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Pre-Formulation
1
Content
1- Introduction
2- Definition
3- Objective
4-Preformulation tests
5- References
ANAND PHARMACY COLLEGE, ANAND 2
Introduction
Mostly all drugs are marketed as tablets, capsules
or other dosage form . . Before the development of any
dosage form to form new drug for major dosage
forms .
we must be know fundamental physical &
chemical properties of drug powder.
This is known as preformulation
Preformulation testing is the first step in
development of dosage forms. 3
Definition
It is defined as " an investigation of physical
and chemical properties of a drug substance – alone
or when combined with excipients.
4
Goal of preformulation.
1- To formulate an elegant, safe, efficacy , stable dosage
form with good bioavailability.
2- To determine kinetic rate profile.
3- To establish compatibility with common excipients.
5
Preformulation testing
1-organo-leptic properties of drug
2- purity
3- identification
4- density
5- Compressibility
6- Hygroscopicity
7- Powder flow properties
8-Particle size analysis
9-solid-state properties
10- Excipient compatibility
11- Solubility
12- Stability
6
Preformulation testing
The prior step in preformulation testing includes
determination of organo-leptic properties
These -- includes description of drug substances by
determination of colour, odour and recording of
specified terminology.
Colour Taste Odour
white Acidic Pungent
Cream yellow Bitter Fruity
Shiny Sweet Aromatic
Tasteless Odourless
7
Purity:
The investigators ▬►must be sure that the
early samples used for preformulating studies
should be:
1- Pure
2- Presence of impurities must be determined,
Because may affect measured properties.
The tools in assessment of purity include:
►1- For qualitative information →IR and M.P.
►2- For quantitative information→ UV,fluorescens
►3- Other techniques such as TLC, HPLC employed.
8
Identification / assay of any substance.
1- Spectroscopy
i- IR
ii- NMR
2- MELTING POINT
3-UV
4-HPLC
9
DENSITY
The ratio of mass to volume is known as density.
Density = Mass (gms.)/ Volume (ml.)
Types of Density :
i- Bulk density
ii- Tapped density
10
Bulk Density (g/cm3)
Bulk drug powder is sieved through 40 mesh
screen. Weight is taken and poured into a
graduated cylinder via a large funnel. The
volume is called bulk volume.
Apperant Bulk Density = Wieght of powder
Bulk volume
Tapped density (g/cm3)
Bulk powder is sieved through 40 mesh
screen. Weight is taken and poured into a
graduated cylinder. The cylinder is tapped a
mechanical tapper apparatus. The volume
reached a minimum – called tapped volume.
Tapped Density= Wieght of powder
Tapped volume
11
Compressibility :
Compressibility is the ability of powder to
decrease in volume under pressure.
% Compressibility = Tapped density – bulk density * 100
Tapped density
Empirical guide for flowability is given by the
Carr's compressibility index.
12
Relationship between powder flowability and %
compressibility
13
% Compressibility Range Flow Description
5-15 Excellent (free flowing granules)
12-16 Good ( free flowing powder granules)
18-21 Fair to passable
23-28 Poor
28-35 Poor
35-38 Very poor
>40 Extremely poor ( cohesive powder)
. Hygroscopicity
It is the tendency of material to absorb moisture from
atmosphere
Wholly Or partially liquefied forming solution..
Examples:
- Ephedrine
- Hyoscymine
- Phenobarbital
- Pilocarpine
- Glycerinated gelatin & PEG base of
suppository are hygroscopic in nature.
14
Powder Flow Properties
Flow properties of powder affected by change in
particle size, shape & density.
Flow properties depends upon following-
i- Force of friction.
ii- Cohesion between one particle to another.
Fine particle posses poor flow by filling
15
Determination Of Powder Flow Properties
Powder flow properties:
Includes ----
a) Angle of Repose
b) Bulk Density
Greater angle of repose→poor flow.
It should be less than 30°.
Angle of repose is measured by the equation:
tanθ = h /r
h = height of conical heap
r = radius of horizontal plane of
powder glidant is to be added
16
Angle of
repose
Type of flow Type of
powder
<25 Excellent Non cohesive
25-30 Good Non cohesive
30-40 Passable Cohesive
>40 Very poor Very
Cohesive
Measurement of free flowing powder by
compressibility Bulk Density
Also known as Carr's index.
Simple, fast & popular method of predicting powder
flow characteristics.
CARR’S INDEX(%) =(Tapped Density – Poured Density) X 100
Tapped Density
17
Determination of Powder Flow Properties
Carr’s Index Type of flow
5-15 Excellent
12-16 Good
18-21 Fair To Passable
23-35 Poor
33-38 Very Poor
>40 Extremely Poor
18
Determination of Powder Flow Properties
Particle Size.
Terms of particle size characterized :
1. Very coarse (#8)
2. Coarse (#20)
3. Moderately coarse (#40)
4. Fine (#60)
5. Very fine (#80)
19
Important factors influence by particle size:
1- Dissolution rate
2- Suspendability
3- Penetrability
20
Particle Size
Methods to Determine Particle Size
- Sieving
- Microscopy
21
1- Sieving method :
1. Range : 50 – 150 µm
2. Simple, inexpensive
3. If powder is not dry, the apertures get clogged.
2- Microscopy :
1. Range : 0.2 – 100 µm
2. Most direct method.
22
Methods to Determine Particle Size
Solid-State Properties:
Crystal habit & internal structure of drug can
affect:
Bulk & physicochemical property of molecule.
*Crystal habit " Outer appearance of crystal"
*Internal structure"Mol. arrangement of solid."
23
Habit is the description of the outer appearance
of a crystal
24
04/05/2012 KLE College of Pharmacy, Nipani. 25
Different shapes internal structure of crystals
Depending on internal structure compounds is classified as:
1. Crystalline
2. Amorphous
Crystalline state
Atoms / molecules arranged in highly ordered form
Amorphous forms
Atoms / molecules are randomly placed.
Solids do not have any fixed internal structure.
26
Different shapes of crystals
- Solubility & dissolution rate are greater for amorphous
form then crystalline, as amorphous form has higher
thermodynamic energy.
- Crystalline form has lesser solubility than its amorphous form
- Amorphous forms have greater solubility than its crystalline
forms
Eg. Novobiocin amorphous form well absorbed whereas
Novobiocin crystalline form poorlly absorded.
27
Different shapes of crystals
Polymorphism
Polymorphs: Where substance exists in more than
one crystalline form.
Such a stable polymorph represents:
- The lowest energy state,
- Highest melting point
- Least solubility
Example
1) Chloromphenicol exist in A,B & C forms,
- B form is more stable & most preferable.
2) Riboflavin has I, II & III forms,
- III form shows 20 times more water
solubility than form I.
28
Polymorph differ from each other with by their
physical property such as:
- Solubility
- Melting point
- Density
- Hardness
29
Polymorphism
Techniques for studies of crystals
Microscopy
Crystalline structures are visible (Refract the polarized light).
Amorphous are invisible
X-ray diffraction
30
DRUG – EXCIPIENT COMPATIBILITY:-
■ The successful formulation of a stable and effective solid dosage form depends on
the careful selection of the excipients which are added to facilitate administration,
promote the consistent release and bioavailability of drug and protect it from
degradation.
Drug No interaction
50% of mixture of Excipient
drug & Excipient DSC recommended
Excipient Interaction
H.P.L.C.
or T.L.C.
Alternative excipient YES Drug No
suggested Breakdown
THERMAL ANALYTICAL PROFILE :
Differential Scanning Calorimetry (DSC) and
Differential Thermal Analysis (DTA) measure the
heat loss or gain resulting from physical or chemical
changes within a sample as a function of temperature .
32
acyclovir
Ethylcellulose film
DSC thermograms of
pure acyclovir and pure
ethylcellulose films
DSC thermograms of
ethylcellulose film
containing acyclovir with
propylene glycol
and Tween
33
SOLUBILITY
The solubility of drug is an important physicochemical
property because it affects the bioavailability of the
drug, the rate of drug release into dissolution medium
and
SOLUBILITY
The amount of substance that passes into solution in
order to establish equilibrium at constant
temperature and pressure to produce a saturated
solution.
34
DESCRIPTIVE SOLUBILITIES (I.P.)
Description Parts of solvent required for
one part of solute
Very soluble < 1
Freely soluble 1 - 10
Soluble 10 - 30
Sparingly soluble 30 - 100
Slightly soluble 100 - 1000
Very slightly soluble 1000 - 10,000
Insoluble > 10,000
35
If solubility is <1mg/ml indicates need for salt formation
to improve solubility.
If solubility is <1mg/ml in pH= 1 to 7, preformulation
study should be initiated.
36
SOLUBILITY
Solvent
(fixed volume)
Adding solute in small
incremental amounts
Vigorously
shaking
Undissolved
solute particles ?
Examine
visually
Yes
No
Total amount
added up
Estimated solubility
Semiquantitative determination:
Determination of Solubility…
37
3. PARTITION COEFFICIENT
Partition coefficient influence permeation of a drug across
biological membrane.
Partition coefficient. Is a ratio of equilibrium concentration of
drug in oil phase to equilibrium concentration of drug in aqueous
phase .
K = Co / Cw
Co- Organic phase concentrate
Cw- Aqueous phase concentration
Means;
- Drug with extremely high partition co-efficient (i.e. very oil-
soluble ) readily penetrate the membranes.
- Drugs with excessive aqueous solubility i.e. low oil/water partition
co-efficient cannot penetrate the membrane
38
K=Co/Cw
1. Addition of co-solvent
2. pH change method
3. Reduction of particle size
4. Temperature change method
5. Salt formation
6. Prodrug
7. Complexation
39
Method of Increasing Solubility
Stability testing….
40
Why Stability?
Stability provide a evidence on how the quality
of a drug substance or drug product varies with
time under the influence of a variety of
environmental factors such as…..
Temperature,
Humidity and
Light
41
Study Storage condition
Minimum time period
covered by data at
submission
Long term 25°C ± 2°C / 60% ± 5% 12 months
Intermediate 30°C ± 2°C / 65% ± 5% . 6 months
Accelerated 40°C ± 2°C / 75% ± 5% 6 months
Drug substances - General case
Drug substances - intended for storage in a Refrigerator
Study Storage condition Minimum time period
covered by data at
submission
Long term 5°C ± 3°C 12 months
Accelerated 25°C ± 2°C / 60% ± 5% 6 months
42
Testing scope for Solid dosage
■ Physical-chemical properties
– Appearance
– Moisture
– Hardness
– Disintegration
– Dissolution
■ Chemical properties
– identification
– Assay
■
Tablet & Capsule
43
Testing scope for Oral liquid form
1- Physical-chemical properties
– pH
– Color & clarity of solution
– Viscosity
– Particle size distribution (suspensions)
2- Chemical properties
– Assay
– identification
3- Microbial properties
■
44
Testing scope for
LIQUID FORMS for inj. and PARENTRAL
1- Physical-chemical properties
– pH
– Loss on weight
– Color & clarity of solution
– isotonic solution
2- Chemical properties
– Assay
– identification
3- Microbial properties
45
Testing scope for SEMI LIQUID FORMS
1- Physical-chemical properties
– Appearance, odor, homogenesity, consistency
– Loss on weight, Viscosity
– Content uniformity (within the container)
2- Chemical properties
– Assay
– identification
3- Microbial properties
■
46

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Pre-Formulation.pdf

  • 2. Content 1- Introduction 2- Definition 3- Objective 4-Preformulation tests 5- References ANAND PHARMACY COLLEGE, ANAND 2
  • 3. Introduction Mostly all drugs are marketed as tablets, capsules or other dosage form . . Before the development of any dosage form to form new drug for major dosage forms . we must be know fundamental physical & chemical properties of drug powder. This is known as preformulation Preformulation testing is the first step in development of dosage forms. 3
  • 4. Definition It is defined as " an investigation of physical and chemical properties of a drug substance – alone or when combined with excipients. 4
  • 5. Goal of preformulation. 1- To formulate an elegant, safe, efficacy , stable dosage form with good bioavailability. 2- To determine kinetic rate profile. 3- To establish compatibility with common excipients. 5
  • 6. Preformulation testing 1-organo-leptic properties of drug 2- purity 3- identification 4- density 5- Compressibility 6- Hygroscopicity 7- Powder flow properties 8-Particle size analysis 9-solid-state properties 10- Excipient compatibility 11- Solubility 12- Stability 6
  • 7. Preformulation testing The prior step in preformulation testing includes determination of organo-leptic properties These -- includes description of drug substances by determination of colour, odour and recording of specified terminology. Colour Taste Odour white Acidic Pungent Cream yellow Bitter Fruity Shiny Sweet Aromatic Tasteless Odourless 7
  • 8. Purity: The investigators ▬►must be sure that the early samples used for preformulating studies should be: 1- Pure 2- Presence of impurities must be determined, Because may affect measured properties. The tools in assessment of purity include: ►1- For qualitative information →IR and M.P. ►2- For quantitative information→ UV,fluorescens ►3- Other techniques such as TLC, HPLC employed. 8
  • 9. Identification / assay of any substance. 1- Spectroscopy i- IR ii- NMR 2- MELTING POINT 3-UV 4-HPLC 9
  • 10. DENSITY The ratio of mass to volume is known as density. Density = Mass (gms.)/ Volume (ml.) Types of Density : i- Bulk density ii- Tapped density 10
  • 11. Bulk Density (g/cm3) Bulk drug powder is sieved through 40 mesh screen. Weight is taken and poured into a graduated cylinder via a large funnel. The volume is called bulk volume. Apperant Bulk Density = Wieght of powder Bulk volume Tapped density (g/cm3) Bulk powder is sieved through 40 mesh screen. Weight is taken and poured into a graduated cylinder. The cylinder is tapped a mechanical tapper apparatus. The volume reached a minimum – called tapped volume. Tapped Density= Wieght of powder Tapped volume 11
  • 12. Compressibility : Compressibility is the ability of powder to decrease in volume under pressure. % Compressibility = Tapped density – bulk density * 100 Tapped density Empirical guide for flowability is given by the Carr's compressibility index. 12
  • 13. Relationship between powder flowability and % compressibility 13 % Compressibility Range Flow Description 5-15 Excellent (free flowing granules) 12-16 Good ( free flowing powder granules) 18-21 Fair to passable 23-28 Poor 28-35 Poor 35-38 Very poor >40 Extremely poor ( cohesive powder)
  • 14. . Hygroscopicity It is the tendency of material to absorb moisture from atmosphere Wholly Or partially liquefied forming solution.. Examples: - Ephedrine - Hyoscymine - Phenobarbital - Pilocarpine - Glycerinated gelatin & PEG base of suppository are hygroscopic in nature. 14
  • 15. Powder Flow Properties Flow properties of powder affected by change in particle size, shape & density. Flow properties depends upon following- i- Force of friction. ii- Cohesion between one particle to another. Fine particle posses poor flow by filling 15
  • 16. Determination Of Powder Flow Properties Powder flow properties: Includes ---- a) Angle of Repose b) Bulk Density Greater angle of repose→poor flow. It should be less than 30°. Angle of repose is measured by the equation: tanθ = h /r h = height of conical heap r = radius of horizontal plane of powder glidant is to be added 16 Angle of repose Type of flow Type of powder <25 Excellent Non cohesive 25-30 Good Non cohesive 30-40 Passable Cohesive >40 Very poor Very Cohesive
  • 17. Measurement of free flowing powder by compressibility Bulk Density Also known as Carr's index. Simple, fast & popular method of predicting powder flow characteristics. CARR’S INDEX(%) =(Tapped Density – Poured Density) X 100 Tapped Density 17 Determination of Powder Flow Properties
  • 18. Carr’s Index Type of flow 5-15 Excellent 12-16 Good 18-21 Fair To Passable 23-35 Poor 33-38 Very Poor >40 Extremely Poor 18 Determination of Powder Flow Properties
  • 19. Particle Size. Terms of particle size characterized : 1. Very coarse (#8) 2. Coarse (#20) 3. Moderately coarse (#40) 4. Fine (#60) 5. Very fine (#80) 19
  • 20. Important factors influence by particle size: 1- Dissolution rate 2- Suspendability 3- Penetrability 20 Particle Size
  • 21. Methods to Determine Particle Size - Sieving - Microscopy 21
  • 22. 1- Sieving method : 1. Range : 50 – 150 µm 2. Simple, inexpensive 3. If powder is not dry, the apertures get clogged. 2- Microscopy : 1. Range : 0.2 – 100 µm 2. Most direct method. 22 Methods to Determine Particle Size
  • 23. Solid-State Properties: Crystal habit & internal structure of drug can affect: Bulk & physicochemical property of molecule. *Crystal habit " Outer appearance of crystal" *Internal structure"Mol. arrangement of solid." 23
  • 24. Habit is the description of the outer appearance of a crystal 24
  • 25. 04/05/2012 KLE College of Pharmacy, Nipani. 25 Different shapes internal structure of crystals
  • 26. Depending on internal structure compounds is classified as: 1. Crystalline 2. Amorphous Crystalline state Atoms / molecules arranged in highly ordered form Amorphous forms Atoms / molecules are randomly placed. Solids do not have any fixed internal structure. 26 Different shapes of crystals
  • 27. - Solubility & dissolution rate are greater for amorphous form then crystalline, as amorphous form has higher thermodynamic energy. - Crystalline form has lesser solubility than its amorphous form - Amorphous forms have greater solubility than its crystalline forms Eg. Novobiocin amorphous form well absorbed whereas Novobiocin crystalline form poorlly absorded. 27 Different shapes of crystals
  • 28. Polymorphism Polymorphs: Where substance exists in more than one crystalline form. Such a stable polymorph represents: - The lowest energy state, - Highest melting point - Least solubility Example 1) Chloromphenicol exist in A,B & C forms, - B form is more stable & most preferable. 2) Riboflavin has I, II & III forms, - III form shows 20 times more water solubility than form I. 28
  • 29. Polymorph differ from each other with by their physical property such as: - Solubility - Melting point - Density - Hardness 29 Polymorphism
  • 30. Techniques for studies of crystals Microscopy Crystalline structures are visible (Refract the polarized light). Amorphous are invisible X-ray diffraction 30
  • 31. DRUG – EXCIPIENT COMPATIBILITY:- ■ The successful formulation of a stable and effective solid dosage form depends on the careful selection of the excipients which are added to facilitate administration, promote the consistent release and bioavailability of drug and protect it from degradation. Drug No interaction 50% of mixture of Excipient drug & Excipient DSC recommended Excipient Interaction H.P.L.C. or T.L.C. Alternative excipient YES Drug No suggested Breakdown
  • 32. THERMAL ANALYTICAL PROFILE : Differential Scanning Calorimetry (DSC) and Differential Thermal Analysis (DTA) measure the heat loss or gain resulting from physical or chemical changes within a sample as a function of temperature . 32
  • 33. acyclovir Ethylcellulose film DSC thermograms of pure acyclovir and pure ethylcellulose films DSC thermograms of ethylcellulose film containing acyclovir with propylene glycol and Tween 33
  • 34. SOLUBILITY The solubility of drug is an important physicochemical property because it affects the bioavailability of the drug, the rate of drug release into dissolution medium and SOLUBILITY The amount of substance that passes into solution in order to establish equilibrium at constant temperature and pressure to produce a saturated solution. 34
  • 35. DESCRIPTIVE SOLUBILITIES (I.P.) Description Parts of solvent required for one part of solute Very soluble < 1 Freely soluble 1 - 10 Soluble 10 - 30 Sparingly soluble 30 - 100 Slightly soluble 100 - 1000 Very slightly soluble 1000 - 10,000 Insoluble > 10,000 35
  • 36. If solubility is <1mg/ml indicates need for salt formation to improve solubility. If solubility is <1mg/ml in pH= 1 to 7, preformulation study should be initiated. 36 SOLUBILITY
  • 37. Solvent (fixed volume) Adding solute in small incremental amounts Vigorously shaking Undissolved solute particles ? Examine visually Yes No Total amount added up Estimated solubility Semiquantitative determination: Determination of Solubility… 37
  • 38. 3. PARTITION COEFFICIENT Partition coefficient influence permeation of a drug across biological membrane. Partition coefficient. Is a ratio of equilibrium concentration of drug in oil phase to equilibrium concentration of drug in aqueous phase . K = Co / Cw Co- Organic phase concentrate Cw- Aqueous phase concentration Means; - Drug with extremely high partition co-efficient (i.e. very oil- soluble ) readily penetrate the membranes. - Drugs with excessive aqueous solubility i.e. low oil/water partition co-efficient cannot penetrate the membrane 38 K=Co/Cw
  • 39. 1. Addition of co-solvent 2. pH change method 3. Reduction of particle size 4. Temperature change method 5. Salt formation 6. Prodrug 7. Complexation 39 Method of Increasing Solubility
  • 41. Why Stability? Stability provide a evidence on how the quality of a drug substance or drug product varies with time under the influence of a variety of environmental factors such as….. Temperature, Humidity and Light 41
  • 42. Study Storage condition Minimum time period covered by data at submission Long term 25°C ± 2°C / 60% ± 5% 12 months Intermediate 30°C ± 2°C / 65% ± 5% . 6 months Accelerated 40°C ± 2°C / 75% ± 5% 6 months Drug substances - General case Drug substances - intended for storage in a Refrigerator Study Storage condition Minimum time period covered by data at submission Long term 5°C ± 3°C 12 months Accelerated 25°C ± 2°C / 60% ± 5% 6 months 42
  • 43. Testing scope for Solid dosage ■ Physical-chemical properties – Appearance – Moisture – Hardness – Disintegration – Dissolution ■ Chemical properties – identification – Assay ■ Tablet & Capsule 43
  • 44. Testing scope for Oral liquid form 1- Physical-chemical properties – pH – Color & clarity of solution – Viscosity – Particle size distribution (suspensions) 2- Chemical properties – Assay – identification 3- Microbial properties ■ 44
  • 45. Testing scope for LIQUID FORMS for inj. and PARENTRAL 1- Physical-chemical properties – pH – Loss on weight – Color & clarity of solution – isotonic solution 2- Chemical properties – Assay – identification 3- Microbial properties 45
  • 46. Testing scope for SEMI LIQUID FORMS 1- Physical-chemical properties – Appearance, odor, homogenesity, consistency – Loss on weight, Viscosity – Content uniformity (within the container) 2- Chemical properties – Assay – identification 3- Microbial properties ■ 46