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4/25/2023
MMCP 1
CONTENTS
 Introduction
 Organoleptic properties
 Purity
 Particle size, shape and surface area
 Solubilisation, or solubility, Surfactants and its importance
 Temperature, pH, co-solvency, solid dispersion, β-
cyclodextrin drug-dispersion system
 Crystal properties and polymorphism
 Compatibility studies
 Preformulation stability studies
A consideration of physico-chemical characteristics of new
drug molecules with respect to different dosage forms
4/25/2023
MMCP 2
Preformulation
 Preformulation is branch of Pharmaceutical science that
utilizes biopharmaceutical principles in the determination of
physicochemical properties of the drug substance.
 Prior to the development of any dosage form new drug , it is
essential that certain fundamental physical & chemical
properties of drug powder are determined .
 This information may dictate many of subsequent event &
approaches in formulation development.
 This first learning phase is called as preformulation.
4/25/2023
MMCP 3
INTRODUCTION
DEFINITION:-
Investigation of physico-chemical properties of the
new drug compound that could affect drug
performance and development of an efficacious
dosage form”.
Preformulation commences when a newly
synthesized drug shows a sufficient pharmacologic
promise in animal model to warrant evaluation in
man.
4/25/2023
MMCP 4
Introduction
 The preformulation is the first step in the rational
development of a dosage form of a drug substance
alone and when combined with excipients.
 Objective :
To generate useful information to the
formulator to design an optimum drug delivery
system.
4/25/2023
MMCP 5
Introduction
 Before embarking on a formal programme of
preformulation, scientist must consider the following
:
1. Available physicochemical data (including
chemical structure, different salt available).
2. Anticipated dose.
3. Supply situation and development schedule.
4. Availability of stability – indicating assay.
4/25/2023
MMCP 6
GOALS OF PREFORMULATION
 To establish the necessary physicochemical
parameters of new drug substances.
 To determine kinetic rate profile.
 To establish physical characteristics.
 To establish compatibility with common
excipients.
4/25/2023
MMCP 7
Preliminary Evaluation
a) Compound identity.
b) Formula and molecular weight.
c) Structure.
d) Therapeutic indications:
- Probable human dose.
- Desired dosage form(s)
- Bioavailability model
- Competitive products
4/25/2023
MMCP 8
Preliminary Evaluation
e) Potential hazards
f) Initial bulk lots:
- Lot number
- Crystallization solvent(s)
- Particle size range
- Melting point
- % volatiles
g) Analytical methods:
- HPLC assay
- TLC assay
- UV/ Visible spectroscopy
4/25/2023
MMCP 9
Contd…
ORGANOLEPTIC PROPERTIES
COLOR ODOUR TASTE
OFF-WHITE PUNGENT ACIDIC
CREAM-YELLOW SULFUROUS BITTER
SHINY FRUITY SWEET
AROMATIC TASTELESS
ODOURLESS TASTELESS
4/25/2023
MMCP 10
COLOR
 Color is generally a function of a drug’s inherent
chemical structure relating to a certain level of
unsaturation.
 Color intensity relates to the extent of unsaturation as
well as the presence of chromophores.
 Some compound may appear to have color although
structurally saturated.
4/25/2023
MMCP 11
ODOUR
 The substance may exhibit an inherent odor
characteristic of major functional groups present.
 Odor greatly affects the flavor of a preparation or
food stuff.
TASTE
 If taste is considered as unpalatable, consideration is
to be given to the use of a less soluble chemical form
of the drug.
 The odour and taste may be suppressed by using
appropriate flavors and excipients or by coating the
final product.
4/25/2023
MMCP 12
PURITY
 Designed to estimate the levels of all known &
significant impurities & contaminates in the drug
substance under evaluation.
 Study performed in an analytical research &
development group.
 It is another parameter which allows for comparison
with subsequent batches.
 Occasionally, an impurity can affect stability.
e.g.
- Metal contamination
- Appearance
4/25/2023
MMCP 13
PURITY
 The techniques used for characterizing the purity of a
drug are the same as those used for other purpose in a
preformulation study.
 Thin layer chromatography is a wide ranging
applicability & is an excellent tool for characterizing
the purity.
 HPLC, paper chromatography & gas
chromatography are also useful.
 More quantitative information can be obtained by
using quantitative differential scanning calorimetry.
4/25/2023
MMCP 14
PARTICLE SIZE
 Particle size is characterized using these
terms :
i. Very coarse (#8)
ii. Coarse (#20)
iii. Moderately coarse (#40)
iv. Fine (#60)
v. Very fine (#80)
4/25/2023
MMCP 15
PARTICLE SIZE
 Particle size can influence variety of
important factors :
- Dissolution rate
- Suspendability
- Uniform distribution
- Penetrability
- Lack of grittiness
4/25/2023
MMCP 16
Methods to Determine Particle Size
 Sieving
 Microscopy
 Sedimentation rate method
 Light energy diffraction
 Laser holography
 Cascade impaction
4/25/2023
MMCP 17
Methods to Determine Particle Size
1. Sieving method :
 Range : 50 – 150 µm
 Simple, inexpensive
 If powder is not dry, the apertures get clogged.
2. Microscopy :
 Range : 0.2 – 100 µm
 Particle size can be determined by the use of
calibrated grid background.
 Most direct method.
 Slow & tedious method.
4/25/2023
MMCP 18
Methods to Determine Particle Size
3. Sedimentation method :
 Range : 1 - 200 µm
 Andreasen pipette is used.
 Particle size is calculated by Stoke’s law :
dst =
Where,
h = distance of fall in time, t
n = viscosity of the medium
ρs = density of the particles
ρ0 = density of the dispersion medium
g = acceleration due to gravity
4/25/2023
MMCP 19
18 η h
(ρs -ρ0) gt
Methods to Determine Particle Size
4. Light energy diffraction :
 Range : 0.5 – 500 µm
 Particle size is determined by the reduction in light
reaching the sensor as the particle, dispersed in a liquid
or gas, passes through the sensing zone.
 Quick & fast.
5. Laser holography :
 Range : 1.4 – 100 µm
 A pulsed laser is fired through an aerosolized particle
spray & photographed in three dimensional with
holographic camera, allowing the particles to be
individually imaged & sized.
4/25/2023
MMCP 20
Methods to Determine Particle Size
6. Cascade impaction :
 The principle that a particle driven by an
airstream will hit a surface in its path, provide
that its inertia is sufficient to overcome the drug
force that tends to keep in it in airstream.
4/25/2023
MMCP 21
POWDER FLOW PROPERTIES
 Powder flow properties can be affected by change in particle
size, shape & density.
 The flow properties depends upon following-
1. Force of friction.
2. Cohesion between one particle to another.
 Fine particle posses poor flow by filling void spaces
between larger particles causing packing & densification of
particles..
 By using glident we can alter the flow properties.
e.g. Starch, Talc.
4/25/2023
MMCP 22
Determination Of Powder Flow Properties
 By determining Angle Of
Repose.
 A greater angle of repose
indicate poor flow.
 It should be less than 30°.
& can be determined by
following equation.
tan θ = h/r.
where, θ = angle of repose.
h=height of pile.
r= radius.
Angle Of
Repose
( In degree)
Type Of Flow
<25 Excellent
25-30 Good
30-40 Passable
>40 Very poor
4/25/2023
MMCP 23
Determination Of Powder Flow Properties
 Measurement of free flowing powder by
compressibility.
 Also known as Carr's index.
CARR’S INDEX(%) =(TAPPED DENSITY – POURED DENSITY) X 100
TAPPED DENSITY
 It is simple, fast & popular method of predicting
powder flow characteristics.
4/25/2023
MMCP 24
Determination Of Powder Flow Properties
Carr’s Index Type of flow
5-15 Excellent
12-16 Good
18-21 Fair To Passable
23-35 Poor
33-38 Very Poor
>40 Extremely Poor
4/25/2023
MMCP 25
PARTICLE SHAPE
4/25/2023
MMCP 26
Cont…
PARTICLE SHAPE
 Particle shape will influence the surface area, flow of
particles, packing & compaction properties of the
particles.
 A sphere has minimum surface area per unit volume.
 Therefore, these properties can be compared for
spheres & asymmetric particles, in order to decide
the shape.
 The following expression can be obtained:
Property Sphere particle
surface area πds
2 αs x dp
2
volume (1/6)πds
3 αv x dp
3
4/25/2023
MMCP 27
Cont…
PARTICLE SHAPE
 Therefore,
surface area = πds
2 = αs x dp
2
Volume = (1/6)πds
3 = αv x dp
3
 Solving for αs & αv by equating the appropriate properties
provides:
αs =
πds
2 & αv =
πds
3
 When particle shape is spherical, the ds = dp
 Thus, αs = π = 3.124 & αv = π/6 = 0.524
 Therefore, Shape factor = αs = 3.124 = 6
αv 0.524
4/25/2023
MMCP 28
dp2 6 dp3
SURFACEAREA
 Particle size & surface area are inversely related
to each other.
 Smaller the drug particle, greater the surface area.
 Specific surface is defined as the surface area per
unit weight (Sw) or unit volume (Sv) of the
material.
4/25/2023
MMCP 29
SURFACEAREA
 Estimation of Sw:
Sw = Surface area = Surface area
Weight density x volume
= Sv
ρ
= 6
ρ . d
4/25/2023
MMCP 30
Methods for determining
surface area
1. Adsorption method :
 Particles with a large specific surface are good
adsorbents for the adsorption of gases & of solutes
from solution.
 The volume of nitrogen gas, Vm, in cm3 that 1 g of the
powder can adsorb when the monolayer is complete is
more accurately given by using the BET equation,
however, which can be written as:
P = 1 + (b-1) . P
V(P0 – P) Vmb Vmb P0
4/25/2023
MMCP 31
Cont….
Methods for determining
surface area
 Where,
V = Volume of gas in cm3 adsorbed per gram of powder
at pressure P.
P = Pressure of the adsorbate, in mmHg.
Po= Saturation vapor pressure (monolayer)
Vm= Amount of vapor adsorbed per unit mass adsorbent,
when the surface is covered with monomolecular
layer
b = Constant that express the difference between the
heat of adsorption & heat of liquefaction of the
adsorbate (nitrogen).
4/25/2023
MMCP 32
Air permeability method :
4/25/2023
MMCP 33
HOWEVER SIZE REDUCTION
IS NOT REQUIRED IN FOLLOWING CASES
 WHEN DRUG IS UNSTABLE.
 DEGRADE IN SOLUTION FORM.
 PRODUCE UNDESIRABLE EFFECTS.
 WHEN SUSTAINED EFFECT IS DESIRED.
4/25/2023
MMCP 34
 The amount of substance that passes into
solution in order to establish equilibrium at
constant temperature and pressure to
produce a saturated solution.
4/25/2023
MMCP 35
 If solubility is <1mg/ml indicates need for salt
formation to improve solubility.
 If solubility is <1mg/ml in pH= 1 to 7,
preformulation study should be initiated.
 Solubility should ideally be measured at two
temperatures: 4°C and 37°C.
 4°C to ensure Physical stability.
 37°C to support Biopharmaceutical evaluation.
4/25/2023
MMCP 36
Description Parts of solvent required for
one part of solute
Very soluble < 1
Freely soluble 1 - 10
Soluble 10 - 30
Sparingly soluble 30 - 100
Slightly soluble 100 - 1000
Very slightly soluble 1000 - 10,000
Insoluble > 10,000
4/25/2023
MMCP 37
SOLUBILITY ANALYSIS
 Preformulation solubility studies focus on drug
solvent system that could occur during the delivery of
drug candidate.
 For e.g. A drug for oral administration should be
examined for solubility in media having isotonic
chloride ion concentration and acidic pH.
4/25/2023
MMCP 38
 Analytic method that are particularly useful
for solubility measurement include HPLC, UV
spectroscopy, Fluorescence spectroscopy and
Gas chromatography.
 Reverse phase HPLC offer accurate and
efficient mean of collecting solubility data of
drug.
4/25/2023
MMCP 39
SOLUBILITY ANALYSIS
 Ionization constant (pKa)
Can be calculated by Henderson Hasselbach
equation-
For acidic drugs….pH= pKa+ log [ionized drug]
[unionized drug]
For basic drugs….pH= pKa+ log[unionized drug]
[ionized drug]
4/25/2023
MMCP 40
 pH Solubility Profile
 The solubility of acidic or basic drug will show
difference in solubility with changes in pH.
 pH solubility profile of a drug can be established
by running the equilibrium solubility experiment
within pH range of 3-7.
4/25/2023
MMCP 41
 Partition Coefficient
 It is the ratio of unionized drug distributed
between organic and aqueous phase at equilibrium.
P o/w = ( C oil / C water )equilibrium
4/25/2023
MMCP 42
 Effect Of Temperature
 The heat of solution Hs, represents the heat
released or absorbed when a mole of solute is
dissolved in large quantity of solvent.
 Endothermic reaction
 Exothermic reaction
4/25/2023
MMCP 43
Determination of solubility
 The following points should be considered
 The solvent & solute must be pure.
 A saturated solution must be obtained before any
solution is removed for analysis.
 The method of separating a sample of saturated
solution from undissolved solute must be
satisfactory.
 The method of analyzing solution must be reliable
 Temperature must be adequately controlled .
4/25/2023
MMCP 44
 Addition of co-solvent
 pH change method
 Reduction of particle size
 Temperature change method
 Hydotrophy
 Addition of Surfactant
 Dielectrical Constant
 Complexation
4/25/2023
MMCP 45
General Method of Increasing
the Solubility
• Weak Electrolyte :- Phenobarbitone
• Non polar :- Nitro Cellulose
 These are poorly soluble in given solvent.
 For such poorly soluble materials, to enhance
their solubility, the water miscible solvents are used
in which the drug has good solubility.
 This process of improving solubility is known as
co-solvency and the solvent used is known as co-
solvents.
4/25/2023
MMCP 46
Addition Of Co-Solvent
e.g. Phenobarbitone is insoluble in water. A clear
solution is obtained by dissolving in mixture of
Alcohol, Glycerin, Propylene glycol.
e.g. Cosolvents:-
PG, glycerin, sorbitol, PEG, Glyceryl formal,
glycofurol, ethyl carbamate, ethyl lactate and
dimethyl acetamide.
4/25/2023
MMCP 47
Addition Of Co-Solvent
pH change Method
 Weak base:- Alkaloids, Local Anaesthesia
 Weak acid:- Sulphonamides, Barbiturates
 In aqueous medium they dissociate poorly and
undissociated portion is insoluble.
e.g. Benzoic acid, Phenobarbitone
 So, solubility of the undissociated portion is
improved by pH control.
For weak acidic drug:- increase pH, solubility is
increase.
 For weak base drug:- decrease pH, increase
solubility.
4/25/2023
MMCP 48
 Reduction in Particle size improve solubility of
drug.
 Basically reduction in particle size increase contact
surface area of the particle, there by ultimately it
increase rate of solubility of drug.
Reduction Of Particle size
4/25/2023
MMCP 49
 In endothermic reaction by increasing temperature
solubilityisincrease.
 In exothermic reaction by increasing temperature
solubility is decrease.
e.g. Methyl Cellulose when mixed with water and
temperature is raised, it becomes insoluble. To
dissolve it cold water is added.
4/25/2023
MMCP 50
Temperature Change Method
The term Hydotrophy has been used to designate the
increase in solubility in water of various substances
due to the presences of large amount of additives.
e.g. Solubilization of Benzoic acid with Sodium
benzoate.
4/25/2023
MMCP 51
Hydotrophy
 Surfactants are molecules with well defined polar
and non-polar region that allow them to aggregate in
solution to form micelles. Non polar drugs can
partition into micelles and be solubilized.
e.g. Surfactant based solution of Taxol, that is
solubilized in 50% solution of Cremophor.
4/25/2023
MMCP 52
Addition of Surfactant
Dielectrical Constant is the effect that substances
has, when it acts as a solvent on the case with which it
separates oppositely charged atoms.
e.g. DEC of Water- 80
Kerosene- 2
Glycerine- 48
.2
4/25/2023
MMCP 53
Dielectrical Constant
Complexation
 For the Complexation occur both drug and ligand
molecule should be able to donate or accept
electrons.
 The solubility of compound is the sum of solubility
of the compound and its complex.
e.g. HgI2 (Mercuric Iodide) is sparingly soluble in
water. Its solubility in water is increased by forming
complex with KI.
HgI2 +2KI K2HgI4 (water soluble)
4/25/2023
MMCP 54
SURFACTANT
 Surfactants:-
are wetting agents that lower the surface
tension of a liquid, allowing easier spreading,
and lower the interfacial tension between two
liquids.
 Classification
Some commonly encountered surfactants of
each type include:
1. Ionic 2. Non ionic
 Cationic
 Anionic
 Zwitterionic
4/25/2023
MMCP 55
IONIC
 Cationic Surfactants:-
 Quaternary ammonium salts are more preferred
because they are less affected by pH.
e.g. Cetyl Trimethyl Ammonium Bromide (CTAB)
Hexadecyl Trimethyl Ammonium Bromide, and other
Alkyltrimethyl Ammonium Salts, Cetylpyridinium
Chloride (cpc)
4/25/2023
MMCP 56
Anionic Surfactants:-
 They are the most commonly used surfactants,
containing Carboxylate, Sulfonate, Sulfate ions.
e.g. Sodium Dodecyl Sulphate (SDS), Ammonium
Lauryl Sulphate and other alkyl sulfate salts, Sodium
Laureth Sulphate, also known as Sodium Lauryl
Ether Sulphate (SLES).
4/25/2023
MMCP 57
IONIC
 Zwitterionic:-
 When a single surfactant molecule exhibit both
anionic and cationic dissociations it is called
amphoteric or Zwitterionic.
The anion include carboxylates and phosphate
group and the cation include quaternary
ammonium group.
e.g. Dodecly Betamine
Dodecly Dimethylamine Oxide
4/25/2023
MMCP 58
IONIC
NONIONIC
 These are most widely used because they are
free from non compatability, stability and
potential toxicity and classified as water soluble
and water insoluble non ionic surfactants.
e.g. Long chain fatty acids, fatty alcohols
 Water solubility of these agents is further
increased by addition of polyoxyethylene groups
through ether linkage with one of the alcohol
group.
e.g. spans
4/25/2023
MMCP 59
4/25/2023
MMCP 60
STABILITY
TESTING….
Why Stability?
 Provide a evidence on how the quality of a drug
substance or drug product varies with time under the
influence of a variety of environmental factors such
as….. temperature, Humidity and light.
 Establish a re-test period for the drug substance or a
shelf life for the drug product and recommended storage
conditions.
 Because physical, chemical or microbiological changes
might impact the efficiency and security of the final
product
4/25/2023
MMCP 61
Where and Why?
Stability Studies are preformed on ...
 Drug Substances (DS)  The unformulated drug
substance that may subsequently be formulated with
excipients to produce the dosage form.
 Drug Products (DP)  The dosage form in the final
immediate packaging intended for marketing…….
 controlled and documented determination of
acceptable changes of the drug substance or drug
product
4/25/2023
MMCP 62
What are changes?
 Physical changes
• Appearance
• Melting point
• Clarity and color of solution
• moisture
• Crystal modification (Polymorphism)
• Particle size
 Chemical changes
• Increase in Degradation
• Decrease of Assay
 Microbial changes
4/25/2023
MMCP 63
Forced degradation studies
 Acidic & Basic conditions.
 Dry heat exposure
 UV radiation exposure
 Influence of pH
 Influence of temperature
 Influence of ionic strength
4/25/2023
MMCP 64
Arrhenius Equation
 K = Ae-Ea /RT
where..k = specific rate of degradation.
R = gas constant ( 1.987 calories degree -1mole)
T = absolute temperature.
A = frequency factor.
4/25/2023
MMCP 65
Arrhenius Equation
 Plot of log K v/s 1/T….yields a slope equal to -Ea/2.303 R ….. From
which heat of activation (Ea) can be calculated.
 Log k2/k1 = ΔHa/2.303 R . (T2 –T1 )/T2.T1
4/25/2023
MMCP 66
Chemical degradation studies
 Hydrolysis
 Oxidation
 Reduction
 Decarboxylation
 Photolysis
4/25/2023
MMCP 67
Testing scope for Solid dosage
 Physical-chemical properties
– Appearance
– Elasticity
– Mean mass
– Moisture
– Hardness
– Disintegration
– Dissolution
 Chemical properties
– Assay
– Degradation
 Microbial properties
 Container closure system properties
– Functionality tests (e.g. extraction from blister)
4/25/2023
MMCP 68
Tablet & Capsule
Testing scope for Oral liquid form
 Physical-chemical properties
– pH
– Color & clarity of solution
–Viscosity
– Particle size distribution (for oral suspensions only)
 Chemical properties
– Assay
– Degradation products
– Degradation preservatives
– Content antioxidants
 Microbial properties
 Container closure system properties
– Functionality tests
4/25/2023
MMCP 69
Testing scope for
LIQUID FORMS for inj. and PARENTRAL
 Physical-chemical properties
– pH
– Loss on weight
– Color & clarity of solution
 Chemical properties
– Assay
– Degradation products
– Degradation preservatives
– Content antioxidants
 Microbial properties
 Container closure system properties
– Functionality tests
4/25/2023
MMCP 70
Testing scope for
SEMI LIQUID FORMS
 Physical-chemical properties
– Appearance, odor, homogenesity, consistency
– Loss on weight,Viscosity
– Content uniformity (within the container)
 Chemical properties
– Assay
– Degradation products
– Content preservatives
– Content antioxidants
 Microbial properties
 Container closure system properties
– Functionality tests
4/25/2023
MMCP 71
Climatic Zones / Storage conditions
Climatic Zone
Countries
Calculated data
Temp. humidity
°C % r.h.
Derived data
Temp humidity
°C % r.h.
Climatic Zone I
"Temperate"
Japan, United Kingdom,
Northern Europe,
Canada, Russia, United
States
20 42 21 45
Climatic Zone II
"Mediterranean,
Subtropical"
Japan, United States,
Southern Europe
26.4 52 25 60
4/25/2023
MMCP 72
Climatic Zones / Storage conditions
Climatic Zone
Countries
Calculated data
Temp. humidity
°C % r.h.
Derived data
Temp humidity
°C % r.h.
Climatic Zone III
"Hot, dry"
Iran, Iraq, Sudan
26,4 35 30 35
Climatic Zone IV
"Hot, humid"
Brazil, Ghana, Indonesia,
Nicaragua,
Philippines
26,7 76
30 70
4/25/2023
MMCP 73
What is ICH?
 ICH stands for International Conference on Harmonization
of
Technical Requirements for Registration of Pharmaceuticals for
Human use
 Objectives of ICH
• Harmonization of registration applications within the three
regions of the EU, Japan and the United States.
• ICH is a joint initiative involving both regulators and industry
as equal partners in the scientific and technical discussions of
the testing procedures which are required to ensure and assess
the safety,quality and efficacy of medicines.
4/25/2023
MMCP 74
What or Who is ICH?
There are Six Parties directly involved in the decision making process
• EU: European Commission - European Union
• EFPIA: European Federation of Pharmaceutical Industries and
Associations
• MHLW: Ministry of Health, Labor andWelfare, Japan
• JPMA: Japan Pharmaceutical Manufacturers Association
• FDA: US Food and Drug Administration
• PhRMA: Pharmaceutical Research and Manufacturers of America
4/25/2023
MMCP 75
 There are additionally observers installed to act as a link
with non-ICH countries and regions
• WHO
•The European FreeTrade Area (EFTA),
represented by Swissmedic Switzerland
• Health Canada
٠Global guidelines
4/25/2023
MMCP 76
ICH Guidelines
• QualityGuidelines “Q” (chemical and pharmaceuticalQA)
– details see next slide
• Safety Guidelines “S” (in vitro and in vivo pre-clinical studies)
– covering CarcinogenicityTesting, GenotoxicityTesting,
Toxicokinetics and Pharmacokinetics ….. etc.
• Efficacy Guidelines “E” (clinical studies in human subject)
– Covering clinical safety, Dose Response Studies, Good
Clinical Practices, Clinical evaluation …. etc.
• Multidisciplinary Guidelines “M”
– Covering MedicalTerminology, Electronic Standards for
Transmission of Regulatory Information …… etc.
– Important for Stability !
» Guideline M4:The CommonTechnical Document (CTD)
4/25/2023
MMCP 77
ICH Q-Guidelines (Quality)
 Stability Testing in Climatic Zone I and II (Q1A)
 Photostability Testing (Q1B)
 Stability Testing for New Dosage Forms (Q1C)
 Bracketing and Matrixing Designs (Q1D)
 Evaluation of Stability Data (Q1E)
 Stability Testing in Climatic Zones III and IV (Q1F)
 Validation of Analytical Procedures (Q2)
 Impurities (Q3)
 Biotechnological Products (Q5)
 Specifications (Q6)
4/25/2023
MMCP 78
Study Storage condition
Minimum time period
covered by data at
submission
Long term 25°C ± 2°C / 60% ± 5% r.h or
30°C ± 2°C / 65% ± 5% r.h.
12 months
Intermediate 30°C ± 2°C / 65% ± 5% r.h. 6 months
Accelerated 40°C ± 2°C / 75% ± 5% r.h. 6 months
4/25/2023
MMCP 79
Drug substances - General case
Drug substances - intended for storage in a Refrigerator
Study Storage condition Minimum time period
covered by data at
submission
Long term 5°C ± 3°C 12 months
Accelerated 25°C ± 2°C / 60% ± 5% r.h. 6 months
Drug substances/Product- intended for storage in Freezer
Study Storage condition Minimum time period
covered by data at
submission
Long term -20°C ± 5°C 12 months
4/25/2023 MMCP 80
Drug products - General case
Study Storage condition Minimum time period
covered by data at
submission
Long term 25°C ± 2°C / 60% ± 5% r.h. or
30°C ± 2°C / 65% ± 5% r.h.
12 months
Intermediate 30°C ± 2°C / 65% ± 5% r.h. 6 months
Accelerated 40°C ± 2°C / 75% ± 5% r.h. 6 months
Drug products - packaged in Semi-permeable containers
Study Storage condition Minimum time period
covered by data at
submission
Long term 25°C ± 2°C / 40% ± 5% r.h. or
30°C ± 2°C / 35% ± 5% r.h.
12 months
Intermediate 30°C ± 2°C / 65% ± 5% r.h. 6 months
Accelerated 30°C ± 2°C / 65% ± 5% r.h. 6 months
4/25/2023 MMCP 81
Drug products - intended for storage in a Refrigerator
Study Storage condition Minimum time period
covered by data at
submission
Long term 5°C ± 3°C 12 months
Accelerated 25°C ± 2°C / 60% ± 5% r.h. 6 months
. From the graph : time period to have 90% potency for each temperature namely
37°c, 45°c and 60°c were ascertained for Formulation F3 which are depicted in the
following table
Temperature under study Time required to have a 90%
potency (days) i.e.‘t’ 90%
37°C 262
45°C 192
60°C 95
4/25/2023 MMCP 82
CALCULATIONS FOR SHELF LIFE PREDICTION
‘t’ 90% values from the above table then convert into log ‘t’ 90% and their
coresponding temperature (t) into absolute temperature (‘T’). Then reciprocal of
absolute temperature 1/T was calculated at each temperature.
TABLE DEPICTING ‘t’90% ,1/TAND LOG ‘t’90%
VALUES FOR FORMULATION F3AT 37°C, 45°C
AND 60°C
Temperature
under study
‘t’ 90% (days) 1/T Log ‘t’ 90%
37°C 262 3.225*10-3 2.41
45°C 192 3.14*10-3 2.28
60°C 95 3.000*10-3 1.97
4/25/2023
MMCP 83
TABLE DEPICTING ‘t’90% ,1/TAND LOG ‘t’90%
VALUES FOR FORMULATION F3AT 37°C, 45°C
AND 60°C
 At 30°C(RoomTemperature)
T = ‘t’ +273
= 30+273
T = 303 1/T=1/303=3.30*10-3
Depicts a plot between log t 90% and 1/T10-3 Formulation F3 at 37°C ,
45°C,60 °C.The straight line so obtained was extra plotted to 1/T
value at 30°C & the corresponding log ‘t’ at 30°C on y axis was noted
down. It was found to be 2.69.
Now log’ t’ 90% at 30°C = 2.69
‘t’ 90°C at 30°C = 490 days.
Therefore shelf life of formulation F3 in years = 490/365 = 1.342 years
or = 1.3 years.
4/25/2023
MMCP 84
4/25/2023
MMCP 85
4/25/2023
MMCP 86
4/25/2023
MMCP 87
REFERENCES
1. Ansel’s pharmaceutical Dosage forms & Drug delivery
systems, 8th edition by Loyd V. Allen, Nicholas G.popovich,
Howard C. Ansel, publised by B.I.Publication pvt. Ltd.,
page no:- 187-193,42 & 43,126-133.
2. Pharmaceutical preformulation by J.T.Cartensen published
by technomic publishing Co., page no:- 1-6, 211-212.
3. Textbook of physical pharmaceutics by C.V.S.
Subrahmanyam, published by Vallabh prakashan, page no:-
182-208, 222-226.
4/25/2023
MMCP 88
REFERENCES
4. The theory & practice of industrial pharmacy by
Leon Lachman, Herbert A. Lieberman, Joseph L.
kenig, 3rd edition, published by Varghese Publishing
house, page no:- 171-184.
5. Martin’s Physical pharmacy & Pharmaceutical
science, 5th edition by Patrick J. Sinco, Published by
Lippincott williams & wilkins, page no:- 547-550.
6. Pharmaceutical dosage forms : Tablet volume1,
edited by Herbert A. Lieberman & Leon Lachman,
published by Marcel dekker, page no:- 1-10.
4/25/2023
MMCP 89
Thank You
4/25/2023
MMCP 90

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PREFORMULATION.ppt

  • 2. CONTENTS  Introduction  Organoleptic properties  Purity  Particle size, shape and surface area  Solubilisation, or solubility, Surfactants and its importance  Temperature, pH, co-solvency, solid dispersion, β- cyclodextrin drug-dispersion system  Crystal properties and polymorphism  Compatibility studies  Preformulation stability studies A consideration of physico-chemical characteristics of new drug molecules with respect to different dosage forms 4/25/2023 MMCP 2
  • 3. Preformulation  Preformulation is branch of Pharmaceutical science that utilizes biopharmaceutical principles in the determination of physicochemical properties of the drug substance.  Prior to the development of any dosage form new drug , it is essential that certain fundamental physical & chemical properties of drug powder are determined .  This information may dictate many of subsequent event & approaches in formulation development.  This first learning phase is called as preformulation. 4/25/2023 MMCP 3
  • 4. INTRODUCTION DEFINITION:- Investigation of physico-chemical properties of the new drug compound that could affect drug performance and development of an efficacious dosage form”. Preformulation commences when a newly synthesized drug shows a sufficient pharmacologic promise in animal model to warrant evaluation in man. 4/25/2023 MMCP 4
  • 5. Introduction  The preformulation is the first step in the rational development of a dosage form of a drug substance alone and when combined with excipients.  Objective : To generate useful information to the formulator to design an optimum drug delivery system. 4/25/2023 MMCP 5
  • 6. Introduction  Before embarking on a formal programme of preformulation, scientist must consider the following : 1. Available physicochemical data (including chemical structure, different salt available). 2. Anticipated dose. 3. Supply situation and development schedule. 4. Availability of stability – indicating assay. 4/25/2023 MMCP 6
  • 7. GOALS OF PREFORMULATION  To establish the necessary physicochemical parameters of new drug substances.  To determine kinetic rate profile.  To establish physical characteristics.  To establish compatibility with common excipients. 4/25/2023 MMCP 7
  • 8. Preliminary Evaluation a) Compound identity. b) Formula and molecular weight. c) Structure. d) Therapeutic indications: - Probable human dose. - Desired dosage form(s) - Bioavailability model - Competitive products 4/25/2023 MMCP 8
  • 9. Preliminary Evaluation e) Potential hazards f) Initial bulk lots: - Lot number - Crystallization solvent(s) - Particle size range - Melting point - % volatiles g) Analytical methods: - HPLC assay - TLC assay - UV/ Visible spectroscopy 4/25/2023 MMCP 9 Contd…
  • 10. ORGANOLEPTIC PROPERTIES COLOR ODOUR TASTE OFF-WHITE PUNGENT ACIDIC CREAM-YELLOW SULFUROUS BITTER SHINY FRUITY SWEET AROMATIC TASTELESS ODOURLESS TASTELESS 4/25/2023 MMCP 10
  • 11. COLOR  Color is generally a function of a drug’s inherent chemical structure relating to a certain level of unsaturation.  Color intensity relates to the extent of unsaturation as well as the presence of chromophores.  Some compound may appear to have color although structurally saturated. 4/25/2023 MMCP 11
  • 12. ODOUR  The substance may exhibit an inherent odor characteristic of major functional groups present.  Odor greatly affects the flavor of a preparation or food stuff. TASTE  If taste is considered as unpalatable, consideration is to be given to the use of a less soluble chemical form of the drug.  The odour and taste may be suppressed by using appropriate flavors and excipients or by coating the final product. 4/25/2023 MMCP 12
  • 13. PURITY  Designed to estimate the levels of all known & significant impurities & contaminates in the drug substance under evaluation.  Study performed in an analytical research & development group.  It is another parameter which allows for comparison with subsequent batches.  Occasionally, an impurity can affect stability. e.g. - Metal contamination - Appearance 4/25/2023 MMCP 13
  • 14. PURITY  The techniques used for characterizing the purity of a drug are the same as those used for other purpose in a preformulation study.  Thin layer chromatography is a wide ranging applicability & is an excellent tool for characterizing the purity.  HPLC, paper chromatography & gas chromatography are also useful.  More quantitative information can be obtained by using quantitative differential scanning calorimetry. 4/25/2023 MMCP 14
  • 15. PARTICLE SIZE  Particle size is characterized using these terms : i. Very coarse (#8) ii. Coarse (#20) iii. Moderately coarse (#40) iv. Fine (#60) v. Very fine (#80) 4/25/2023 MMCP 15
  • 16. PARTICLE SIZE  Particle size can influence variety of important factors : - Dissolution rate - Suspendability - Uniform distribution - Penetrability - Lack of grittiness 4/25/2023 MMCP 16
  • 17. Methods to Determine Particle Size  Sieving  Microscopy  Sedimentation rate method  Light energy diffraction  Laser holography  Cascade impaction 4/25/2023 MMCP 17
  • 18. Methods to Determine Particle Size 1. Sieving method :  Range : 50 – 150 µm  Simple, inexpensive  If powder is not dry, the apertures get clogged. 2. Microscopy :  Range : 0.2 – 100 µm  Particle size can be determined by the use of calibrated grid background.  Most direct method.  Slow & tedious method. 4/25/2023 MMCP 18
  • 19. Methods to Determine Particle Size 3. Sedimentation method :  Range : 1 - 200 µm  Andreasen pipette is used.  Particle size is calculated by Stoke’s law : dst = Where, h = distance of fall in time, t n = viscosity of the medium ρs = density of the particles ρ0 = density of the dispersion medium g = acceleration due to gravity 4/25/2023 MMCP 19 18 η h (ρs -ρ0) gt
  • 20. Methods to Determine Particle Size 4. Light energy diffraction :  Range : 0.5 – 500 µm  Particle size is determined by the reduction in light reaching the sensor as the particle, dispersed in a liquid or gas, passes through the sensing zone.  Quick & fast. 5. Laser holography :  Range : 1.4 – 100 µm  A pulsed laser is fired through an aerosolized particle spray & photographed in three dimensional with holographic camera, allowing the particles to be individually imaged & sized. 4/25/2023 MMCP 20
  • 21. Methods to Determine Particle Size 6. Cascade impaction :  The principle that a particle driven by an airstream will hit a surface in its path, provide that its inertia is sufficient to overcome the drug force that tends to keep in it in airstream. 4/25/2023 MMCP 21
  • 22. POWDER FLOW PROPERTIES  Powder flow properties can be affected by change in particle size, shape & density.  The flow properties depends upon following- 1. Force of friction. 2. Cohesion between one particle to another.  Fine particle posses poor flow by filling void spaces between larger particles causing packing & densification of particles..  By using glident we can alter the flow properties. e.g. Starch, Talc. 4/25/2023 MMCP 22
  • 23. Determination Of Powder Flow Properties  By determining Angle Of Repose.  A greater angle of repose indicate poor flow.  It should be less than 30°. & can be determined by following equation. tan θ = h/r. where, θ = angle of repose. h=height of pile. r= radius. Angle Of Repose ( In degree) Type Of Flow <25 Excellent 25-30 Good 30-40 Passable >40 Very poor 4/25/2023 MMCP 23
  • 24. Determination Of Powder Flow Properties  Measurement of free flowing powder by compressibility.  Also known as Carr's index. CARR’S INDEX(%) =(TAPPED DENSITY – POURED DENSITY) X 100 TAPPED DENSITY  It is simple, fast & popular method of predicting powder flow characteristics. 4/25/2023 MMCP 24
  • 25. Determination Of Powder Flow Properties Carr’s Index Type of flow 5-15 Excellent 12-16 Good 18-21 Fair To Passable 23-35 Poor 33-38 Very Poor >40 Extremely Poor 4/25/2023 MMCP 25
  • 27. PARTICLE SHAPE  Particle shape will influence the surface area, flow of particles, packing & compaction properties of the particles.  A sphere has minimum surface area per unit volume.  Therefore, these properties can be compared for spheres & asymmetric particles, in order to decide the shape.  The following expression can be obtained: Property Sphere particle surface area πds 2 αs x dp 2 volume (1/6)πds 3 αv x dp 3 4/25/2023 MMCP 27 Cont…
  • 28. PARTICLE SHAPE  Therefore, surface area = πds 2 = αs x dp 2 Volume = (1/6)πds 3 = αv x dp 3  Solving for αs & αv by equating the appropriate properties provides: αs = πds 2 & αv = πds 3  When particle shape is spherical, the ds = dp  Thus, αs = π = 3.124 & αv = π/6 = 0.524  Therefore, Shape factor = αs = 3.124 = 6 αv 0.524 4/25/2023 MMCP 28 dp2 6 dp3
  • 29. SURFACEAREA  Particle size & surface area are inversely related to each other.  Smaller the drug particle, greater the surface area.  Specific surface is defined as the surface area per unit weight (Sw) or unit volume (Sv) of the material. 4/25/2023 MMCP 29
  • 30. SURFACEAREA  Estimation of Sw: Sw = Surface area = Surface area Weight density x volume = Sv ρ = 6 ρ . d 4/25/2023 MMCP 30
  • 31. Methods for determining surface area 1. Adsorption method :  Particles with a large specific surface are good adsorbents for the adsorption of gases & of solutes from solution.  The volume of nitrogen gas, Vm, in cm3 that 1 g of the powder can adsorb when the monolayer is complete is more accurately given by using the BET equation, however, which can be written as: P = 1 + (b-1) . P V(P0 – P) Vmb Vmb P0 4/25/2023 MMCP 31 Cont….
  • 32. Methods for determining surface area  Where, V = Volume of gas in cm3 adsorbed per gram of powder at pressure P. P = Pressure of the adsorbate, in mmHg. Po= Saturation vapor pressure (monolayer) Vm= Amount of vapor adsorbed per unit mass adsorbent, when the surface is covered with monomolecular layer b = Constant that express the difference between the heat of adsorption & heat of liquefaction of the adsorbate (nitrogen). 4/25/2023 MMCP 32
  • 33. Air permeability method : 4/25/2023 MMCP 33
  • 34. HOWEVER SIZE REDUCTION IS NOT REQUIRED IN FOLLOWING CASES  WHEN DRUG IS UNSTABLE.  DEGRADE IN SOLUTION FORM.  PRODUCE UNDESIRABLE EFFECTS.  WHEN SUSTAINED EFFECT IS DESIRED. 4/25/2023 MMCP 34
  • 35.  The amount of substance that passes into solution in order to establish equilibrium at constant temperature and pressure to produce a saturated solution. 4/25/2023 MMCP 35
  • 36.  If solubility is <1mg/ml indicates need for salt formation to improve solubility.  If solubility is <1mg/ml in pH= 1 to 7, preformulation study should be initiated.  Solubility should ideally be measured at two temperatures: 4°C and 37°C.  4°C to ensure Physical stability.  37°C to support Biopharmaceutical evaluation. 4/25/2023 MMCP 36
  • 37. Description Parts of solvent required for one part of solute Very soluble < 1 Freely soluble 1 - 10 Soluble 10 - 30 Sparingly soluble 30 - 100 Slightly soluble 100 - 1000 Very slightly soluble 1000 - 10,000 Insoluble > 10,000 4/25/2023 MMCP 37
  • 38. SOLUBILITY ANALYSIS  Preformulation solubility studies focus on drug solvent system that could occur during the delivery of drug candidate.  For e.g. A drug for oral administration should be examined for solubility in media having isotonic chloride ion concentration and acidic pH. 4/25/2023 MMCP 38
  • 39.  Analytic method that are particularly useful for solubility measurement include HPLC, UV spectroscopy, Fluorescence spectroscopy and Gas chromatography.  Reverse phase HPLC offer accurate and efficient mean of collecting solubility data of drug. 4/25/2023 MMCP 39 SOLUBILITY ANALYSIS
  • 40.  Ionization constant (pKa) Can be calculated by Henderson Hasselbach equation- For acidic drugs….pH= pKa+ log [ionized drug] [unionized drug] For basic drugs….pH= pKa+ log[unionized drug] [ionized drug] 4/25/2023 MMCP 40
  • 41.  pH Solubility Profile  The solubility of acidic or basic drug will show difference in solubility with changes in pH.  pH solubility profile of a drug can be established by running the equilibrium solubility experiment within pH range of 3-7. 4/25/2023 MMCP 41
  • 42.  Partition Coefficient  It is the ratio of unionized drug distributed between organic and aqueous phase at equilibrium. P o/w = ( C oil / C water )equilibrium 4/25/2023 MMCP 42
  • 43.  Effect Of Temperature  The heat of solution Hs, represents the heat released or absorbed when a mole of solute is dissolved in large quantity of solvent.  Endothermic reaction  Exothermic reaction 4/25/2023 MMCP 43
  • 44. Determination of solubility  The following points should be considered  The solvent & solute must be pure.  A saturated solution must be obtained before any solution is removed for analysis.  The method of separating a sample of saturated solution from undissolved solute must be satisfactory.  The method of analyzing solution must be reliable  Temperature must be adequately controlled . 4/25/2023 MMCP 44
  • 45.  Addition of co-solvent  pH change method  Reduction of particle size  Temperature change method  Hydotrophy  Addition of Surfactant  Dielectrical Constant  Complexation 4/25/2023 MMCP 45 General Method of Increasing the Solubility
  • 46. • Weak Electrolyte :- Phenobarbitone • Non polar :- Nitro Cellulose  These are poorly soluble in given solvent.  For such poorly soluble materials, to enhance their solubility, the water miscible solvents are used in which the drug has good solubility.  This process of improving solubility is known as co-solvency and the solvent used is known as co- solvents. 4/25/2023 MMCP 46 Addition Of Co-Solvent
  • 47. e.g. Phenobarbitone is insoluble in water. A clear solution is obtained by dissolving in mixture of Alcohol, Glycerin, Propylene glycol. e.g. Cosolvents:- PG, glycerin, sorbitol, PEG, Glyceryl formal, glycofurol, ethyl carbamate, ethyl lactate and dimethyl acetamide. 4/25/2023 MMCP 47 Addition Of Co-Solvent
  • 48. pH change Method  Weak base:- Alkaloids, Local Anaesthesia  Weak acid:- Sulphonamides, Barbiturates  In aqueous medium they dissociate poorly and undissociated portion is insoluble. e.g. Benzoic acid, Phenobarbitone  So, solubility of the undissociated portion is improved by pH control. For weak acidic drug:- increase pH, solubility is increase.  For weak base drug:- decrease pH, increase solubility. 4/25/2023 MMCP 48
  • 49.  Reduction in Particle size improve solubility of drug.  Basically reduction in particle size increase contact surface area of the particle, there by ultimately it increase rate of solubility of drug. Reduction Of Particle size 4/25/2023 MMCP 49
  • 50.  In endothermic reaction by increasing temperature solubilityisincrease.  In exothermic reaction by increasing temperature solubility is decrease. e.g. Methyl Cellulose when mixed with water and temperature is raised, it becomes insoluble. To dissolve it cold water is added. 4/25/2023 MMCP 50 Temperature Change Method
  • 51. The term Hydotrophy has been used to designate the increase in solubility in water of various substances due to the presences of large amount of additives. e.g. Solubilization of Benzoic acid with Sodium benzoate. 4/25/2023 MMCP 51 Hydotrophy
  • 52.  Surfactants are molecules with well defined polar and non-polar region that allow them to aggregate in solution to form micelles. Non polar drugs can partition into micelles and be solubilized. e.g. Surfactant based solution of Taxol, that is solubilized in 50% solution of Cremophor. 4/25/2023 MMCP 52 Addition of Surfactant
  • 53. Dielectrical Constant is the effect that substances has, when it acts as a solvent on the case with which it separates oppositely charged atoms. e.g. DEC of Water- 80 Kerosene- 2 Glycerine- 48 .2 4/25/2023 MMCP 53 Dielectrical Constant
  • 54. Complexation  For the Complexation occur both drug and ligand molecule should be able to donate or accept electrons.  The solubility of compound is the sum of solubility of the compound and its complex. e.g. HgI2 (Mercuric Iodide) is sparingly soluble in water. Its solubility in water is increased by forming complex with KI. HgI2 +2KI K2HgI4 (water soluble) 4/25/2023 MMCP 54
  • 55. SURFACTANT  Surfactants:- are wetting agents that lower the surface tension of a liquid, allowing easier spreading, and lower the interfacial tension between two liquids.  Classification Some commonly encountered surfactants of each type include: 1. Ionic 2. Non ionic  Cationic  Anionic  Zwitterionic 4/25/2023 MMCP 55
  • 56. IONIC  Cationic Surfactants:-  Quaternary ammonium salts are more preferred because they are less affected by pH. e.g. Cetyl Trimethyl Ammonium Bromide (CTAB) Hexadecyl Trimethyl Ammonium Bromide, and other Alkyltrimethyl Ammonium Salts, Cetylpyridinium Chloride (cpc) 4/25/2023 MMCP 56
  • 57. Anionic Surfactants:-  They are the most commonly used surfactants, containing Carboxylate, Sulfonate, Sulfate ions. e.g. Sodium Dodecyl Sulphate (SDS), Ammonium Lauryl Sulphate and other alkyl sulfate salts, Sodium Laureth Sulphate, also known as Sodium Lauryl Ether Sulphate (SLES). 4/25/2023 MMCP 57 IONIC
  • 58.  Zwitterionic:-  When a single surfactant molecule exhibit both anionic and cationic dissociations it is called amphoteric or Zwitterionic. The anion include carboxylates and phosphate group and the cation include quaternary ammonium group. e.g. Dodecly Betamine Dodecly Dimethylamine Oxide 4/25/2023 MMCP 58 IONIC
  • 59. NONIONIC  These are most widely used because they are free from non compatability, stability and potential toxicity and classified as water soluble and water insoluble non ionic surfactants. e.g. Long chain fatty acids, fatty alcohols  Water solubility of these agents is further increased by addition of polyoxyethylene groups through ether linkage with one of the alcohol group. e.g. spans 4/25/2023 MMCP 59
  • 61. Why Stability?  Provide a evidence on how the quality of a drug substance or drug product varies with time under the influence of a variety of environmental factors such as….. temperature, Humidity and light.  Establish a re-test period for the drug substance or a shelf life for the drug product and recommended storage conditions.  Because physical, chemical or microbiological changes might impact the efficiency and security of the final product 4/25/2023 MMCP 61
  • 62. Where and Why? Stability Studies are preformed on ...  Drug Substances (DS)  The unformulated drug substance that may subsequently be formulated with excipients to produce the dosage form.  Drug Products (DP)  The dosage form in the final immediate packaging intended for marketing…….  controlled and documented determination of acceptable changes of the drug substance or drug product 4/25/2023 MMCP 62
  • 63. What are changes?  Physical changes • Appearance • Melting point • Clarity and color of solution • moisture • Crystal modification (Polymorphism) • Particle size  Chemical changes • Increase in Degradation • Decrease of Assay  Microbial changes 4/25/2023 MMCP 63
  • 64. Forced degradation studies  Acidic & Basic conditions.  Dry heat exposure  UV radiation exposure  Influence of pH  Influence of temperature  Influence of ionic strength 4/25/2023 MMCP 64
  • 65. Arrhenius Equation  K = Ae-Ea /RT where..k = specific rate of degradation. R = gas constant ( 1.987 calories degree -1mole) T = absolute temperature. A = frequency factor. 4/25/2023 MMCP 65
  • 66. Arrhenius Equation  Plot of log K v/s 1/T….yields a slope equal to -Ea/2.303 R ….. From which heat of activation (Ea) can be calculated.  Log k2/k1 = ΔHa/2.303 R . (T2 –T1 )/T2.T1 4/25/2023 MMCP 66
  • 67. Chemical degradation studies  Hydrolysis  Oxidation  Reduction  Decarboxylation  Photolysis 4/25/2023 MMCP 67
  • 68. Testing scope for Solid dosage  Physical-chemical properties – Appearance – Elasticity – Mean mass – Moisture – Hardness – Disintegration – Dissolution  Chemical properties – Assay – Degradation  Microbial properties  Container closure system properties – Functionality tests (e.g. extraction from blister) 4/25/2023 MMCP 68 Tablet & Capsule
  • 69. Testing scope for Oral liquid form  Physical-chemical properties – pH – Color & clarity of solution –Viscosity – Particle size distribution (for oral suspensions only)  Chemical properties – Assay – Degradation products – Degradation preservatives – Content antioxidants  Microbial properties  Container closure system properties – Functionality tests 4/25/2023 MMCP 69
  • 70. Testing scope for LIQUID FORMS for inj. and PARENTRAL  Physical-chemical properties – pH – Loss on weight – Color & clarity of solution  Chemical properties – Assay – Degradation products – Degradation preservatives – Content antioxidants  Microbial properties  Container closure system properties – Functionality tests 4/25/2023 MMCP 70
  • 71. Testing scope for SEMI LIQUID FORMS  Physical-chemical properties – Appearance, odor, homogenesity, consistency – Loss on weight,Viscosity – Content uniformity (within the container)  Chemical properties – Assay – Degradation products – Content preservatives – Content antioxidants  Microbial properties  Container closure system properties – Functionality tests 4/25/2023 MMCP 71
  • 72. Climatic Zones / Storage conditions Climatic Zone Countries Calculated data Temp. humidity °C % r.h. Derived data Temp humidity °C % r.h. Climatic Zone I "Temperate" Japan, United Kingdom, Northern Europe, Canada, Russia, United States 20 42 21 45 Climatic Zone II "Mediterranean, Subtropical" Japan, United States, Southern Europe 26.4 52 25 60 4/25/2023 MMCP 72
  • 73. Climatic Zones / Storage conditions Climatic Zone Countries Calculated data Temp. humidity °C % r.h. Derived data Temp humidity °C % r.h. Climatic Zone III "Hot, dry" Iran, Iraq, Sudan 26,4 35 30 35 Climatic Zone IV "Hot, humid" Brazil, Ghana, Indonesia, Nicaragua, Philippines 26,7 76 30 70 4/25/2023 MMCP 73
  • 74. What is ICH?  ICH stands for International Conference on Harmonization of Technical Requirements for Registration of Pharmaceuticals for Human use  Objectives of ICH • Harmonization of registration applications within the three regions of the EU, Japan and the United States. • ICH is a joint initiative involving both regulators and industry as equal partners in the scientific and technical discussions of the testing procedures which are required to ensure and assess the safety,quality and efficacy of medicines. 4/25/2023 MMCP 74
  • 75. What or Who is ICH? There are Six Parties directly involved in the decision making process • EU: European Commission - European Union • EFPIA: European Federation of Pharmaceutical Industries and Associations • MHLW: Ministry of Health, Labor andWelfare, Japan • JPMA: Japan Pharmaceutical Manufacturers Association • FDA: US Food and Drug Administration • PhRMA: Pharmaceutical Research and Manufacturers of America 4/25/2023 MMCP 75
  • 76.  There are additionally observers installed to act as a link with non-ICH countries and regions • WHO •The European FreeTrade Area (EFTA), represented by Swissmedic Switzerland • Health Canada ٠Global guidelines 4/25/2023 MMCP 76
  • 77. ICH Guidelines • QualityGuidelines “Q” (chemical and pharmaceuticalQA) – details see next slide • Safety Guidelines “S” (in vitro and in vivo pre-clinical studies) – covering CarcinogenicityTesting, GenotoxicityTesting, Toxicokinetics and Pharmacokinetics ….. etc. • Efficacy Guidelines “E” (clinical studies in human subject) – Covering clinical safety, Dose Response Studies, Good Clinical Practices, Clinical evaluation …. etc. • Multidisciplinary Guidelines “M” – Covering MedicalTerminology, Electronic Standards for Transmission of Regulatory Information …… etc. – Important for Stability ! » Guideline M4:The CommonTechnical Document (CTD) 4/25/2023 MMCP 77
  • 78. ICH Q-Guidelines (Quality)  Stability Testing in Climatic Zone I and II (Q1A)  Photostability Testing (Q1B)  Stability Testing for New Dosage Forms (Q1C)  Bracketing and Matrixing Designs (Q1D)  Evaluation of Stability Data (Q1E)  Stability Testing in Climatic Zones III and IV (Q1F)  Validation of Analytical Procedures (Q2)  Impurities (Q3)  Biotechnological Products (Q5)  Specifications (Q6) 4/25/2023 MMCP 78
  • 79. Study Storage condition Minimum time period covered by data at submission Long term 25°C ± 2°C / 60% ± 5% r.h or 30°C ± 2°C / 65% ± 5% r.h. 12 months Intermediate 30°C ± 2°C / 65% ± 5% r.h. 6 months Accelerated 40°C ± 2°C / 75% ± 5% r.h. 6 months 4/25/2023 MMCP 79 Drug substances - General case Drug substances - intended for storage in a Refrigerator Study Storage condition Minimum time period covered by data at submission Long term 5°C ± 3°C 12 months Accelerated 25°C ± 2°C / 60% ± 5% r.h. 6 months
  • 80. Drug substances/Product- intended for storage in Freezer Study Storage condition Minimum time period covered by data at submission Long term -20°C ± 5°C 12 months 4/25/2023 MMCP 80 Drug products - General case Study Storage condition Minimum time period covered by data at submission Long term 25°C ± 2°C / 60% ± 5% r.h. or 30°C ± 2°C / 65% ± 5% r.h. 12 months Intermediate 30°C ± 2°C / 65% ± 5% r.h. 6 months Accelerated 40°C ± 2°C / 75% ± 5% r.h. 6 months
  • 81. Drug products - packaged in Semi-permeable containers Study Storage condition Minimum time period covered by data at submission Long term 25°C ± 2°C / 40% ± 5% r.h. or 30°C ± 2°C / 35% ± 5% r.h. 12 months Intermediate 30°C ± 2°C / 65% ± 5% r.h. 6 months Accelerated 30°C ± 2°C / 65% ± 5% r.h. 6 months 4/25/2023 MMCP 81 Drug products - intended for storage in a Refrigerator Study Storage condition Minimum time period covered by data at submission Long term 5°C ± 3°C 12 months Accelerated 25°C ± 2°C / 60% ± 5% r.h. 6 months
  • 82. . From the graph : time period to have 90% potency for each temperature namely 37°c, 45°c and 60°c were ascertained for Formulation F3 which are depicted in the following table Temperature under study Time required to have a 90% potency (days) i.e.‘t’ 90% 37°C 262 45°C 192 60°C 95 4/25/2023 MMCP 82 CALCULATIONS FOR SHELF LIFE PREDICTION ‘t’ 90% values from the above table then convert into log ‘t’ 90% and their coresponding temperature (t) into absolute temperature (‘T’). Then reciprocal of absolute temperature 1/T was calculated at each temperature.
  • 83. TABLE DEPICTING ‘t’90% ,1/TAND LOG ‘t’90% VALUES FOR FORMULATION F3AT 37°C, 45°C AND 60°C Temperature under study ‘t’ 90% (days) 1/T Log ‘t’ 90% 37°C 262 3.225*10-3 2.41 45°C 192 3.14*10-3 2.28 60°C 95 3.000*10-3 1.97 4/25/2023 MMCP 83
  • 84. TABLE DEPICTING ‘t’90% ,1/TAND LOG ‘t’90% VALUES FOR FORMULATION F3AT 37°C, 45°C AND 60°C  At 30°C(RoomTemperature) T = ‘t’ +273 = 30+273 T = 303 1/T=1/303=3.30*10-3 Depicts a plot between log t 90% and 1/T10-3 Formulation F3 at 37°C , 45°C,60 °C.The straight line so obtained was extra plotted to 1/T value at 30°C & the corresponding log ‘t’ at 30°C on y axis was noted down. It was found to be 2.69. Now log’ t’ 90% at 30°C = 2.69 ‘t’ 90°C at 30°C = 490 days. Therefore shelf life of formulation F3 in years = 490/365 = 1.342 years or = 1.3 years. 4/25/2023 MMCP 84
  • 88. REFERENCES 1. Ansel’s pharmaceutical Dosage forms & Drug delivery systems, 8th edition by Loyd V. Allen, Nicholas G.popovich, Howard C. Ansel, publised by B.I.Publication pvt. Ltd., page no:- 187-193,42 & 43,126-133. 2. Pharmaceutical preformulation by J.T.Cartensen published by technomic publishing Co., page no:- 1-6, 211-212. 3. Textbook of physical pharmaceutics by C.V.S. Subrahmanyam, published by Vallabh prakashan, page no:- 182-208, 222-226. 4/25/2023 MMCP 88
  • 89. REFERENCES 4. The theory & practice of industrial pharmacy by Leon Lachman, Herbert A. Lieberman, Joseph L. kenig, 3rd edition, published by Varghese Publishing house, page no:- 171-184. 5. Martin’s Physical pharmacy & Pharmaceutical science, 5th edition by Patrick J. Sinco, Published by Lippincott williams & wilkins, page no:- 547-550. 6. Pharmaceutical dosage forms : Tablet volume1, edited by Herbert A. Lieberman & Leon Lachman, published by Marcel dekker, page no:- 1-10. 4/25/2023 MMCP 89