizers Ltd, Visakhapatnam(Incorporated by chevron chemicals &IMC USA) April 1982-July1998 Position- Senior Process Assistant (supervisor cadre) M-W-KELLOG PROCESS Worked as senior process assistant in ammonia plant having Steam – Naphtha reforming- In 1996 involved in de-bottle neck of the ammonia plant Expert in handling various emergencies and stabilizing the unit after emergencies Training the control room staff for ammonia plant on simulation Trident system, it is part of my responsibility , LEVEL 1/2/3/4 ,Fire gas system training on system- Communication skill to staff in emergencysituation , emergencyresponse and follow up of the management system Led many annual turnarounds in catalyst loading and unloading, Gained experience in the operation of Naphtha hydro-treators, de-sulpharisers, High and Low temperatures converters , Reciprocating compressors 11kv-motors with 10 stages of Asia’s biggest reformers -steam naphtha reform ring AMMONIA PLANT REVAMP WORK IN 1995/1996-Supervising and coordinates overall planning, control and appraisal of the project as defined by the approved scope- Ensures that designs meet standards and specifications and that alternate designs or changes are economical, operable and meet safety maintenance and schedule requirements- Responsible for compliance to project controls and administration guidelines/procedures including those related to cost control and forecasting, planning and scheduling, contract administration and materials control, during project execution- Responsible for maintaining project records including drawings, specifications, logs, financial reports and project correspondence- Approves contract payment and variations within limits of authority; endorses and forward to higher authority- Supervises and coordinates planning to adjust to unanticipated changes in scope, materials and equipment delivery and cost- Reciprocating compressors being used in the process for Synthesis gas preparation- INVOLVED IN PROJECT EXECUTION AND IMPLEMENTING,DEALING WITH CLIENTS AND REPORTS PRESENTING TO MANAGEMENT- EMERGENCIES HANDLED EARTH QUAKE JANUARY 26TH 2001 IN RELIANCE PETROLEUM LTD-
  • 10. 10 INSTRUMENT AIR, STEAM FAILURE IN KUWAIT REFINERY- REFORMER TUBE RUPTURE- PROJECT WORK CRUDE UNIT AND DELAYED COKER UNITS CONSTRUCTION, dealing with clients preparing project reports clearing for the mechanical completion, handover in from the contractor for units protocol signing for operation of the units- FCCU REGENERATOR CONE CHANGING IN FCCU,KUWAIT REFINERY-FCCU design by U-O-P- involved in 2004 shut down for regenerator cone changing, blind list preparing, for the shut down activities- Involved in preparing of manuals SOP of the units- installing the new slide valves for reactor and regenerator system, RX/RG on DMC PLUS Operation- Liaise with clients of our operating companies (OPCO's) to identify and understand their technical requirements, constraints, and deliverables etc- and determine scope of work Prepare feasibility studies and conduct conceptual engineering for production, transportation and/or storage facilities Prepare detailed CAPEX and OPEX estimates and generate cost saving initiatives Develop detailed project schedules and organize team activities to meet project milestones Ensure fulfillment of project objectives (HSE, scope, time, cost, quality) Obtain required permits, approvals, and other documents (Authority Engineering) Prepare and execute the project plans, budget estimates, develop contracting strategies, select contractors, negotiate and manage contracts (monitoring of suppliers and contractors) Execute project reviews Initiate hazard and operability (HAZOP) studies and safety review meetings Preparation of tender documents, technical tender evaluations and preparation of negotiation and contract award in conjunction with the procurement department Review all engineering deliverables and take necessary actions as required Evaluate request for design changes and implementation FDC Field Design changes- Ensure support during the installation, commissioning and operation of projects on-site -Assist in the preparation of Operation Manuals / Technical Documentation · Provide technical and engineering assistance to the worldwide operating companies OPCO 's · Prepare, promote and support implementation of new technologies aimed at further improvement of the economics of field development activities to management Maintain up-to date knowledge base on state-of-the-art technologies in project engineering and communicate relevant news effectively within own OPCO and with peer within the Group Assist in the preparation of training and development programs for both junior and experienced staff Involved in Project works Project work, pipeline constructions as per drawings, vessels, columns ,rotary equipment’setc- Instrumentation Loop Checking along with DCS Instrumentation group- ESD interlocks Checking & PLC checking; advanced process control system ;( TRICONEX) and participated in FAT core group discussions- BMS checking for Furnace -ALLEN BRADELY Implementation of advanced process control system in light Coker gas oil production maximization, heater through put maximization, L-P-G- production maximization with thermal duty heat controller implementation, flare losses minimization Distillation unit’s production maximization by using FRAC TRAYS- Water hot problem salvation in Coker fractionation column Follow up of day-to-day Construction activities during erection stage, handled Conventional & Nonconventional Flushing of various Hydro tested Loops in the unit- SEMINARS ATTENDED- SHELL, U-O-P FIRE AND GAS SYSTEM IMPLEMENTATION in the plant-
  • 11. 11 Pre-Commissioning Activities Mechanical Completion Verifications- Method Statement (Pre-Commissioning System Procedure) development procedure- Internal Cleaning procedures for Steam, blowing, flushing and mechanical cleaning- Internal loading and filling procedures (mole-seveetc-,) Pre-test run procedures for equipment- Loop and function testing procedures- System dry-out & cool-down procedures- Instrumentation and Electrical check guidelines- Equipment Start-ups and Test run- Acceptance check forms for all the above- Test Run- Turn-over Dossier- Objectives of Pre Commissioning The objective of commissioning is to ensure that the plant is brought into production without risk to The personnel, 2) the environment and 3) the equipment- There are accepted industry list, such as API Publication 700 – Checklist for Plant Completion “Which is a list generic procedure for commissioning and safe hydrocarbon introduction- This check List has a work responsibility item which can be itemized to either the contractor or plant owner- Pre-commissioning, commissioning of equipment’s, solo run , MMCP Machine monitoring control systems , electrical trip points checking etc- pre-commissioning, commissioning of equipment’s and onshore pipelines and their associated facilities, air blowing, hydrostatic pressure test, purging, check out motors and controls, verify control system operation, startup equipment with process fluids, verify process operations and capabilities, high pressure integrity leak testing with system mark-up drawing, write-up commissioning procedures, preparation of system dossiers, manuals, operating procedures, start-up sequence, review and approval- Chemical cleaning, confined space entry, quality control witnessing and certification, participate in witness points on the mechanical completion checklist, punch list generation- Commissioning Items Constructor Operations Advisors Leak and Pressure Test Perform Witness Equipment Inspection(Towers, Reactors, Etc) Perform Witness on below items Flushing, Chemical, Mechanical Cleaning Perform Witness Temporary Screens, Strainers and Blinds Perform Witness Purging and Inerting Perform Witness Drying Out Perform Witness Instrumentation Verification Perform Witness- INSTRUMENT CHECKING Instrument Loop Check from field to PIB, Control Room-Control / Shutdown Logic Test (Triconex, triple modular control system which associated with 2out of 3 voting system-)When Triconex systems are used in processes in which safety, reliability, and availability are critical,- System Interface/Interlock Check Fire & Gas Detection / General Platform Alarm Information Test Fire & Gas System Logic Test Sprinkler System Test, Instrument Calibration Record Sheet Instrument Set Point Change Record Sheet
  • 12. 12 Check following during FAT Overall system performance-system integration-architecture- redundancy- I/O functionality- Panel Wiring- Screens- Diagnosis- Open/ Close Loop performances Simulation of process Commissioning - Hydrocarbon Introduction A detailed procedure of how to introduce hydrocarbons to the plant should be developed- The procedure should be completed by the operations group with guidance from the advisors- Typically provide one Commissioning Manager, two on shift operations specialist And one Acceptance Test Run (ATR) Engineer to assist and advice in the commissioning- Acceptance Test Run (ATR) The Acceptance Test Run will be held after commissioning and hydrocarbon introduction- An approved Acceptance Test Run /flaw less start up procedure will be developed and utilized- The Commissioning Operator will record and track the Acceptance Test Run procedure data- They are typically utilized on shift mode-