1.
Dayanand sonkamble
Permanent Address
: H.NO.4-9-489 Sundaraiah Adilabad Telangana India,
Contact: Indonesia - +628116130610
Email: dayananad1977@gmail.com
Temparry - H.NO.122, Jl,Marbou, cemara asri medan, North sumatra medan, indonesia,
■ Profile
Excellence experience in various industries / wide range knowledge & wide range of skills at various positions
in my 18+ years carrier with the various types of task in new projects - installation, commissioning Refinery,
plastic industry, packaging industry,
Hands of experience in maintenance of all kind of utility equipment /machinery /Earth moving equipment’s/
lifting equipment’s including Mechanical, Electrical & control system,
• Over hands of experience in managing and directing entire maintenance activities of MNC industries.
• Excellent knowledge & hands of experience in the of Plastic industry PET, HDPE, Injection molding,
Extrusion blow molding, Blow molding Filling and packaging of CSD, water, Oil and various types of
juice, fruit processing Plants, Knowledge of Rice and Beverage industries etc.
• Good knowledge in CPO processing Refinery, Fractionation & Vacuum systems of deodorizers,
bleacher, hydrogenation plant & process knowledge of COP/CPKO to RBDPO / RBDHPO/
RBDHPKO/ Margarine /shortening/
• Determined to produce optimum efficiency; keeps up with policies and goals of organization.
• Analyzes information, solves problems and works with minimum & effective supervision and maintain
the down time up to the mark, maintain KPI, SOP-etc
• Good knowledge and high skills in project planning ,procurement , installation and commissioning new
projects,
• Very strong knowledge and hands of experience in mechanical and electrical installation,
commissioning and maintenance,
• Hands experience in projects implementation and success at any circumstance & new area
• Excellent communication skills, interview skill, training skills and team building knowledge,
• Strong Administrative activity and knowledge of HR policies
• Planning the for consumable items and spare parts for maintenance & preventive maintenance of the
plant,
• Planning for periodic maintenance, preventive maintenance to reduce the cost,
• Highly skilled in modification of system for easy operation and productivity,
• Hands of experience in maintenance of Injection molding machine PET/HDPE, Pet blow molding,
water filling line, RTD Juice filling line, CSD filling line and BFC,
• Excellent knowledge in the control systems –electrical, electronic ,PLC & Operation
2.
• Excellent knowledge in utility equipment, any capacity power plant, Gent set, cooling towers, Chillers,
HP/LP compressors, HT/LT electrical systems, Transformers 33/11, 33/415 and 20/380 and
11/415,Stabilizer,
Present profession
• Chief Engineer : PT Pacific Medan Industry at Medan Indonesia,
Successfully have completed the fallowing task in PAMIN,
@ Installation &commissioning of ACL system for Refinery (DEO vacuum and bleacher vacuum) &
Hydrogenation plant vacuum to achieve vacuum at 1 tor and less than 1,
ACL (alkaline close loop system) – The purpose of ACL is to utilize the steam after generate power &
reduce the steam pressure & consumption in refinery,
System ‐chiller, Primary condenser, secondary condenser, dry ejector, booster, hot‐well, cold well, pipe line
of steam and water, modification of cooling tower, modification of pipe line, installation of steam PRS and
etc,
Installation and commissioning of all instrumentation & wiring,
Upgrading of refinery Deodorizer system to get good quality and production capacity from 200 TPD to 250
TPD in the same utilities which consumed to process of 200 TPD, Modification in PLF (Pressure leaf filter)
to get dry spent, designing & relocate the CPO & RBDPO feeding pumps,
Heat recover form condensate water to CPO to get heated up before reaching to changing tank,
Designing and installation of spiral heat exchanger to recovery heat energy from RBDPO to Bleached oil
feeding to top trey of DEO [RBDPO 270 ≥ Bleached oil 240 ( ∆T240 – 100 =140)]
Production quality – 0,05 FFA, 1.5 color,
Direct Handling of PET section/ HDPE –EBM section/ Can making section and all filling section including all
utility equipment’s and power substations of 20KV /400 Volts, etc,
Handling of PET section ‐Injection molding, ASB, SIPA, PARKER, ETC,
Handling of Extrusion blow molding section – Parker machines and fong kee,
Handling of Can Making & Printing ‐ section
Handling of all oil filling sections,
And all utilities – chiller, compressor, 6 MW Diesel power generators in synchronization, power substations
Hydrogen generation plant, cooling
Tower, HP Boiler, HP air boosters, & the knowledge of 8 MW thermal power plant & HP Boiler of 50 ton and
All activities etc
3.
■ oversees Experience in Africa & home place India
• Manager Utilities and Maintenance - at A one products and bottlers Dar Es Salaam –
Tanzania – 2012 to till 12 Jun 2015
• Manager Operations & production -Afrisian ginnery, oil mills, Rice plant- Shenyang Tanzania –
January 2010 to April- 2012 - installation, commissioning, Production & maintenance of 10
ton capacity RICE plant from Indonesia, Cotton ginnery and oil extract & refinery,
• Plant commissioning & facilitation engineer – 2007 at Unnat fruit processing
• Manager Production and maintenance - Unnat fruit processing LTD Morogoro Tanzania -2008 t0
2009 –Making natural juice and filling into Aseptic Bag & 200 kg drum, filing into Gable Tape –size
250ml,500ml,750ml and 100Ml,
• Plant Manager (installation commissioning & production) at Holden Ginners
Limited, Tanzania -2004&5
• Plant manager – (production & operation) at Holden Ginners LTD Tanzania -2005 to 2007
• Trainee engineer Maintenance department at M/S ASHOK LEYLAND’S Limited, (DCU)
Hyderabad. (1999 – 2001)
• Projects Engineer in the cotton projects – layout planning, foundation, installation, commission,
fire & safety and production sine -2002 t0 2004 for the fallowing TMC plants – in India
1, OM SRI Ginning, Pressing Factory, Parola, Dist Jalgoan 2,Rajeshri G &P Factory- Buldhana MH 3 SRI
RAM Ginning, Pressing & oil Industry Latur (M.H) 4, Raghunath agro -tech LTD Adilabad Telangana
Key Functions: in all over my carrier:
• Provided strong leadership and technical expertise to maintain existing procedures and continuously
improvement.
• Resolved maintenance problems & permanently arresting the problem for reducing breakdowns,
• Recommended measures to improve production and operations of machines and equipment.
• Maintained records and tracked work orders, spare parts and maintenance history of equipment and
more through computerized system.
• Designed and documented manuals to simplify work for future maintenance departments..
• Repaired/replaced equipment to ensure proper functioning.
• Focusing on new technology and high productivity.
• HT and LT electrical maintenance/ preventive maintenance works,
• GENERATORS -Installation, commissioning ,Repairing and maintenance of at any capacity,
• Installation, Repairing & maintenance of cooling tower, chiller, cold storage, heat exchanger,
pasteurizer, sterilizer, blowers, Pumps, RO plant 20M³,50M³,100³, Bore well, fir and safety systems
and etc,
4.
• Excellent knowledge in maintenance of Forklift & heavy moving earth equipments,
• Good knowledge and hand of experience Hydraulic, Pneumatic & installation , lifting cylinder type,
Department Management:
• Monitoring, Guiding, Giving tips for easy maintenance and repair work performance.
• Closely supervised the maintenance management staff and conducted performance reviews of
workers and technicians.
• Conducting weekly and monthly assembly for improving skills, multi- skills, and achieving task through
each and every team leaders, works ,
• Improving the down line in the sense of Technical –skills, Multi skills & all kind of technical ,electrical,
electronic & the logic of technological in control system of electro – mechanical,
• Closely observation on each and every down line team members and upgrade the system,
Other Contributions:
• Safety measures: Used the right techniques and guidelines to ensure a safe environment around
plant and premises. Ensured all maintenance workers are following prescribed safety policies and
guidelines.
• Recommended different methods of improvement and expansion in current facility.
• Excellent Practices to keep good housekeeping in and out the plant
• Excellent knowledge in fire & safety systems as well as maintain the first add system in the plant
Engineering Skills, Multi skills & Rich hands of Experience in the fallowing projects
• Hands of experience in installation & commissioning of Refinery, Hydrogenation
plant & knowledge Esterification oil plant, Bio diesel,
• Expert & Hands of experience from foundation, Guidance in civil construction,
installation, commissioning, production and maintenance of RICE plant of 10 ton
capacity with polisher & packing in Africian ginnery – 2years,
• Commissioning, production& maintenance of fruit process plant of 5 ton capacity –
aseptic & Gable tap filling,
• RO plant commissioning and maintenance
• HT substation 33kv -500 MV commissioning and maintain
• HT substation 11kv 10 places – total 10,000 KV Maintenance,
• Hands of experience in Commissioning of 14 +7 Injection molding machine for PET –
priform & HDPE, 2 CMP for jury can, 2 shrink – film making machine of 80 micron to
105 micron, including all utilities- & 11 KV electrical substation with 1600 KVA
transformer +stabilizer+ 11KVA Generator +2 york chillers of 600 tons, + RO plants
100 M³ -1+ 50 M³ -1 +25 M³ +5M³-1, softener 20 M³-1, 75M³ Rectifier,
• The hands of experience in Maintenances of 52 injection machines + 25 chillers + 2
york chillers of 600 tons, + RO plants 100 M³ -1+ 50 M³ -1 +25 M³ +5M³-1, softener 20
M³-1, 75M³ Rectifier, 600ml to 1.5 litrs water filling line + Bulk filling lines -3 TECH –
5.
long + successes fully planed & caring out the survey & Drilling 6 bore Holes for the
main water source for plant 3 million litrs water per day,
• Commissioning & Maintenance of water, CSD & juice filling line in PET bottles,
• Commissioning & maintenance of all utility equipment’s – Boiler, chilling, cooling
towers, compressor HP/LP at 4500 CFM ,Transformers, Gen –set any KVA , RO Plant
of capacity 100m³-1, 50M³ - 2, 25M³, 5M³, ETP plant,
• Expert in Installation and commissioning & production in cotton ginnery – 10+years,
• Installation & Maintenance of any capacity motors, pumps & bore well,
• Designing of power distribution panel and installation at any capacity,
■ Education
• DME – Diploma in mechanical engineering
• Bachelor’s degree in Mechanical Engineering –Appear - not completed
• Special training in commissioning of new machineries, new pants and all equipment’s,
Personal information –
Name : SONKAMBLE DAYANAND
Father Name : SONKAMBLE WAMAN RAO
Date of Birth : 4 JUNE 1977
Gender : Male
Religion : Indian Budhist
Marital Status : Married
Nationality : Indian
Mother Tongue : Marathi
Languages Known : Marathi, Hindi, Telugu, English & Kiswahili East Africa,
Understanding of Indonesia Bahasa
Hobbies : Making Friends, Playing Badminton & Shuttle,
Playing chess, Watching cricket, reading books,
Tv‐Discovery/Old songs& Gazelle/News Channels
Permanent Address : Sonkamble Nivas ,H.No: 4‐9‐289, Spinning Mill Road,
Sundaraiah Nagar, Adilabad
Andhra Pradesh – 504001
DECLARATION: