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20-09-2019 DAIRY ENGINEERING 1
DRYING
Removal of moisture to a
desired m.c in equilibrium
with normal atmospheric air.
Why drying??
• Increased shelf life (inhibiting bacterial
activity and enzyme activity)
• Reduction of bulk
20-09-2019 DAIRY ENGINEERING 2
GENERAL DRYING BEHAVIOUR
m.c of milk(X) = mw TS(total solid mass fraction) = ms
mw + ms mw + ms
mass of amount of
water dry matter
20-09-2019 DAIRY ENGINEERING 3
During concentration…..
𝑚 𝑤0
− 𝑚 𝑤
𝑚 𝑤0
= 1 −
𝑥 1 − 𝑥0
𝑥0 1 − 𝑥
𝑚 𝑤0
− 𝑚 𝑤 =
𝑥0
1−𝑥0
−
𝑥
1−𝑥
𝑚s
Subscript 0 – representing
the initial conditions
20-09-2019 DAIRY ENGINEERING 4
PROBLEM
Skim milk of Xo = 0.91 is
evaporated to X=0.55.
Find out the % water
evaporated based on
the original water
content.
20-09-2019 DAIRY ENGINEERING 5
Other
included
topics
• EMC (for milk 2.4% w.b
@ T=80c and R.H 50%)
• mechanism of drying
solids (constant and
falling rate period)
20-09-2019 DAIRY ENGINEERING 6
Indirect
Also called -
>roller drying
->film drying
• Less space
• More economical than
spray dryers (small
volumes*)
• Steam consumption : water
evaporation :: 1.2-1.6:1
(120kg steam
to evaporate
100kg water)
20-09-2019 DAIRY ENGINEERING 7
1 2 43
20-09-2019 DAIRY ENGINEERING 8
Construction
20-09-2019 DAIRY ENGINEERING 9
doctor
Liquid enters
at 700 C
Heat
transferred to
the liquid by
convention
Vaporized
moisture
removed
through a
vapour hood
Milk is
generally
precondenssed
(<300C)
Doctor blade –
150-300
L : 360cm
D: 60-120cm
Rpm: 6-24
(contact with
drum < 3sec)
FACTORS
• Temperature difference (inside
drum temp as well)
• Time of contact
• Rotation speed
• Pressure inside vessel
• feed type and feeding
mechanism
20-09-2019 DAIRY ENGINEERING 10
CLASSIFICATION
No. of drums
pressure surrounding
the product
feeding
arrangements
Material of
construction
20-09-2019 DAIRY ENGINEERING 11
No. of drums
No. of drums
• Single drum
• Double drum
• Twin drum*
Pressure surrounding
Pressure
surrounding
Atmospheric vaccum*
20-09-2019 DAIRY ENGINEERING 12
20-09-2019 DAIRY ENGINEERING 13
• Nip feed(simplest)
• Splash feed
• dip feed
• Roller feed
FEEDING
ARRANGEMENT
MATERIAL
CONSTRUCTION
• Alloy steel
• Stainless steel
• Nichrome steel
20-09-2019 DAIRY ENGINEERING 14
20-09-2019 15
Product may have a scorched
flavour
Solubility is much lower because of
protein denaturation (98% to (85%)
Power consumed little high as
indirect contact exists
control
temp
control
contact
time
use
polycab
wires
20-09-2019 DAIRY ENGINEERING 16
Precautions
Smooth
drum
Sharp
knives
every
100h of
operation
Preconcent
rate 25%-
30%
Preheating
< 700 C
Not for
acidic
milk
20-09-2019 DAIRY ENGINEERING 17
REFERENCES
Drum Drying Juming Tang Hao Feng Washington State University, Pullman,
Washington, U.S.A. Guo-Qi Shen Shanxi Agriculture University, Shanxi, People’s
Republic of China
DAIRY PLANT ENGINEERING AND MANAGEMENT, Tufail Ahmad
web REFERENCES
http://sites.bsyse.wsu.edu/tang/main/publications/pdfdocs/book-
drumdry-tang03.pdf
https://www.youtube.com/watch?v=JGb77K_K55M
20-09-2019 DAIRY ENGINEERING 18

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Drum drying

  • 2. DRYING Removal of moisture to a desired m.c in equilibrium with normal atmospheric air. Why drying?? • Increased shelf life (inhibiting bacterial activity and enzyme activity) • Reduction of bulk 20-09-2019 DAIRY ENGINEERING 2
  • 3. GENERAL DRYING BEHAVIOUR m.c of milk(X) = mw TS(total solid mass fraction) = ms mw + ms mw + ms mass of amount of water dry matter 20-09-2019 DAIRY ENGINEERING 3
  • 4. During concentration….. 𝑚 𝑤0 − 𝑚 𝑤 𝑚 𝑤0 = 1 − 𝑥 1 − 𝑥0 𝑥0 1 − 𝑥 𝑚 𝑤0 − 𝑚 𝑤 = 𝑥0 1−𝑥0 − 𝑥 1−𝑥 𝑚s Subscript 0 – representing the initial conditions 20-09-2019 DAIRY ENGINEERING 4
  • 5. PROBLEM Skim milk of Xo = 0.91 is evaporated to X=0.55. Find out the % water evaporated based on the original water content. 20-09-2019 DAIRY ENGINEERING 5
  • 6. Other included topics • EMC (for milk 2.4% w.b @ T=80c and R.H 50%) • mechanism of drying solids (constant and falling rate period) 20-09-2019 DAIRY ENGINEERING 6
  • 7. Indirect Also called - >roller drying ->film drying • Less space • More economical than spray dryers (small volumes*) • Steam consumption : water evaporation :: 1.2-1.6:1 (120kg steam to evaporate 100kg water) 20-09-2019 DAIRY ENGINEERING 7 1 2 43
  • 9. Construction 20-09-2019 DAIRY ENGINEERING 9 doctor Liquid enters at 700 C Heat transferred to the liquid by convention Vaporized moisture removed through a vapour hood Milk is generally precondenssed (<300C) Doctor blade – 150-300 L : 360cm D: 60-120cm Rpm: 6-24 (contact with drum < 3sec)
  • 10. FACTORS • Temperature difference (inside drum temp as well) • Time of contact • Rotation speed • Pressure inside vessel • feed type and feeding mechanism 20-09-2019 DAIRY ENGINEERING 10
  • 11. CLASSIFICATION No. of drums pressure surrounding the product feeding arrangements Material of construction 20-09-2019 DAIRY ENGINEERING 11
  • 12. No. of drums No. of drums • Single drum • Double drum • Twin drum* Pressure surrounding Pressure surrounding Atmospheric vaccum* 20-09-2019 DAIRY ENGINEERING 12
  • 14. • Nip feed(simplest) • Splash feed • dip feed • Roller feed FEEDING ARRANGEMENT MATERIAL CONSTRUCTION • Alloy steel • Stainless steel • Nichrome steel 20-09-2019 DAIRY ENGINEERING 14
  • 16. Product may have a scorched flavour Solubility is much lower because of protein denaturation (98% to (85%) Power consumed little high as indirect contact exists control temp control contact time use polycab wires 20-09-2019 DAIRY ENGINEERING 16
  • 18. REFERENCES Drum Drying Juming Tang Hao Feng Washington State University, Pullman, Washington, U.S.A. Guo-Qi Shen Shanxi Agriculture University, Shanxi, People’s Republic of China DAIRY PLANT ENGINEERING AND MANAGEMENT, Tufail Ahmad web REFERENCES http://sites.bsyse.wsu.edu/tang/main/publications/pdfdocs/book- drumdry-tang03.pdf https://www.youtube.com/watch?v=JGb77K_K55M 20-09-2019 DAIRY ENGINEERING 18

Editor's Notes

  1. Both always add to 1
  2. Ans is 0.88 i.e, 88%
  3. Spray – continuous Splash – intermittent