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Applied motion products bldc datasheet
1. BLDC
Motors & Drives
• High performance, low cost, brushless speed control systems
• 30 to 105 watts continuous shaft output
• Operates from 12 to 48V DC power supply
• Driver can supply up to 6.25A continuous, 12.5A peak
• Excellent speed stability
• Eight digital inputs for commanding a variety of functions
• Two digital outputs for interfacing to other equipment
• Two on board potentiometers plus 12 bit analog input for setting speed, ac-celeration,
deceleration
For more information visit: www.applied-motion.com/BLDC
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
2. 2 sIO Connections
17
15
13
11
9
7
5
3
1
BD5 Drive
• High performance, low cost
speed control drive
• Operates from 12 to 48V DC
power supply
• Output current: up to
6.25Arms continuous, 12.5A
peak
• Eight digital inputs for com-manding
• Two digital outputs for inter-facing
• Two on board potentiometers
plus 12 bit analog input for
setting speed, acceleration,
deceleration
18
16
14
12
10
8
6
4
2
For more information go to
www.applied-motion.com/BLDC
INCOM
ANA_GND
ANA_IN
5V
FAULT-SPDOUT-SPDOUT+
FAULT+
GND
SPEEDSEL2
SPEEDSEL1
SPEEDSEL0
INPUTS
STOP DIGITAL SPEEDSET
ENABLE
STOPMODE
DIR
5V
a variety of functions
to other equipment
ANALOG
INPUT
DIGITAL
OUTPUTS
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
4. 4 Brushless Drive Technical Specifications
POWER AMPLIFIER:
AMPLIFIER TYPE Triple half bridge, 4 quadrant
CURRENT CONTROL 4 state PWM at 10 kHz
OUTPUT CURRENT BD5-G1-AH: 1.75Arms cont, 3.5Arms peak (5 seconds max)
BD5-G2-AH: 3.6Arms cont, 7.2Arms peak (5 seconds max)
BD5-G3-AH: 6.25Arms cont, 12.5Arms peak (5 seconds max)
POWER SUPPLY External 12 - 48 VDC power supply required
Under-voltage alarm: 8.5 VDC
Over-voltage shutdown: 62 VDC
CONTROLLER:
MODE OF OPERATION Velocity control. Speed can be selected by digital input from on-board potentiometer, external analog signal, or 7
preset speeds. Accel/decel rate set by on-board potentiometer
DIGITAL INPUTS Eight inputs, 5-24 VDC, bidirectional (can be driven by sinking or sourcing signals) 2 kHz max freq response. Com-mon
terminal (INCOM) can be connected to an external power supply (5 to 24 VDC), or internally connected to 5V or
GND (selected by internal DIP switches)
CW/CCW: selects direction of motor shaft rotation
STP: commands motor to stop quickly using electromagnetic braking
EN/RE: removes power from motor windings
M0,M1,M2: selects one of seven preset speeds
STMD: selects which mode of stopping is used
SPST: selects whether speed is set by on-board pot or external analog signal
DIGITAL OUTPUTS 30 VDC max, 80 mA max, open collector, open emitter.
FLT is a dedicated fault output.
SPO is a dedicated tachometer output (30 pulses per revolution).
Both outputs can be reconfigred at the factory for qualified OEM applications.
ANALOG INPUT AIN referenced to GND, Range = 0 to 5 VDC, Resolution = 12 bits, 5v = 4500 rpm.
COMMUNICATION INTERFACE RS-232 (for factory configuration only)
Approvals:
AGENCY APPROVALS RoHS
CE PENDING
phySical:
OPERATING TEMPERATURE 0 to 100°C (32 to 212°F) Internal temperature of the electronics section
AMBIENT TEMPERATURE 0 to 40°C (32 to 104°F) When mounted to a suitable heatsink
HUMIDITY 90% max, non-condensing
MASS 6.0 oz (170 g)
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
5. 5
Motor Specifications
Part # Power RElated
VOltage Rated Current Rated Torque Ke Rotor
Inertia MASS
W cont. VDC A cont. A peak N-m cont. N-m peak V/krpm g-cm2 g
BL030-H03-G 30 24 1.75 3.5 0.065 0.13 3.65 38.8 320
BL060-H03-G 60 24 3.6 7.2 0.13 0.26 2.7 72 550
BL105-H03-G 105 24 6.25 12.5 0.225 0.45 2.65 114 830
Motor Dimensions
3
340 ±20
6
L ±1
20 ±1
1.5
15
5.5 ±0.1
BRUSHLESS DC MOTOR
BL105-H03-G
24VDC
6.25A
105W
0.225N·M
4500r/min
Ins.Class E
IP40
YY-MM-DD
No.xxxxxx
MADE IN CHINA
0.025
0
-
±0.1
42
37.6 h7
4- 3.5 ±0.1
50 ±0.1
90°
0
6 -0.006
Motor Length (L)
BL030-H03-G 46mm
BL060-H03-G 70mm
BL105-H03-G 100mm
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
6. BLDC Drive Part Numbering System
6 BLDC BD5-G1-AH
Motor Part Numbering System
BL000-000-0
BL = Brushless DC Motor
Voltage
3 = 24 VDC
RESERVED
Frame Size
G = 42mm
Standard Part Numbers:
BL030-H03-G
BL060-H03-G
BL105-H03-G
Wattage Rating
030 = 30 watts
060 = 60 watts
105 = 105 watts
Feedback
H = Hall devices only
Output Current
5 = 5 A rms cont
10 = 10 A rms cont
Motor Frame Size
G = 42 mm
Feedback
H = Hall devices
Series
BLDC Series
Motor Winding
1 = 30 W, 24 V
2 = 60 W, 24 V
3 = 105 W, 24 V
Order this BD5 model...
1. BD5-G1-AH
2. BD5-G2-AH
3. BD5-G3-AH
Communication
A = RS-232 (for factory configuration only)
For use with this BL motor...
1. BL030-H03-G
2. BL060-H03-G
3. BL105-H03-G
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
8. Power Supplies
Applied Motion offers the following DC power supplies for use with the brushless DC
drives and motors.
PS50A24: 50 Watts at 24 VDC, recommended for BL030-H03-G motor.
PS150A24: 150 Watts at 24 VDC, recommended for BL060-H03-G motor.
PS320A48: 320 Watts at 48 VDC, recommended for BL105-H03-G motor.
#383838 85%k
#006BB3
#FFFFFF
76%C
68%M
67%Y
90%K
8 10/15/2012 925-0013 A
• • • • • • • • Accessories
RC-050 Regeneration Clamp
The RC-050 regeneration clamp is for use where regeneration from the motor may be
excessive for the power supply. In these cases the RC-050 is connected between the
drive and power supply and absorbs regenerated energy.
Extension Cable
For applications where motors and drives are separated by more than 30cm (1 foot)
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com