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Curriculum Vitae
Name: Fahmy Ahmed Elmorsy Eldarss
Address: kafr Abu Nasser -Dekerniss –Dakahlia
Egypt.
e-mail : Faelmorsy@yahoo.com
Fahmymorsy@Gmail.com
Mobil : 002 01000 96 99 86
OBJECTIVE
To obtain a challenging suitable position that will enable me to utilize the
experience, knowledge and skills I have acquired throughout my education and
previous employment.
Fahmy ELmorsy
1
SUMMARY
• Have 20 years’ experience in sugar production and raw sugar refining in 5
Factories, in Egypt, Russia, Yemen, and Iraq. ,
• Professional in sugar projects starting from buildup up to process
optimization including: contracting, review the basic engineering,
construction, erection, piping , supervision and project management
services..
, also Factory start up, commissioning, process control (DCS, PLC) and
follow up of sugar production and raw sugar refining ( investment 200
million Euros),
• Experience in operating all sugar equipment such: Thermal and chemical
purification, color removing by ion exchange, Ccandle filters, press filters,
Eevaporators, Jet condensers, air condensers, Crystallization, batch
and ccontinuous centrifugal, V.C.C, Ssugar drying and Ccooling,
molasses exhaustion, tubular and plate heaters.
• Very good dealing with D.C.S control systems for follow up all industrial
processes & use its functions for operation control and adjustment , also in
problem analyzing and solving.
• My experience include practical work - theoretical, scientific ideas problem
solving,
• Cooperation with all departments, like team work, good reporting
• Good and continuous training of production team every time.
• Good management , have systematic problem solving, production planning
as well as system improving and developing to avoid any problems even
the expected ones.
• Active, honest, - good natures, very good computer, English skills
Qualification
Technical qualification
Diploma in sugar technology, Sugar Technology Institute(2 years), Assui
University,
May 2002 (Excellent)
Academic qualification
BSC in Chemistry, Faculty of science, Mansoura University, May 1992 (very
good).
Other courses:
1. Sugar technology processes (beet processing, sugar refining) in SIIC –
Egypt.
2. Solid and liquid disposal treatments (wastewater treatment) in factories.
Fahmy ELmorsy
1
3. Technology of gypsum, building materials.
4. Computer (word ,excel)
Job Duties
• Following up all industrial steps for sugar production according to the highest
technology to have white sugar of high quality standers with low cost
• Adjusting the mass balance and heat balance.
• Good management for the process and production team (more than 200
workers), control their performance to have good results in every production
stage to produce high quality Sugar.
• Preparing daily and annual technical reports about production process that
evaluates the process including the advantages, disadvantages, problem analysis,
process improvements
• Cooperation with all departments to keep the process line working
continuously, good to achieve the production targets.
• Follow with quality control department to have a good quality product in every
step.
• Minimizing the cost of the final product through all production steps.
• Minimize the allowable amount of losses as far as possible
• Plant modifications and new plant design are developed with the appropriate
departments
• Control the consumption of all utilities.
• Follow up protective and mechanical maintenance for the equipment
• Stuff training to increase their performance and experiences.
• Ensure the availability of sufficient funds and spare parts and processing
chemicals.
• Making sure of good storage for all raw materials and the final product.
• Safety for people and equipment’s.
• Dealing with safety if emergencies arising e.g. Fire, fatality, illness….etc., by
organizing the team & calling the relevant emergency service
EXPERIENCE
20 years of experiences as explained:-
Fahmy ELmorsy
1
SALIENT EXPERIENCE PARTICULARS
Jan. 2015 – Till now
Production manager in Dakahlia sugar company ( 20000 t/d beet & and 2000 t/d
raw sugar refining)
Responsible for process optimization to get the ideal and designed production figure
in all production line steps in each department and to produce high quality product
that fits the global sugar specifications
Jan 2014 – Sep. 2014
Production manager in Etihad sugar refining (3000 T/h)
Responsible for reviewing the basic engineering, problem solving, help in erection
work, piping, planning, raw chemical procurement, Selection and Training of all
production staff.
Also, supervising the installation and startup of the water treatment plant ( CSF –
ultra filtration – R.O), propose aerobic waste water treatment for the plant
,erection process equipment Commissioning and startup …ETC.
May 2012 - Dec.2013
Process manger in Yemen Company for Sugar Refining, capacity: 2000 T/D
Give good support in :-
• Erection of factory process equipment’s ,
Fahmy ELmorsy
Jan. 2015 – Till now Production Manger Dakahlia Sugar company
Belkas - Dakahlia - Egypt
20000 beet/day
1750 t /d raw sugar
Jan. 2014 – Sep. 2014 Production Manger Etihad Sugar Refining
Babylon - Iraq
3000 Ton / d
May 2012 - Dec. 2013 Process manager Yemen Company for Sugar Refining
Hodeida - Yemen
2000 Ton /day
Mar. 2011 - Dec. 2011 Technical support New project supposed to be in
Qantara - Egypt
7000 T beet/day
Jan. 2010 - Dec.2010 Sugar technologist Tambov Sugar Company
Tambov region - Russian Federation
12000 beet/day
Oct. 2007 – Jan.2010 Production manger Alnouran Sugar Company
Sharqia - Egypt
12000 beet/day
Feb. 1997 – Oct. 2007 Shift leader, production
supervisor
Dakahlia sugar company
Belkas – Dakahlia - Egypt
20000 beet/day
Oct. 1994 - July 1996 Teacher Ministry of Education - Yemen --
June 1992 – Sep. 1994 Marketing Aleman medical company --
1
• Erection of pipelines according to isometric drawings
• Selection and Training of production staff (engineers, technicians)
• Commissioning and startup of the factory equipments
• Optimization and control of production process in every stage, according to
the highest raw sugar refining technology provided through Desmest
Designers and Contractors.
• Controlling all Processes Functions using D.C.S of high technology PCS7
automation system and PLC designed by Siemens.
• Adjust all control loop parameters that keep good processing.
• Alternative solutions for all problems happened during start up.
• Sequence operation mode for all production stages with high control
through interlock loops and protection factors for all equipments.
March 2011 - Dec 2011:
Technical support for a group of investors, they are interested in building up a new
beet sugar factory in Ismailia region, my rule is preparation of:
- prepare a primary visibility study for 7000 ton beet /day sugar factory,
- Give idea about the factory site and site requirements,
- The needed agreements for the factory,
- Brief idea about the factory cost: site, equipments, raw materials, workers,
services, water supply, power supply,
- Process description for sugar production.
- Proposal of factory layout
January 2010 - Dec2010:
With a global team we help for buildup of new Tambov sugar factory12000 TB / D
I Take a part is:
• Reviewing factory basic engineering including :
Factory layout - mass and heat balance –P&ID – control loops –
Modification.
• Propose a scheme for gypsum dosing system, also for chemical storage
building including equipments and control system for operation.
• Technical and price analysis for equipment tenders including: extraction
tower, juice purification equipment, ion exchangers, evaporation, factory
pump tender, plate heat exchangers, belt and screw conveyors, valves,
Also equipment for lime kiln and lime preparation, waste water
treatment.
• Ordering some equipment which fits: (high efficiency, long life, good
material, low consumption and maintenance cost, low price)
• Technical discussions with the bidders: such BMA, Putch, Venima,
Hagar –Elias, Sulzer, KSB, TMA, AMF, Inter project, GEA …etc. ,
also with the consultant (IPRO), ….etc. about their offer to achieve
good performance for all factory equipment and results
• Review the local manufacturing equipment drawing and give approval
for the manufacture.
Fahmy ELmorsy
1
• Help in installation and erection of the different factory equipment.
• Regular follow up of work through: Time schedule, main checklist,
equipment list, line list, material list, instrument list, valve list, fitting lists
….etc..
October 2007 - January2010:
Production manager - Alnouran Sugar Company, capacity (12000 TB / D
I am responsible for:
- Study Process basic engineering, the factory basic calculations, especially
mass and heat balance and the factory layout.
- Study; analyze the technical, price offer for sugar process equipment. ,
such:-extraction tower, juice purification, ion exchangers, evaporation,
vacuum pans, Centrifugal. Pulp press, heat driers, pulp pelletizing, lime
kiln and lime preparation, waste water treatment.
- Attend technical meetings and discussions with the bidders: such BMA,
Putch, Hagar –Elias, Gaudfrin, ThyssenKrupp, also with the consultant
(IPRO), .etc.
- Study some turnkey offers for the factory.
- With the whole team restudy the factory capital coast making
considerable cost minimization.
- Preparing Time schedule, main checklist ,equipment list, line list,
material list, instrument list, valve list, fitting lists,…….etc.
February 1997 - October 2007:
In Dakahlia Sugar I got experience in:
1. Supervision of dray and hot tests, Commissioning, start up, Take Over Test
(TOT)
2. Mange a production team more than 200 technician and worker our main target
is to have the highest quality product in every process stage,
3. Supervision and control all production processes using modern automatic
Control Systems such as DCS and PLC systems that help in complete
management of the process by the help of :-
a) Configure operation parameters.
b) Control loops for adjusting PH, temperature, level transmitters, pressure
transmitters, flow meters, vacuum, Brix meter, power, ampere…Etc.
c) Processes trends and tuning.
d) Sequence operation for production units like candle filters, ion
exchangers, pan boiling.
2. Beet reception, beet storage, beet washing, their equipments.
3. Preparation of beet cossets for extraction, Extraction of sugar, adjusting sugar
extraction parameters.
4. Wet pulp pressing, press pulp drying, dry pulp pressing and pelletizing.
5. Raw sugar melting, adjusting the brix and temperature of sugar melt for good
purification.
6. Sugar syrup purification (chemical, thermal) using Carbonation using CaO and
CO2 gas and use of liming and alkalinity curves in minimization of treated juice
Fahmy ELmorsy
1
hardness and color.
7. Clarification by Phosphotation of sugar syrup in taledora process.
8. Limekiln basic calculation, PLC automatic operation for production of CaO and
CO2 gas.
9. Clarification of carbonated sugar syrup using flocculating agents for the
separation of Insoluble particles (CaCO3) from solutions and adjusting the
density of carbo mud to have good mud filtration.
10. Filtration of Carbo mud also phospho mud from sugar syrups using: vacuum
filters, candle filters, Press filters.
11. Ion exchangers for :
- Salt remover to eliminate the hardness of sugar syrups.
- Color remover to minimize the color of sugar syrups in sugar refining.
12. Concentration of sugar syrups using Robert or falling film evaporators
13. Operation of tubular and plate heat exchangers.
14. Minimization of heat consumption.
15. Sugar boiling, sugar crystallization in both patch and Continuous pans.
16. Vacuum works and both jet and air condensers.
17. Centrifugation of sugar high and low purity masscuites and adjusting the
centrifugal operation parameters to obtain high quality sugar and to adjust the
purity of white and green syrups.
18. Sugar drying and cooling to remove sugar moisture and controlling temperature
of dried sugar crystals.
12. Control of chemical additives through the industrial process.
13. Handling with chemicals, raw materials, and their storage
PERSONAL PROFILE
Name : Fahmy
Surname : Eldarss
Father’s Name : Ahmed Elmorsy
Date of Birth : 27 Feb., 1970
Educational Qualification : B. Sc (Chemistry), Diploma in sugar
tech.
Marital status : Married
Gender : Male
Nationality : Egyptian
Languages Known : Arabic - English
Expected salary : Negotiable
CONFERENCE CONTRIBUTIONS
- Presence in the national conference of sugar in Luxor –Egypt at 2001.
- Sharing in meetings of the association of Egyptian sugar experts by some
lectures as:
∗ Technology of extraction of beet sugar tin extraction towers.
Fahmy ELmorsy
1
∗ Lime kilns, production of CaO and CO2gas and its economy.
- Deputized from Dakahlia sugar for help in the starting of beet sugar production
of Abu Kurkass factory in 1998.
SKILLS
Computer: - Word, Excel, Internet, Outlook
Languages: Arabic: Excellent, English: very good, (speaking, and writing).
INTERESTS ANDACTIVITES
Reading Books, watching television, walking, helping the others
DECLARATION
All the given particulars are true to the best of my knowledge.
Date: 14th
July. 2016
Place: Mansura - Egypt
(Fahmy Ahmed Elmorsy)
Fahmy ELmorsy

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Fahmy Elmorsy C.V

  • 1. 1 Curriculum Vitae Name: Fahmy Ahmed Elmorsy Eldarss Address: kafr Abu Nasser -Dekerniss –Dakahlia Egypt. e-mail : Faelmorsy@yahoo.com Fahmymorsy@Gmail.com Mobil : 002 01000 96 99 86 OBJECTIVE To obtain a challenging suitable position that will enable me to utilize the experience, knowledge and skills I have acquired throughout my education and previous employment. Fahmy ELmorsy
  • 2. 1 SUMMARY • Have 20 years’ experience in sugar production and raw sugar refining in 5 Factories, in Egypt, Russia, Yemen, and Iraq. , • Professional in sugar projects starting from buildup up to process optimization including: contracting, review the basic engineering, construction, erection, piping , supervision and project management services.. , also Factory start up, commissioning, process control (DCS, PLC) and follow up of sugar production and raw sugar refining ( investment 200 million Euros), • Experience in operating all sugar equipment such: Thermal and chemical purification, color removing by ion exchange, Ccandle filters, press filters, Eevaporators, Jet condensers, air condensers, Crystallization, batch and ccontinuous centrifugal, V.C.C, Ssugar drying and Ccooling, molasses exhaustion, tubular and plate heaters. • Very good dealing with D.C.S control systems for follow up all industrial processes & use its functions for operation control and adjustment , also in problem analyzing and solving. • My experience include practical work - theoretical, scientific ideas problem solving, • Cooperation with all departments, like team work, good reporting • Good and continuous training of production team every time. • Good management , have systematic problem solving, production planning as well as system improving and developing to avoid any problems even the expected ones. • Active, honest, - good natures, very good computer, English skills Qualification Technical qualification Diploma in sugar technology, Sugar Technology Institute(2 years), Assui University, May 2002 (Excellent) Academic qualification BSC in Chemistry, Faculty of science, Mansoura University, May 1992 (very good). Other courses: 1. Sugar technology processes (beet processing, sugar refining) in SIIC – Egypt. 2. Solid and liquid disposal treatments (wastewater treatment) in factories. Fahmy ELmorsy
  • 3. 1 3. Technology of gypsum, building materials. 4. Computer (word ,excel) Job Duties • Following up all industrial steps for sugar production according to the highest technology to have white sugar of high quality standers with low cost • Adjusting the mass balance and heat balance. • Good management for the process and production team (more than 200 workers), control their performance to have good results in every production stage to produce high quality Sugar. • Preparing daily and annual technical reports about production process that evaluates the process including the advantages, disadvantages, problem analysis, process improvements • Cooperation with all departments to keep the process line working continuously, good to achieve the production targets. • Follow with quality control department to have a good quality product in every step. • Minimizing the cost of the final product through all production steps. • Minimize the allowable amount of losses as far as possible • Plant modifications and new plant design are developed with the appropriate departments • Control the consumption of all utilities. • Follow up protective and mechanical maintenance for the equipment • Stuff training to increase their performance and experiences. • Ensure the availability of sufficient funds and spare parts and processing chemicals. • Making sure of good storage for all raw materials and the final product. • Safety for people and equipment’s. • Dealing with safety if emergencies arising e.g. Fire, fatality, illness….etc., by organizing the team & calling the relevant emergency service EXPERIENCE 20 years of experiences as explained:- Fahmy ELmorsy
  • 4. 1 SALIENT EXPERIENCE PARTICULARS Jan. 2015 – Till now Production manager in Dakahlia sugar company ( 20000 t/d beet & and 2000 t/d raw sugar refining) Responsible for process optimization to get the ideal and designed production figure in all production line steps in each department and to produce high quality product that fits the global sugar specifications Jan 2014 – Sep. 2014 Production manager in Etihad sugar refining (3000 T/h) Responsible for reviewing the basic engineering, problem solving, help in erection work, piping, planning, raw chemical procurement, Selection and Training of all production staff. Also, supervising the installation and startup of the water treatment plant ( CSF – ultra filtration – R.O), propose aerobic waste water treatment for the plant ,erection process equipment Commissioning and startup …ETC. May 2012 - Dec.2013 Process manger in Yemen Company for Sugar Refining, capacity: 2000 T/D Give good support in :- • Erection of factory process equipment’s , Fahmy ELmorsy Jan. 2015 – Till now Production Manger Dakahlia Sugar company Belkas - Dakahlia - Egypt 20000 beet/day 1750 t /d raw sugar Jan. 2014 – Sep. 2014 Production Manger Etihad Sugar Refining Babylon - Iraq 3000 Ton / d May 2012 - Dec. 2013 Process manager Yemen Company for Sugar Refining Hodeida - Yemen 2000 Ton /day Mar. 2011 - Dec. 2011 Technical support New project supposed to be in Qantara - Egypt 7000 T beet/day Jan. 2010 - Dec.2010 Sugar technologist Tambov Sugar Company Tambov region - Russian Federation 12000 beet/day Oct. 2007 – Jan.2010 Production manger Alnouran Sugar Company Sharqia - Egypt 12000 beet/day Feb. 1997 – Oct. 2007 Shift leader, production supervisor Dakahlia sugar company Belkas – Dakahlia - Egypt 20000 beet/day Oct. 1994 - July 1996 Teacher Ministry of Education - Yemen -- June 1992 – Sep. 1994 Marketing Aleman medical company --
  • 5. 1 • Erection of pipelines according to isometric drawings • Selection and Training of production staff (engineers, technicians) • Commissioning and startup of the factory equipments • Optimization and control of production process in every stage, according to the highest raw sugar refining technology provided through Desmest Designers and Contractors. • Controlling all Processes Functions using D.C.S of high technology PCS7 automation system and PLC designed by Siemens. • Adjust all control loop parameters that keep good processing. • Alternative solutions for all problems happened during start up. • Sequence operation mode for all production stages with high control through interlock loops and protection factors for all equipments. March 2011 - Dec 2011: Technical support for a group of investors, they are interested in building up a new beet sugar factory in Ismailia region, my rule is preparation of: - prepare a primary visibility study for 7000 ton beet /day sugar factory, - Give idea about the factory site and site requirements, - The needed agreements for the factory, - Brief idea about the factory cost: site, equipments, raw materials, workers, services, water supply, power supply, - Process description for sugar production. - Proposal of factory layout January 2010 - Dec2010: With a global team we help for buildup of new Tambov sugar factory12000 TB / D I Take a part is: • Reviewing factory basic engineering including : Factory layout - mass and heat balance –P&ID – control loops – Modification. • Propose a scheme for gypsum dosing system, also for chemical storage building including equipments and control system for operation. • Technical and price analysis for equipment tenders including: extraction tower, juice purification equipment, ion exchangers, evaporation, factory pump tender, plate heat exchangers, belt and screw conveyors, valves, Also equipment for lime kiln and lime preparation, waste water treatment. • Ordering some equipment which fits: (high efficiency, long life, good material, low consumption and maintenance cost, low price) • Technical discussions with the bidders: such BMA, Putch, Venima, Hagar –Elias, Sulzer, KSB, TMA, AMF, Inter project, GEA …etc. , also with the consultant (IPRO), ….etc. about their offer to achieve good performance for all factory equipment and results • Review the local manufacturing equipment drawing and give approval for the manufacture. Fahmy ELmorsy
  • 6. 1 • Help in installation and erection of the different factory equipment. • Regular follow up of work through: Time schedule, main checklist, equipment list, line list, material list, instrument list, valve list, fitting lists ….etc.. October 2007 - January2010: Production manager - Alnouran Sugar Company, capacity (12000 TB / D I am responsible for: - Study Process basic engineering, the factory basic calculations, especially mass and heat balance and the factory layout. - Study; analyze the technical, price offer for sugar process equipment. , such:-extraction tower, juice purification, ion exchangers, evaporation, vacuum pans, Centrifugal. Pulp press, heat driers, pulp pelletizing, lime kiln and lime preparation, waste water treatment. - Attend technical meetings and discussions with the bidders: such BMA, Putch, Hagar –Elias, Gaudfrin, ThyssenKrupp, also with the consultant (IPRO), .etc. - Study some turnkey offers for the factory. - With the whole team restudy the factory capital coast making considerable cost minimization. - Preparing Time schedule, main checklist ,equipment list, line list, material list, instrument list, valve list, fitting lists,…….etc. February 1997 - October 2007: In Dakahlia Sugar I got experience in: 1. Supervision of dray and hot tests, Commissioning, start up, Take Over Test (TOT) 2. Mange a production team more than 200 technician and worker our main target is to have the highest quality product in every process stage, 3. Supervision and control all production processes using modern automatic Control Systems such as DCS and PLC systems that help in complete management of the process by the help of :- a) Configure operation parameters. b) Control loops for adjusting PH, temperature, level transmitters, pressure transmitters, flow meters, vacuum, Brix meter, power, ampere…Etc. c) Processes trends and tuning. d) Sequence operation for production units like candle filters, ion exchangers, pan boiling. 2. Beet reception, beet storage, beet washing, their equipments. 3. Preparation of beet cossets for extraction, Extraction of sugar, adjusting sugar extraction parameters. 4. Wet pulp pressing, press pulp drying, dry pulp pressing and pelletizing. 5. Raw sugar melting, adjusting the brix and temperature of sugar melt for good purification. 6. Sugar syrup purification (chemical, thermal) using Carbonation using CaO and CO2 gas and use of liming and alkalinity curves in minimization of treated juice Fahmy ELmorsy
  • 7. 1 hardness and color. 7. Clarification by Phosphotation of sugar syrup in taledora process. 8. Limekiln basic calculation, PLC automatic operation for production of CaO and CO2 gas. 9. Clarification of carbonated sugar syrup using flocculating agents for the separation of Insoluble particles (CaCO3) from solutions and adjusting the density of carbo mud to have good mud filtration. 10. Filtration of Carbo mud also phospho mud from sugar syrups using: vacuum filters, candle filters, Press filters. 11. Ion exchangers for : - Salt remover to eliminate the hardness of sugar syrups. - Color remover to minimize the color of sugar syrups in sugar refining. 12. Concentration of sugar syrups using Robert or falling film evaporators 13. Operation of tubular and plate heat exchangers. 14. Minimization of heat consumption. 15. Sugar boiling, sugar crystallization in both patch and Continuous pans. 16. Vacuum works and both jet and air condensers. 17. Centrifugation of sugar high and low purity masscuites and adjusting the centrifugal operation parameters to obtain high quality sugar and to adjust the purity of white and green syrups. 18. Sugar drying and cooling to remove sugar moisture and controlling temperature of dried sugar crystals. 12. Control of chemical additives through the industrial process. 13. Handling with chemicals, raw materials, and their storage PERSONAL PROFILE Name : Fahmy Surname : Eldarss Father’s Name : Ahmed Elmorsy Date of Birth : 27 Feb., 1970 Educational Qualification : B. Sc (Chemistry), Diploma in sugar tech. Marital status : Married Gender : Male Nationality : Egyptian Languages Known : Arabic - English Expected salary : Negotiable CONFERENCE CONTRIBUTIONS - Presence in the national conference of sugar in Luxor –Egypt at 2001. - Sharing in meetings of the association of Egyptian sugar experts by some lectures as: ∗ Technology of extraction of beet sugar tin extraction towers. Fahmy ELmorsy
  • 8. 1 ∗ Lime kilns, production of CaO and CO2gas and its economy. - Deputized from Dakahlia sugar for help in the starting of beet sugar production of Abu Kurkass factory in 1998. SKILLS Computer: - Word, Excel, Internet, Outlook Languages: Arabic: Excellent, English: very good, (speaking, and writing). INTERESTS ANDACTIVITES Reading Books, watching television, walking, helping the others DECLARATION All the given particulars are true to the best of my knowledge. Date: 14th July. 2016 Place: Mansura - Egypt (Fahmy Ahmed Elmorsy) Fahmy ELmorsy